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3‐6 Receiving & Installation
MN2408
Installation
The generator is completely assembled, tested and adjusted at the factory before it is shipped to
you. The procedures presented in this manual are suggestions and it is the responsibility of the
Owner/Operator to arrange for these procedures to be performed by licensed contractors
according to all applicable codes including local codes for your Municipality/City/County and
State. External connections required at the time of installation are:
1.
Fuel System.
2.
Electrical Connections - power wiring (optional transfer switch) and control wiring.
3.
Battery (not included).
4.
Ground Connection.
After installation, the post installation checks must be performed prior to starting the engine.
After these checks have been performed and the system operation is verified to be good, refer to
Section 5 Maintenance for periodic checks that must be performed at scheduled intervals to
ensure continued operation with minimal problems.
Fuel Connections
Fuel selection is Natural Gas or LPV (Liquid Propane Vapor). If natural gas supply is used,
follow the “Natural Gas Connections” procedure. If LPV supply is used, follow the “LP Vapor
Connections” procedure. Table 3‐4 defines the flow rate required for each fuel type.
Table 3‐4 Fuel Consumption Natural and LPV
Model
Fuel Consumption at 100% load
cubic ft/Hr (cubic m/Hr)
Model
Fuel Consumption at 100% load
cubic ft/Hr (cubic m/Hr)
Natural Gas
LP Vapor
Natural Gas
LP Vapor
GLC10
348(9.9)
145.2(4.1)
GLC45
584(16.5)
242(6.9)
GLC15
438(12.4)
189.3(5.4)
GLC50
731(20.7)
269(8.2)
GLC20
528(15.0)
233.4(6.6
GLC60
780(22.1)
321(9.1)
GLC25
618(17.5)
277.5(7.9)
GLC80
1012(28.7)
425(12)
GLC30
526(14.9)
197(5.6)
GLC100
1133(32.1)
487(13.8)
GLC35
575(16.3)
240(6.0)
GLC125
1651(46.8)
852(16.5)
General Considerations
1.
A generator set needs the engine to deliver 2 hp of energy to the alternator for every
1000 watts of electric output power (example: an 8000 watt generator needs the engine
to deliver 16 hp of energy to the generator end).
2.
An engine needs 10,000 BTU's of fuel energy per horsepower of engine power to
provide a sufficient supply of fuel (example: a 16 Hp engine needs 160,000 BTU's of
fuel energy for it to work properly). This fuel must be supplied to the regulator on the
generator set at a pressure of 6 oz (11 inches of water column). To achieve this 6 oz.
pressure in a L.P. System, you will normally have to reduce the tank pressure by
means of a primary regulator or a regulator system of 2 or more regulators.
3.
There are 2,516 BTU's in one cubic foot of Propane (LP Fuel).
There are 1,096 BTU's in one cubic foot of Natural Gas.
4.
There are 36.39 cubic feet in one gallon of Propane.
There are 57.75 cubic feet in one gallon of Natural Gas.
5.
There are 8.58 cubic feet per pound of Propane.
There are 23.56 cubic feet per pound of Natural Gas.
6.
When installing the piping for the gaseous fuel supply please refer to the pipe chart in
Tables 3‐5 and 3‐6 to be sure you are using piping of significantly large size to deliver
the necessary amount of fuel.
7.
If copper tubing is used, it should be “K” or “L” having a minimum wall thickness of
0.032 inches. Black Iron Pipe is recommended but follow building codes for your area.
The following pamphlets are available from:
National Fire Protection Association (NFPA) P.O. Box 9101 Quincy, MA 02269
No. 37 - Combustion Engines
No. 54 - Gaseous Appliances and piping
No. 58 - Storage and handling LPV
Summary of Contents for GLC10
Page 12: ...2 2 General Information MN2408...
Page 24: ...2 14 General Information MN2408...
Page 40: ...3 16 Receiving Installation MN2408...
Page 58: ...4 18 Operation MN2408 Figure 4 15 Engine Controller Inputs Outputs...
Page 70: ...4 30 Operation MN2408 Figure 4 16 Configuration Data Sheet j j j j j j j j j...
Page 74: ...4 34 Operation MN2408...
Page 88: ...A 10 Series GLC MN2408...
Page 90: ...B 2 Series GLC MN2408 Figure B 11 Customer Interface Connection Diagram MEC20 MEC2...
Page 91: ...Series GLC B 3 MN2408 Figure B 12 Customer Interface w o Breaker Power Connection Diagram...
Page 92: ...B 4 Series GLC MN2408 Figure B 13 Single Phase w o Breaker Connection Diagram...
Page 93: ...Series GLC B 5 MN2408 Figure B 14 Single Phase One Breaker Connection Diagram...
Page 94: ...B 6 Series GLC MN2408 Figure B 15 Single Phase Two Breaker Connection Diagram...
Page 99: ...Series GLC B 11 MN2408 Figure B 20 Three Phase Connection Diagram...
Page 100: ...B 12 Series GLC MN2408 Figure B 21 Three Phase Connection Diagram with PMG...
Page 101: ...Series GLC B 13 MN2408 Figure B 22 Three Phase Connection Diagram Wire 1 0 and larger...
Page 106: ...B 18 Series GLC MN2408 Figure B 27 Control Box Connections with MEC20 Controller...
Page 107: ...Series GLC B 19 MN2408 Figure B 28 Control Box Connections with MEC20 Controller Governor...
Page 108: ...B 20 Series GLC MN2408 Figure B 29 Control Box Connections with MEC2 Controller...
Page 109: ...Series GLC B 21 MN2408 Figure B 30 Engine Wiring Woodward 4 3L GM...
Page 110: ...B 22 Series GLC MN2408 Figure B 31 Engine Wiring Woodward 5 7L GM...
Page 111: ...Series GLC B 23 MN2408 Figure B 32 Engine Wiring Woodward 8 1L GM...
Page 112: ...B 24 Series GLC MN2408...
Page 113: ...Baldor District Offices...