Balluff Micropulse BTL5-A series User Manual Download Page 8

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 • 

 WWW.BALLUFF.COM

6

BTL5-A/C/E/G__-M____-B/Z-S32/KA__

Micropulse Linear Position Transducer

Analog Output-Rod Style

4     Wiring (cont.)

5     Startup

5.1   Check connections

Although the connections are
polarity reversal protected,
components can be damaged by
improper connections and
overvoltage. Before you apply
power, check the connections
carefully.

5.2   Turning on the system

Note that the system may
execute uncontrolled movements
when first turned on or when the
transducer is part of a closed-
loop system whose parameters
have not yet been set.

Therefore make sure that no
hazards could result from these
situations.

5.3   Check output values

After replacing or repairing a
transducer, it is advisable to verify
the values for the start and end
position of the magnet in manual
mode. If values other* than those
present before the replacement or
repair are found, a correction should
be made.

* Transducers are subject to

modification or manufacturing
tolerances.

5.4   Check functionality

The functionality of the
transducer system and all its
associated components should
be regularly checked and
recorded.

5.5   Fault conditions

When there is evidence that
the transducer system is not
operating properly, it should be
taken out of service and
guarded against unauthorized
use.

Please note:

The calibration device is to be
attached to the connection end
of the transducer as shown in
Fig. 6-1. Connect the trans-
ducer to the controller. To moni-
tor the calibration procedure, a
display (controller or multimeter)
which displays the BTL voltage
or current levels is required.All
settings are done with a mag-
net within the stroke area.

Please verify that the absolute
null- and endpoints are always
within the maximum and

minimum possible output values
(value table 7-1 on page 8).

6     Calibration procedure

2

GY

3

PK

5

GN

7

BN

6

BU

8

WH

Analog common

Analog output, falling
Analog output, rising

Analog Voltage

24 V (A, B, G)

+24 V
GND
GND

0117a021

1

2

3

4

5

6

7

8

View of mating

connector, wiring side

2

GY

1

YE

7

BN

6

BU

8

WH

Analog common

Analog output

Analog Current

24 V (E, C)

+24 V
GND
GND

0117a023

2

GY

3

PK

5

GN

7

BN

6

BU

8

WH

Analog common

Analog output, falling
Analog output, rising

Analog Voltage

±15 V (A, B, G)

+15 V
GND
-15 V

0117a022

2

GY

1

YE

7

BN

6

BU

8

WH

Analog common

Analog output

Analog Current

±15 V (E, C)

+ 15 V
GND
-15 V

0117a024

Connector

Cable out

Any desired magnet position within
the factory set nominal stroke length
can be assigned with a null- or
endpoint. Do not however reverse the
null- and endpoints.

Once the calibration procedure is
concluded, the calibration device
can be removed to prevent accidental
changes and to store in a safe place
for the next use.

The examples shown in this handbook
refer to the two versions with 0 to 10
V and 4 to 20 mA outputs. For all
other versions the corresponding
values can be found in the value table

7-1 on page 8.

The buttons are automatically
disabled after approximately
10 minutes of non-use.

Advantages:

The display will always indicate
the current position value even
during the calibration procedure.

The last programmed values
remain stored, regardless of
whether the programming mode
is ended manually by pressing
the buttons or automatically

after 10 minutes.

Z_Analog_122003.pmd

12/11/2003, 3:47 PM

6

Summary of Contents for Micropulse BTL5-A series

Page 1: ...www balluff com Sensors Worldwide Technical Description User s Guide BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Transducer Analog Output Rod Style...

Page 2: ...1 800 543 8390 WWW BALLUFF COM BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Position Transducer Analog Output Rod Style...

Page 3: ...Normal Stroke Length Housing Type Z Standard Rod Style 3 4 x16 UNF mounting threads and 50 8mm null zone B Metric Rod Style M18x1 5 mounting threads and 30mm null zone Connection Type K A 0 5 8 pin q...

Page 4: ...nnel who will perform the installation and setup of the system 1 3 Use and inspection The relevant safety regulations must be followed when using the transducer system In particular steps must be take...

Page 5: ...and magnet ring Fig 3 1 When attaching the transducer to magnetizable materials appropriate measures must be taken to protect against magnetic disturbances Fig 3 1 Note the recommended distance of th...

Page 6: ...ot exceed a tightening torque of 100 Nm For horizontal mounting of transducer with stroke lengths greater than 500 mm the pressure tube should be supported or attached at its end When installing in a...

Page 7: ...g The cable shield must be grounded on the control side i e connected to the protection ground Pin assignments can be found in Table 4 1 Connections on the controller side may vary according to the co...

Page 8: ...er which displays the BTL voltage or current levels is required All settings are done with a mag net within the stroke area Please verify that the absolute null and endpoints are always within the max...

Page 9: ...ht alternately to the new start and end position and the displayed values are adjusted by keystroke or pressing the buttons until the desired values are reached See Section 8 Manual adjust mode Fig 6...

Page 10: ...2 2 1 s Current position value Code Error value New null value New end value Code Null value Code End value Code for Teach in Code Error value Current position value Current position value Current pos...

Page 11: ...i e the slope and the start value can mutually affect each other depending on the stroke position You will need to repeat steps 1 to 8 over until the start and end values agree with their respective d...

Page 12: ...while activating a button please wait for an additional 12 s before starting over Perform reset 3 Hold down both buttons for at least 6 s The Null value is displayed and the reset has taken place 4 Re...

Page 13: ...reases the actual value by approx 1 mV or 2 A Holding a button down for longer than 1 s increases the step size 4 Once the adjustment range or the desired end value is reached the setup mode is automa...

Page 14: ...5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500 Ohm B T L 5 E Output current 4 20 20 4 mA Load resistance 500 Ohm 11 4 Connection to controller Analog interface With S32 conne...

Page 15: ...cal connection Magnet Thread size B M18 1 5 includes nut Z 3 4 16UNF B 30 mm Z 2 B lind hole M4 4 6 deep Magnet BTL5 B Z KA05 BTL5 B Z S 32 Calibration device Fig 3 2 Transducer BTL5 B Z Dimensions st...

Page 16: ...s Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Canada Inc 2840 Argentia Ro...

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