Balluff Micropulse BTL5-A series User Manual Download Page 6

1-800-543-8390 

 • 

 WWW.BALLUFF.COM

4

BTL5-A/C/E/G__-M____-B/Z-S32/KA__

Micropulse Linear Position Transducer

Analog Output-Rod Style

0.5

74

12

~ 27

~ 27

~ 53

11

Ø 6.5

25

60 ±0.5

Ø 10.2

45

SW 46

1          2

3     Installation (cont.)

Nominal length

= measuring range

Damping zone (unusable area)

Mounting
surface

Electrical connection

Magnet

Thread size:    B:  M18×1.5 (includes nut)

     Z:  3/4"-16UNF

B:  30 mm
Z:  2"

Blind hole

M4 × 4/6 deep

Magnet

BTL5...B/Z-KA05

BTL5...B/Z-S 32

Calibration
device

Fig. 3-2: Transducer BTL5...B/Z, Dimensions

Important Installation Notes:

The contact surface of the

transducer must be

completely contacted by the

mounting surface. The O-ring

supplied must make a perfect

pressure seal, i.e. the bevel

for the O-ring must be

configured exactly as shown

in Fig. 3-3.
To achieve secure mounting,

use the proper nut for the

mounting thread. When

tightening the nut, do not exceed a

tightening torque of 100 Nm.
For horizontal mounting of

transducer with stroke lengths

greater than 500 mm, the pressure

tube should be supported or

attached at its end.
When installing in a hydraulic

cylinder, do not allow the magnet

ring to rub against the pressure

tube. The bore diameter in the

piston and cylinder

 rod should be at least 13 mm.
When attaching the transducer

to magnetizable materials,

appropriate measures must be

taken to protect against

magnetic disturbances,

Fig. 3-1.
Note the recommended

distance of the transducer and

cylinder from strong, external

magnetic fields.

3.2   Transducer, Installation

The smallest permissible distance
between magnet ring and rod mounting
surface is shown in Fig. 3-2.

The transducer has either a M18×1.5
thread or a 3/4"-16UNF thread for
mounting. The sealing is carried out
with the O-ring supplied at the
flange facing.

Fig. 3-3: Threaded hole for mounting the BTL with O-ring

Threaded hole
M18×1.5 per
ISO 6149
O-ring 15.4 × 2.1

Threaded hole
3/4"-16UNF per
SAE J475
O-ring 15.3 × 2.4

Z_Analog_122003.pmd

12/11/2003, 3:47 PM

4

Summary of Contents for Micropulse BTL5-A series

Page 1: ...www balluff com Sensors Worldwide Technical Description User s Guide BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Transducer Analog Output Rod Style...

Page 2: ...1 800 543 8390 WWW BALLUFF COM BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Position Transducer Analog Output Rod Style...

Page 3: ...Normal Stroke Length Housing Type Z Standard Rod Style 3 4 x16 UNF mounting threads and 50 8mm null zone B Metric Rod Style M18x1 5 mounting threads and 30mm null zone Connection Type K A 0 5 8 pin q...

Page 4: ...nnel who will perform the installation and setup of the system 1 3 Use and inspection The relevant safety regulations must be followed when using the transducer system In particular steps must be take...

Page 5: ...and magnet ring Fig 3 1 When attaching the transducer to magnetizable materials appropriate measures must be taken to protect against magnetic disturbances Fig 3 1 Note the recommended distance of th...

Page 6: ...ot exceed a tightening torque of 100 Nm For horizontal mounting of transducer with stroke lengths greater than 500 mm the pressure tube should be supported or attached at its end When installing in a...

Page 7: ...g The cable shield must be grounded on the control side i e connected to the protection ground Pin assignments can be found in Table 4 1 Connections on the controller side may vary according to the co...

Page 8: ...er which displays the BTL voltage or current levels is required All settings are done with a mag net within the stroke area Please verify that the absolute null and endpoints are always within the max...

Page 9: ...ht alternately to the new start and end position and the displayed values are adjusted by keystroke or pressing the buttons until the desired values are reached See Section 8 Manual adjust mode Fig 6...

Page 10: ...2 2 1 s Current position value Code Error value New null value New end value Code Null value Code End value Code for Teach in Code Error value Current position value Current position value Current pos...

Page 11: ...i e the slope and the start value can mutually affect each other depending on the stroke position You will need to repeat steps 1 to 8 over until the start and end values agree with their respective d...

Page 12: ...while activating a button please wait for an additional 12 s before starting over Perform reset 3 Hold down both buttons for at least 6 s The Null value is displayed and the reset has taken place 4 Re...

Page 13: ...reases the actual value by approx 1 mV or 2 A Holding a button down for longer than 1 s increases the step size 4 Once the adjustment range or the desired end value is reached the setup mode is automa...

Page 14: ...5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500 Ohm B T L 5 E Output current 4 20 20 4 mA Load resistance 500 Ohm 11 4 Connection to controller Analog interface With S32 conne...

Page 15: ...cal connection Magnet Thread size B M18 1 5 includes nut Z 3 4 16UNF B 30 mm Z 2 B lind hole M4 4 6 deep Magnet BTL5 B Z KA05 BTL5 B Z S 32 Calibration device Fig 3 2 Transducer BTL5 B Z Dimensions st...

Page 16: ...s Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Canada Inc 2840 Argentia Ro...

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