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Q5Z Global Laser Measurement Sensor With IO-Link Instruction Manual

Index

buttons

clear object

dual mode

dual (int distance)

dimensions

default settings

dynamic background suppression

factory default

IO-Link

laser safety

master

minimum object separation

orientation

one-point background suppression

one-point window (foreground suppression)

pulse

remote input

sync

slave

switch point

two-point static background suppression

transparent object

Summary of Contents for Q5Z

Page 2: ...Chapter 5 Channel 2 Output or Function 5 1 Light Operate Dark Operate 17 5 2 Complementary Output 17 5 3 Set 17 5 4 Laser On Laser Off 17 5 5 Sync Master Slave 17 5 6 Pulse Frequency Modulation PFM Ou...

Page 3: ...10 3 Reference Targets 37 10 4 RSD1 Remote Display 37 Chapter 11 Product Support and Maintenance 11 1 Contact Us 39 11 2 Banner Engineering Corp Limited Warranty 39 11 3 Document Information 39 Index...

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Page 5: ...and monitoring WARNING Do not use this device for personnel protection Using this device for personnel protection could result in serious injury or death This device does not include the self checking...

Page 6: ...from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex This reaction may be expected to provide adequate pro tection under reasonably foresee...

Page 7: ...terface of the Q5Z Global 1 2 3 Use the sensor button TEACH to program the sen sor Press and hold for longer than 2 seconds to start the pre configured TEACH mode Features 1 4 Q5Z Global Fea tures Fig...

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Page 9: ...rocedures on page 19 for additional information and remote input TEACH instructions NOTE For one point window foreground suppression the window is automatically determined during the teach process If...

Page 10: ...erate DO Output 2 is pre configured to one of the following options Light Operate LO Dark Operate DO Complementary output to CH1 Remote TEACH input Laser inhibit input Laser enable input Master sync l...

Page 11: ...for examples of correct and incorrect sensor to target orientation as certain placements may pose problems for sensing some targets The Q5Z Global can be used in the less preferred orientation and at...

Page 12: ...Load Load Continued on page 13 Orientation for a color or luster difference Figure 8 Orientation for highly re flective target 1 Figure 9 Mount the Device 3 2 If a bracket is needed mount the device...

Page 13: ...grade the peak performance of the sensor Blow the window clear using filtered compressed air then clean as necessary using only water and a lint free cloth The following diagram depicts the connection...

Page 14: ...inout Female MQDEC3 503SS 0 91 m 2 99 ft Female Straight Male Straight 1 4 5 3 2 2 3 4 1 5 MQDEC3 506SS 1 83 m 6 ft MQDEC3 515SS 4 58 m 15 ft MQDEC3 530SS 9 2 m 30 2 ft M12 x 1 14 5 5 9 14 5 L1 47 4 4...

Page 15: ...ue T 0 04 seconds T 0 8 seconds Exit remote programming modes by activating the remote input for longer than 2 seconds 1x Starts selected Teach same function as pressing Teach Button for 2 sec 1x Seco...

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Page 17: ...Allows the Q5Z Global to use its remote input For more details see Remote Input on page 15 The laser can be controlled to either turn on or off depending on the setting by activating the remote input...

Page 18: ...hod for representing an analog signal with only a discrete counter The sensing range of the sensor is scaled from 100 to 600 Hz 100 Hz equals the near range limit of the sensor 600 Hz equals the far s...

Page 19: ...OTE If the TEACH procedure is in process it can be canceled by pressing the TEACH button for longer than 2 seconds or by holding the remote input high for longer than 2 seconds Two point TEACH sets a...

Page 20: ...the active channel flashes ten times Dynamic TEACH sets a single switch point during machine run conditions Dynamic TEACH is recommended for applications where a machine or process may not be stopped...

Page 21: ...the taught window is the vertical mini mum object separation See Performance Curves on page 29 Present the target Method Action Result Push Button Present the first target The sensor to target distan...

Page 22: ...t is centered at the TEACH point after offset if applicable with one switch point at the maximum range The indicator of the active channel flashes six times One valid TEACH point that after the offset...

Page 23: ...point Sets a switch point at 120 cm The indicator of the active channel flashes six times One valid TEACH point that after offset be comes invalid Sets a switch point at 120 cm The indicator of the a...

Page 24: ...intensity distance window centered around the taught reference surface that is outside the sensing range The sensing conditions may not be as reliable The indicator of the active channel flashes three...

Page 25: ...Data AOIs These files can be used alone without the need for any other IO Link AOIs The job of a Process Data AOI is to intelligently parse out the Process Data word s in separate pieces of informati...

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Page 27: ...ing options of the display plus additional functionality Boresighting 43 mm at 1800 mm Response Speed User selectable 3 5 15 25 or 50 ms Delay at Power Up 2 5 s Maximum Torque Side mounting 1 N m 9 in...

Page 28: ...ith external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to www bannerengineering com Supply Wiring AWG Requir...

Page 29: ...l 29 All measurements are listed in millimeters inches unless noted otherwise Typical data for the sensor is shown Switch Point Distance Background X Y Dimensions 8 1 Performance Curves 8 2 Minimum Ob...

Page 30: ...Manual 30 Minimum Separation Target to Background mm Dimension Y Distance to Target mm Dimension X 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 200 400 600 800 1000 1200 1400 1600 1800 Minim...

Page 31: ...at it is the correct part intensity In dual mode the Q5Z Global requires a reference surface far left Once taught the distance and intensity of the reference surface are recorded and used as a baselin...

Page 32: ...ows the match percentage to the taught reference point The user adjustable switch point defines the sensitivi ty and the output switches when the match percentage to the reference point crosses the sw...

Page 33: ...M Move the target closer to the sensor SOLUTION C C C C The sensor is far from the object PROBLEM Move the sensor closer to the target SOLUTION Common problems and solutions for detecting clear object...

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Page 35: ...5 ft MQDC 450 15 m 49 2 ft MQDC 406RA 2 m 6 56 ft Right Angle 32 Typ 1 26 30 Typ 1 18 14 5 0 57 M12 x 1 7 mm 58 mm 5 2 mm 1 2 3 4 MQDC 415RA 5 m 16 4 ft MQDC 430RA 9 m 29 5 ft MQDC 450RA 15 m 49 2 ft...

Page 36: ...45 104 34 6 7 SMBAMSQ5XIPP Enclosed bracket 13 ga stainless steel with a borosilicate glass window Flat mount plate R3 4 2 X 68 143 45 34 6 7 SMBQ5XDT Clamp bracket mounts to sensor dovetail Translati...

Page 37: ...FDA grade acetal material 18 6 60 BRT Q4X 60X50 Reference target for clear object detection or dual mode applications FDA grade acetal material 50 6 60 Use the optional RSD1 for remote monitoring and...

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Page 39: ...NSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY...

Page 40: ...9 default settings 15 dynamic background suppression 20 F factory default 15 I IO Link 25 L laser safety 6 M master 17 minimum object separation 11 O orientation 11 one point background suppression 23...

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