Balluff Micropulse BTL5-A series User Manual Download Page 4

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2

BTL5-A/C/E/G__-M____-B/Z-S32/KA__

Micropulse Linear Position Transducer

Analog Output-Rod Style

Contents

1

Safety Advisory ...................................... 2

1.1

Proper application ..................................... 2

1.2

Qualified personnel ................................... 2

1.3

Use and inspection ................................... 2

1.4

Scope ....................................................... 2

2

Function and

Characteristics ....................................... 3

2.1

Characteristics ......................................... 3

2.2

Function .................................................... 3

2.3

Available stroke lengths and magnets ..... 3

3

Installation ............................................. 3

3.1

Mounting .................................................. 3

3.2

Transducer, Installation ............................. 4

3.3

Magnets, Installation ................................ 5

4

Wiring ...................................................... 5

5

Startup .................................................... 6

5.1

Check connections .................................. 6

5.2

Turning on the system .............................. 6

5.3

Check output values ................................ 6

5.4

Check functionality ................................... 6

5.5

Fault conditions ........................................ 6

6

Calibration procedure ........................... 6

6.1

Selecting calibration mode ....................... 7

6.2

Teach-in ................................................... 7

6.3

Manual adjust ........................................... 7

6.4

Reset ........................................................ 7

6.5

Online-setting ........................................... 7

7

Teach-in mode ........................................ 8

8

Manual adjust mode ............................. 9

9

Resetting all values

(Reset) ................................................... 10

10

Online-setting mode ............................ 11

11

Technical Data ..................................... 12

11.1

Dimensions, weights,
ambient conditions ................................. 12

11.2

Supply voltage (external) ......................... 12

11.3

Outputs .................................................. 12

11.4

Connection to controller ......................... 12

11.5

Included in shipment .............................. 12

11.6

Magnets ................................................. 12

11.7

Accessories (optional) ............................ 12

12

Versions (indicated on product label) 12

Read this manual before installing and operating the
Micropulse Transducer.

1.1  Proper application

The BTL5 Micropulse transducer is intended to be
installed in a machine or system. Together with a
controller (PLC) it comprises a position measuring
system and may only be used for this purpose.

Unauthorized modifications and non-permitted usage
will result in the loss of warranty and
 liability claims.

1.2  Qualified personnel

This guide is intended for specialized personnel who
will perform the installation and setup of the system.

1.3   Use and inspection

The relevant safety regulations must be followed
when using the transducer system. In particular,
steps must be taken to ensure that should the
transducer system become defective no hazards to
persons or property can result. This includes the
installation of additional safety limit switches,
emergency shutoff switches and maintaining the
permissible ambient conditions.

1.4   Scope

This guide applies to the model
BTL5-A/C/E/G...B/Z... Micropulse transducer.

An overview of the various models can be found in
section 12 Versions (indicated on product label) on
page 12.

1     Safety Advisory

The following patents have

been granted in connection

with this product:

US Patent 5 923 164

Apparatus and Method for

Automatically Tuning the

Gain of an Amplifier

Noise immunity tests:
Static electricity (ESD)

EN 61000-4-2     Severity level 3

Electromagnetic fields (RFI)

EN 61000-4-3     Severity level 3

Fast transients (Burst)

EN 61000-4-4     Severity level 3

Surge

EN 61000-4-5     Severity level 2

Line-induced noise induced by

high-frequency fields

EN 61000-4-6     Severity level 3

Magnetic fields

EN 61000-4-8     Severity level 4

The CE Mark verifies that our

products meet the require-

ments of EC Directive

89/336/EEC (EMC Directive) and

the EMC Law. Testing in our EMC

Laboratory, which is accredited by

DATech for Testing Electromagnetic

Compatibility, has confirmed that

Balluff products meet the EMC

requirements of the following Generic

Standards:

EN 50081-2 (emission)

EN 61000-6-2 (noise immunity)

Emission tests:
RF Emission

EN 55011         Group 1, Class A

Note: 

For special versions, which

are indicated by an -SU_ _ _

designation in the part number,

other technical data may apply

(affecting calibration, wiring,

dimensions etc.).

Z_Analog_122003.pmd

12/11/2003, 3:47 PM

2

Summary of Contents for Micropulse BTL5-A series

Page 1: ...www balluff com Sensors Worldwide Technical Description User s Guide BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Transducer Analog Output Rod Style...

Page 2: ...1 800 543 8390 WWW BALLUFF COM BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Position Transducer Analog Output Rod Style...

Page 3: ...Normal Stroke Length Housing Type Z Standard Rod Style 3 4 x16 UNF mounting threads and 50 8mm null zone B Metric Rod Style M18x1 5 mounting threads and 30mm null zone Connection Type K A 0 5 8 pin q...

Page 4: ...nnel who will perform the installation and setup of the system 1 3 Use and inspection The relevant safety regulations must be followed when using the transducer system In particular steps must be take...

Page 5: ...and magnet ring Fig 3 1 When attaching the transducer to magnetizable materials appropriate measures must be taken to protect against magnetic disturbances Fig 3 1 Note the recommended distance of th...

Page 6: ...ot exceed a tightening torque of 100 Nm For horizontal mounting of transducer with stroke lengths greater than 500 mm the pressure tube should be supported or attached at its end When installing in a...

Page 7: ...g The cable shield must be grounded on the control side i e connected to the protection ground Pin assignments can be found in Table 4 1 Connections on the controller side may vary according to the co...

Page 8: ...er which displays the BTL voltage or current levels is required All settings are done with a mag net within the stroke area Please verify that the absolute null and endpoints are always within the max...

Page 9: ...ht alternately to the new start and end position and the displayed values are adjusted by keystroke or pressing the buttons until the desired values are reached See Section 8 Manual adjust mode Fig 6...

Page 10: ...2 2 1 s Current position value Code Error value New null value New end value Code Null value Code End value Code for Teach in Code Error value Current position value Current position value Current pos...

Page 11: ...i e the slope and the start value can mutually affect each other depending on the stroke position You will need to repeat steps 1 to 8 over until the start and end values agree with their respective d...

Page 12: ...while activating a button please wait for an additional 12 s before starting over Perform reset 3 Hold down both buttons for at least 6 s The Null value is displayed and the reset has taken place 4 Re...

Page 13: ...reases the actual value by approx 1 mV or 2 A Holding a button down for longer than 1 s increases the step size 4 Once the adjustment range or the desired end value is reached the setup mode is automa...

Page 14: ...5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500 Ohm B T L 5 E Output current 4 20 20 4 mA Load resistance 500 Ohm 11 4 Connection to controller Analog interface With S32 conne...

Page 15: ...cal connection Magnet Thread size B M18 1 5 includes nut Z 3 4 16UNF B 30 mm Z 2 B lind hole M4 4 6 deep Magnet BTL5 B Z KA05 BTL5 B Z S 32 Calibration device Fig 3 2 Transducer BTL5 B Z Dimensions st...

Page 16: ...s Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Canada Inc 2840 Argentia Ro...

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