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1-4 Product Safety Information

MN2414

Warning Statements

  Continued

Burn
WARNING: Parts of this generator are extremely hot during and after operation.  To prevent severe burns,

do not touch any part of the generator until you have first determined if the part is hot.  Wear

protective clothing and after use allow sufficient time for parts to cool before touching any

part of the generator.

WARNING: Do not touch the hot exhaust parts of the engine.  In addition to a severe burn, the sudden

involuntary jerk of the hand or body part caused by contact with high voltage or a hot surface

can result in injury to yourself or others.

Installation
WARNING: Installation and repair procedures requires specialized skills with electrical generating

equipment and small engine systems.  Any person that installs or performs repairs must have

these specialized skills to ensure that the generator set is safe to operate.  Contact Baldor for

installation or repairs.

WARNING: Be sure all wiring complies with the National Electrical Code (NEC) and all regional and local

codes or CE Compliance.  Improper wiring may cause a hazardous condition and exposure to

electrical hazards can cause serious injury or death.

WARNING: Be sure the system is properly grounded before applying power.  Do not apply AC power

before you ensure that grounds are connected.  Electrical shock can cause serious or fatal

injury.   NEC requires that the frame and exposed conductive surfaces (metal parts) be

connected to an approved earth ground.  Local codes may also require proper grounding of

generator systems.

WARNING: Place protective covers over all rotating parts such as drive shaft, pulley, belt etc.  Rotating

parts cause extremely dangerous situations because they can catch loose clothing or

extremities and cause serious or fatal injury.

WARNING: Unauthorized modification of a generator set may make the unit unsafe for operation or may

impair the operation of the unit.  Never start a generator set that has been modified or

tampered with.  Be sure that all covers and guards are properly installed and that the unit is

safe before starting the engine.  If you are unsure, contact Baldor before starting the engine.

WARNING: When moving the generator, use reasonable caution.  Be careful where you place fingers and

toes to prevent injury “Pinch Points”.  Never try to lift a generator without a hoist or lift means

because they are heavy and bodily injury may result.

WARNING: When transporting a generator (especially if it has wheel option installed) secure the unit to

prevent movement during transport.

WARNING: Never connect this generator to any buildings electrical system unless a licensed electrician

has installed an approved transfer switch.  The National Electrical Code (NEC) requires that

connection of a generator to any electrical circuit normally powered by means of an electric

utility must be connected by means of approved transfer switch equipment so as to isolate

the electrical circuit from the utility distribution system when the generator is operating.

Failure to isolate the electrical circuits by such means may result in injury or death to utility

power workers due to backfeed of electrical energy onto the utility lines.

WARNING: Circuit overload protection must be provided in accordance with the National Electrical Code

and local regulations.

WARNING: Check Ground Fault Circuit Interrupt (GFCI) receptacles monthly by using the “Test” and

“Reset” buttons.

WARNING: Only a professional experienced technician should install a fuel supply system.  Gasoline and

diesel fuel are flammable and can cause fire, explosions, injury or death.  Fuel supply lines

should be kept away from sharp objects to prevent rupture.  Comply with all NFPA regulations

and local codes for shut

off valves, regulators, fuel line type etc.

WARNING: Have electrical circuits and wiring installed and checked by licensed electrician or qualified

technician.  Electrical shock can cause serious or fatal injury.

WARNING: Incorrect installation of this generator set could result in property damage, injury or death.

Connection of the generator to its fuel source must be done by a qualified professional

technician or contractor.

Continued on next page.

Summary of Contents for DG3E

Page 1: ...Diesel POW R Products Generator DG3E and DG6E Installation Operating Manual 5 05 MN2414...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...torage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 R...

Page 4: ...ii Table of Contents MN2414...

Page 5: ...l times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start u...

Page 6: ...unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you a...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...d with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving th...

Page 9: ...y is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyt...

Page 10: ...eration as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage...

Page 11: ...defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDO...

Page 12: ...2 2 General Information MN2414...

Page 13: ...ods to avoid injury Lift only by the tubular metal frame Figure 3 1 DG Series Generators Storage If you will not be using the generator set for a significant amount of time 3 months or longer you shou...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...OLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are...

Page 16: ...short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubb...

Page 17: ...is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly spl...

Page 18: ...If you have purchased one of these kits refer to MN2409 for the installation instructions Recommended Engine Oil and Battery Type Series DG MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER...

Page 19: ...ings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any elastical circuit normall...

Page 20: ...nsion cords Start Up Procedure Electric Start 1 Move the engine s choke lever to the Choke Start position If the engine is warm or if the ambient air temperature is high try starting the engine withou...

Page 21: ...and making sure that the GFCI trips and and no voltage is present at the receptacle Replace any GFCI receptacle that fails the test Engine 1 Clean and or replace any fuel oil and or air filters per t...

Page 22: ...all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Sh...

Page 23: ...Amps 120 240 Volts NEMA L14 30R Receptacle Twist lock style receptacle rated for 125 250VAC 30 Amps AC Voltmeter This voltmeter displays the voltage level being produced by the generator set Elapsed...

Page 24: ...Table A 1 Generator Set Parts List Ref No Part No Description DG3E DG6E 1 HA9139A01 Adaptor X X 1 HB6178A00 Adaptor 2 HA1037A00 C Washer X X 3 61FN3000 Fan X X 4 61RA0017A00 Rotor Assembly includes b...

Page 25: ...ap with Gauge X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown TA0001A00 Fuel Valve X X 20 BA204A02L2B Base Frame X 20 BA205A02L Base Frame 20 BA0217A00L2B Base Fr...

Page 26: ...A 4 Premier K Series MN2414 Figure A 5 DG3E Wiring Diagram...

Page 27: ...Premier K Series A 5 MN2414 Figure A 6 DG3E Wiring Diagram with Low Oil Remote Start...

Page 28: ...A 6 Premier K Series MN2414 Figure A 7 DG6E Wiring Diagram...

Page 29: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 30: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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