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Section 2

General Information

General Information  2-1

MN2414

Thank you for purchasing your Baldor Generator Set.  This manual contains information you need to safely and efficiently

install and operate your generator set. During the preparation of this manual every effort was made to ensure the

accuracy of its contents.  This manual describes only very basic engine information. A separate owner’s manual for the

engine is supplied with this unit for your use. Please refer to the engine manual for information relative to engine

operation, maintenance, recommendations and additional safety warnings.
Copyright Baldor 

E

 2004. All rights reserved. 

This manual is copyrighted and all rights are reserved. This document may not, in whole or in part, be copied or

reproduced in any form without the prior written consent of Baldor Electric Company, Inc.
Baldor Generators have earned the reputation of being high quality and dependable. We take pride in this fact and

continue to keep our quality standards high on our list of priorities. We are also constantly researching new technological

ideas to determine if they could be used to make our generator sets even better.
Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied

warranties of fitness for any particular purpose. The information in this document is subject to change without notice.

Baldor assumes no responsibility for any errors that may appear in this document.

Limited Warranty

Baldor Generators will replace or repair free of charge any part or parts of the generator of their manufacture that are

defective in workmanship and materials for a period of time as set forth in the Warranty Period chart below. All Baldor

products requiring warranty service shall be transported or shipped freight pre

paid, at the risk of the party requiring

warranty service, to a Baldor Generator repair facility, or to Baldor Generators’ Customer Service Department in

Oshkosh, Wisconsin.  Written notification of the alleged defect in addition to a description of the manner in which the

Baldor generator is used, and the name, address and telephone number of the party requiring warranty service must be

included. Baldor is not responsible for removal and shipment of the Baldor product to the service center or for the

reinstallation of the Baldor product upon its return to the party requiring warranty service. Problems with Baldor products

can be due to improper maintenance, faulty installation, non

Baldor additions or modifications, or other problems not due

to defects in Baldor workmanship or materials. If a Baldor Generator repair facility determines that the problem with a

Baldor product is not due to defects in Baldor workmanship or materials, then the party requesting warranty service will

be responsible for the cost of any necessary repairs. EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH

ABOVE, BALDOR GENERATORS DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING

THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. NO OTHER

WARRANTY, EXPRESSED OR IMPLIED, WHETHER OR NOT SIMILAR IN NATURE TO ANY OTHER WARRANTY

PROVIDED HEREIN, SHALL EXIST WITH RESPECT TO THE GOODS SOLD UNDER THE PROVISIONS OF THESE

TERMS AND CONDITIONS. ALL OTHER SUCH WARRANTIES ARE HEREBY EXPRESSLY WAIVED BY THE BUYER.

UNDER NO CIRCUMSTANCES SHALL BALDOR GENERATORS BE LIABLE OR RESPONSIBLE IN ANY MANNER

WHATSOEVER FOR ANY INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR ANTICIPATED PROFITS

RESULTING FROM THE DEFECT, REMOVAL, REINSTALLATION, SHIPMENT OR OTHERWISE. This is the sole

warranty of Baldor Generators and no other affirmations or promises made by Baldor Generators shall be deemed to

create an expressed or implied warranty. Baldor Generators has not authorized anyone to make any representations or

warranties other than the warranty contained herein.

Warranty Period

Generator Series

Labor*

Parts

Portable Products  (Premier, Powerchief,

DG Series, K Series)

1 Year

3 Years

Towable Products (TS)

1 Year or 3,000 Hours

Whichever comes first

3 Years or 3,000 Hours

Whichever comes first

POW’R LITE Light Towers

1 Year or 3,000 Hours

Whichever comes first

3 Years or 3,000 Hours  Whichever comes first

Excluded from any warranty coverage regardless of

time period: Light Fixture, Lamps and Ballasts

3600 RPM Standby Systems

(Some AE Models)

1 Year or 1,000 Hours

Whichever comes first

3 Years or 1,000 Hours

Whichever comes first

1800 RPM Standby Systems

(Some AE Models, DLC, GLC)

1 Year or 3,000 Hours

Whichever comes first

3 Years or 3,000 Hours

Whichever comes first

Industrial Standby Systems

1 Year or 1,000 Hours

Whichever comes first

2 Years or 1,000 Hours

Whichever comes first

Industrial Prime Power Systems

1 Year or 1,000 Hours

Whichever comes first

1 Year or 1,000 Hours

Whichever comes first

International

1 Year or 1,000 Hours

Whichever comes first

1 Year or 1,000 Hours

Whichever comes first

*For products covered under labor coverage, travel expenses will be allowed up to 7 hours straight labor or 300 miles,

whichever occurs first and only applies to permanently wired and mounted products (AE, DLC, GLC, IDLC).

No warranty registration card is necessary to obtain warranty on Baldor Generators.

You must save the purchase receipt.  Proof of purchase, date, serial number and model number will be required for all

portable and Towable products to qualify for any warranty consideration.

For all other products, a start

up inspection form/warranty registration must be completed in its entirety and submitted to

Baldor Generators within 30 days of start

up to qualify for any warranty consideration.

Summary of Contents for DG3E

Page 1: ...Diesel POW R Products Generator DG3E and DG6E Installation Operating Manual 5 05 MN2414...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...torage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 R...

Page 4: ...ii Table of Contents MN2414...

Page 5: ...l times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start u...

Page 6: ...unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you a...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...d with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving th...

Page 9: ...y is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyt...

Page 10: ...eration as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage...

Page 11: ...defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDO...

Page 12: ...2 2 General Information MN2414...

Page 13: ...ods to avoid injury Lift only by the tubular metal frame Figure 3 1 DG Series Generators Storage If you will not be using the generator set for a significant amount of time 3 months or longer you shou...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...OLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are...

Page 16: ...short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubb...

Page 17: ...is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly spl...

Page 18: ...If you have purchased one of these kits refer to MN2409 for the installation instructions Recommended Engine Oil and Battery Type Series DG MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER...

Page 19: ...ings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any elastical circuit normall...

Page 20: ...nsion cords Start Up Procedure Electric Start 1 Move the engine s choke lever to the Choke Start position If the engine is warm or if the ambient air temperature is high try starting the engine withou...

Page 21: ...and making sure that the GFCI trips and and no voltage is present at the receptacle Replace any GFCI receptacle that fails the test Engine 1 Clean and or replace any fuel oil and or air filters per t...

Page 22: ...all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Sh...

Page 23: ...Amps 120 240 Volts NEMA L14 30R Receptacle Twist lock style receptacle rated for 125 250VAC 30 Amps AC Voltmeter This voltmeter displays the voltage level being produced by the generator set Elapsed...

Page 24: ...Table A 1 Generator Set Parts List Ref No Part No Description DG3E DG6E 1 HA9139A01 Adaptor X X 1 HB6178A00 Adaptor 2 HA1037A00 C Washer X X 3 61FN3000 Fan X X 4 61RA0017A00 Rotor Assembly includes b...

Page 25: ...ap with Gauge X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown TA0001A00 Fuel Valve X X 20 BA204A02L2B Base Frame X 20 BA205A02L Base Frame 20 BA0217A00L2B Base Fr...

Page 26: ...A 4 Premier K Series MN2414 Figure A 5 DG3E Wiring Diagram...

Page 27: ...Premier K Series A 5 MN2414 Figure A 6 DG3E Wiring Diagram with Low Oil Remote Start...

Page 28: ...A 6 Premier K Series MN2414 Figure A 7 DG6E Wiring Diagram...

Page 29: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 30: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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