Balluff Micropulse BTL5-A series User Manual Download Page 7

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 1-800-543-8390

5

BTL5-A/C/E/G__-M____-B/Z-S32/KA__

Micropulse Linear Position Transducer

Analog Output-Rod Style

3     Installation (cont.)

3.3   Magnets, Installation

A magnet is required for each
transducer. This must be ordered
separately. Fig. 3-4.

For mounting the magnet we
recommend to use non-magnetizable
material. Fig. 3-1.

Fig. 3-4: Magnet (optional)

BTL-P-1013-4R

BTL-P-1013-4S

BTL-P-1012-4R

Fig 3-5: Spacer

System and control cabinet

must be at the
same ground
potential.

To ensure the

electromagnetic compatibility
(EMC) which Balluff warrants
with the CE Mark, the following
instructions must be strictly
followed.

BTL transducer and the control
must be connected using
shielded cable.

Shielding: Copper filament
braided, 80% coverage.

The shield must be tied to the
connector housing in the BKS
connector (Fig. 4-3); see instructions
accompanying the connector.

In the cable version the cable shield
is connected to the housing in the
PG fitting.

The cable shield must be grounded on
the control side, i.e., connected to the
protection ground.

Pin assignments can be found in
Table 4-1.  Connections on the
controller side may vary according to
the controller and configuration
used.

4     Wiring

YE

GY
PK

GN

BU

BN

Controller with
analog input

BTL5-A11-
...KA_ _

not used

0 V

10...0 V

0...10 V

GND

+24 V

Fig. 4-1: BTL5-A11...KA_ _ with controller, wiring example

When routing the cable between
the transducer, controller and
power supply, avoid proximity to
high voltage lines to prevent noise
coupling. Especially critical is
inductive noise caused by AC
harmonics (e.g. from phase-
control devices), against which
the cable shield provides only
limited protection.

Cable length max. 20 m; Ø 6 to
8 mm. Longer lengths may be
used if construction, shielding and
routing are such that external
noise fields will have no effect on
signal integrity.

BKS connector, view
towards solder side of
female BKS-S 32M-00
or BKS-S 33M-00

Fig. 4-2: Pin assignments BKS,

connector type BTL

straight 

BKS-S 32M-00

right-angle 

BKS-S 33M-00

Fig. 4-3: Connector (optional)

Cable entry (PG 9 fitting)

Note the following when making electrical connections:

Z_Analog_122003.pmd

12/11/2003, 3:47 PM

5

Summary of Contents for Micropulse BTL5-A series

Page 1: ...www balluff com Sensors Worldwide Technical Description User s Guide BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Transducer Analog Output Rod Style...

Page 2: ...1 800 543 8390 WWW BALLUFF COM BTL5 A C E G__ M____ B Z S32 KA__ Micropulse Linear Position Transducer Analog Output Rod Style...

Page 3: ...Normal Stroke Length Housing Type Z Standard Rod Style 3 4 x16 UNF mounting threads and 50 8mm null zone B Metric Rod Style M18x1 5 mounting threads and 30mm null zone Connection Type K A 0 5 8 pin q...

Page 4: ...nnel who will perform the installation and setup of the system 1 3 Use and inspection The relevant safety regulations must be followed when using the transducer system In particular steps must be take...

Page 5: ...and magnet ring Fig 3 1 When attaching the transducer to magnetizable materials appropriate measures must be taken to protect against magnetic disturbances Fig 3 1 Note the recommended distance of th...

Page 6: ...ot exceed a tightening torque of 100 Nm For horizontal mounting of transducer with stroke lengths greater than 500 mm the pressure tube should be supported or attached at its end When installing in a...

Page 7: ...g The cable shield must be grounded on the control side i e connected to the protection ground Pin assignments can be found in Table 4 1 Connections on the controller side may vary according to the co...

Page 8: ...er which displays the BTL voltage or current levels is required All settings are done with a mag net within the stroke area Please verify that the absolute null and endpoints are always within the max...

Page 9: ...ht alternately to the new start and end position and the displayed values are adjusted by keystroke or pressing the buttons until the desired values are reached See Section 8 Manual adjust mode Fig 6...

Page 10: ...2 2 1 s Current position value Code Error value New null value New end value Code Null value Code End value Code for Teach in Code Error value Current position value Current position value Current pos...

Page 11: ...i e the slope and the start value can mutually affect each other depending on the stroke position You will need to repeat steps 1 to 8 over until the start and end values agree with their respective d...

Page 12: ...while activating a button please wait for an additional 12 s before starting over Perform reset 3 Hold down both buttons for at least 6 s The Null value is displayed and the reset has taken place 4 Re...

Page 13: ...reases the actual value by approx 1 mV or 2 A Holding a button down for longer than 1 s increases the step size 4 Once the adjustment range or the desired end value is reached the setup mode is automa...

Page 14: ...5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500 Ohm B T L 5 E Output current 4 20 20 4 mA Load resistance 500 Ohm 11 4 Connection to controller Analog interface With S32 conne...

Page 15: ...cal connection Magnet Thread size B M18 1 5 includes nut Z 3 4 16UNF B 30 mm Z 2 B lind hole M4 4 6 deep Magnet BTL5 B Z KA05 BTL5 B Z S 32 Calibration device Fig 3 2 Transducer BTL5 B Z Dimensions st...

Page 16: ...s Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Canada Inc 2840 Argentia Ro...

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