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Product Safety Information 1-5

MN2414

Warning Statements

  Continued

Maintenance
WARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent

accidental engine rotation or starting.

WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator

set, always be sure the engine has stopped and that all rotating parts have also stopped.  After

stopping, certain components are still extremely hot so be careful not to get burned.

WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with

damaged insulation immediately.  Electrical shock can cause serious or fatal injury.

WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing

the generator.  Electrical shock can cause serious or fatal injury.  Always treat electrical

circuits as if they are energized.

WARNING: Check all fuel tanks, supply piping, and their connections monthly for fuel leaks.  Diesel fuel

is flammable and can cause fire, explosions, injury or death.  If a leak is found, replace only

with approved pipe or components.

WARNING: A battery presents a risk of fire and explosion because they generate hydrogen gas.

Hydrogen gas is extremely explosive.  Never jump start a battery, smoke in the area around

the battery or cause any spark to occur in the area around the battery.

WARNING: Do not mutilate the battery or dispose of a battery in a fire.  The battery is capable of

exploding.  If the battery explodes, electrolyte solution will be released in all directions.

Battery electrolyte solution is caustic and can cause severe burns and blindness.  If

electrolyte contacts skin or eyes, immediately flush the area with water and seek medical

attention quickly.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current.  Electrical

shock can cause serious or fatal injury.  Never wear jewelry, watch or any metal objects when

in the area around the battery.

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes.  It is

electrically conductive and corrosive.  If electrolyte contacts the skin, flush the area

immediately with water and wash it off using soap and water.  If electrolyte contacts the eyes,

immediately flush the eye thoroughly with water and seek medical attention quickly.

WARNING: The capacitor used in this generator can store and discharge a high voltage charge.  Before

working with or in the area of the capacitor, discharge the capacitor by shorting its leads

together with a screwdriver with an insulated handle or insulated jumper wire.

WARNING: Be extremely careful when flashing the generator.  When the alternator cover is removed

rotating parts and high voltage are present.  Electrical shock can cause serious or fatal injury.

Rotating parts can present extreme danger if clothing or body extremities are caught by the

rotating part and can cause serious or fatal injury.

WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area

where diesel fumes could reach an ignition source and cause an explosion.

Summary of Contents for DG3E

Page 1: ...Diesel POW R Products Generator DG3E and DG6E Installation Operating Manual 5 05 MN2414...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...torage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 R...

Page 4: ...ii Table of Contents MN2414...

Page 5: ...l times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start u...

Page 6: ...unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you a...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...d with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving th...

Page 9: ...y is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyt...

Page 10: ...eration as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage...

Page 11: ...defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDO...

Page 12: ...2 2 General Information MN2414...

Page 13: ...ods to avoid injury Lift only by the tubular metal frame Figure 3 1 DG Series Generators Storage If you will not be using the generator set for a significant amount of time 3 months or longer you shou...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...OLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are...

Page 16: ...short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubb...

Page 17: ...is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly spl...

Page 18: ...If you have purchased one of these kits refer to MN2409 for the installation instructions Recommended Engine Oil and Battery Type Series DG MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER...

Page 19: ...ings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any elastical circuit normall...

Page 20: ...nsion cords Start Up Procedure Electric Start 1 Move the engine s choke lever to the Choke Start position If the engine is warm or if the ambient air temperature is high try starting the engine withou...

Page 21: ...and making sure that the GFCI trips and and no voltage is present at the receptacle Replace any GFCI receptacle that fails the test Engine 1 Clean and or replace any fuel oil and or air filters per t...

Page 22: ...all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Sh...

Page 23: ...Amps 120 240 Volts NEMA L14 30R Receptacle Twist lock style receptacle rated for 125 250VAC 30 Amps AC Voltmeter This voltmeter displays the voltage level being produced by the generator set Elapsed...

Page 24: ...Table A 1 Generator Set Parts List Ref No Part No Description DG3E DG6E 1 HA9139A01 Adaptor X X 1 HB6178A00 Adaptor 2 HA1037A00 C Washer X X 3 61FN3000 Fan X X 4 61RA0017A00 Rotor Assembly includes b...

Page 25: ...ap with Gauge X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown TA0001A00 Fuel Valve X X 20 BA204A02L2B Base Frame X 20 BA205A02L Base Frame 20 BA0217A00L2B Base Fr...

Page 26: ...A 4 Premier K Series MN2414 Figure A 5 DG3E Wiring Diagram...

Page 27: ...Premier K Series A 5 MN2414 Figure A 6 DG3E Wiring Diagram with Low Oil Remote Start...

Page 28: ...A 6 Premier K Series MN2414 Figure A 7 DG6E Wiring Diagram...

Page 29: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 30: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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