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Receiving & Installation  3-5

MN2414

Battery Connections

  Continued

Note: OHV units that have an electronic governor must have a battery installed before the

Genset can be started (even with the pull starter).  If no battery is present or the battery is

discharged, the electronic governor will not operate and the generator set will not run.

Procedure:

The correct type battery must be purchased and installed in the battery compartment provided.

1.

Remove the bag containing the battery box components.

2.

Set the battery on the battery tray.

3.

Install the battery hold down rods as shown in Figure 3-4.
a.

Place the bent end of the battery hold down rod through the hole in the battery

tray.

b.

Place the threaded end of the battery hold down rod through the hole in the

battery hold down bar and secure with flat washer, lock washer and nut.

c.

Repeat steps a and b for the other battery hold down rod.

4.

Connect the battery cables to the battery, be sure the Positive lead is connected to the

positive (+) battery terminal and the negative lead is connected to the positive (

)

battery terminal.

Figure 3-4  Battery Installation

Washers & Nut

Battery

Battery Tie Down Bolt

Washers & Nut

Battery Rack

Battery Tie Down

The + and 

 terminals of your battery may

be different than shown.  Be sure that the

Positive lead is connected to the positive

(+) terminal of your battery.

Use of Electric Motor Loads

Electric motors require much more current (amperes) to start them than to keep them running.

Some motors, particularly split

phase motors are very difficult to start and require 5 to 7 times

more current to start them. Repulsion

induction type motors are the easiest to start and normally

only require 2 to 3 times as much current to start them.

Most fractional horsepower motors take about the same amount of current to start them and

keep them running. This is true whether they are the repulsion

induction type motor, capacitor

type motor, or the split

phase type motor.

Other factors that influence the amount of current needed to start a motor are:

1.

The type of load connected to the motor

. If the electric motor is connected to a hard

starting load such as an air compressor it will require more starting current. If the same

electric motor is connected to a light load such as a heater or power saw it will require

less starting current.

2.

The brand or design of the electric motor

. The expected starting current for a

particular size motor will vary depending on the brand of the electric motor as well as

the type of electric motor (Split Phase, capacitor, Repulsion

induction type, etc.)

3.

The condition of the electric motor

. A clean motor with free turning bearings will

require less starting currents than a similar type motor that is dirty and the bearings are

not as free turning as they used to be.

Summary of Contents for DG3E

Page 1: ...Diesel POW R Products Generator DG3E and DG6E Installation Operating Manual 5 05 MN2414...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...torage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 R...

Page 4: ...ii Table of Contents MN2414...

Page 5: ...l times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start u...

Page 6: ...unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you a...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...d with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving th...

Page 9: ...y is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyt...

Page 10: ...eration as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage...

Page 11: ...defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDO...

Page 12: ...2 2 General Information MN2414...

Page 13: ...ods to avoid injury Lift only by the tubular metal frame Figure 3 1 DG Series Generators Storage If you will not be using the generator set for a significant amount of time 3 months or longer you shou...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...OLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are...

Page 16: ...short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubb...

Page 17: ...is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly spl...

Page 18: ...If you have purchased one of these kits refer to MN2409 for the installation instructions Recommended Engine Oil and Battery Type Series DG MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER...

Page 19: ...ings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any elastical circuit normall...

Page 20: ...nsion cords Start Up Procedure Electric Start 1 Move the engine s choke lever to the Choke Start position If the engine is warm or if the ambient air temperature is high try starting the engine withou...

Page 21: ...and making sure that the GFCI trips and and no voltage is present at the receptacle Replace any GFCI receptacle that fails the test Engine 1 Clean and or replace any fuel oil and or air filters per t...

Page 22: ...all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Sh...

Page 23: ...Amps 120 240 Volts NEMA L14 30R Receptacle Twist lock style receptacle rated for 125 250VAC 30 Amps AC Voltmeter This voltmeter displays the voltage level being produced by the generator set Elapsed...

Page 24: ...Table A 1 Generator Set Parts List Ref No Part No Description DG3E DG6E 1 HA9139A01 Adaptor X X 1 HB6178A00 Adaptor 2 HA1037A00 C Washer X X 3 61FN3000 Fan X X 4 61RA0017A00 Rotor Assembly includes b...

Page 25: ...ap with Gauge X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown TA0001A00 Fuel Valve X X 20 BA204A02L2B Base Frame X 20 BA205A02L Base Frame 20 BA0217A00L2B Base Fr...

Page 26: ...A 4 Premier K Series MN2414 Figure A 5 DG3E Wiring Diagram...

Page 27: ...Premier K Series A 5 MN2414 Figure A 6 DG3E Wiring Diagram with Low Oil Remote Start...

Page 28: ...A 6 Premier K Series MN2414 Figure A 7 DG6E Wiring Diagram...

Page 29: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 30: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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