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1-2 Product Safety Information

MN2414

Precaution Statements Used In This Manual

There are three classifications of precautionary statements used in this manual.  The most critical

is a 

WARNING

 statement, then the 

Caution

 statement and the least critical is the Note

statement.  The usage of each statement is as follows:

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or

death.

Caution:

Indicates a potentially hazardous situation which, if not avoided, could result in damage to

property.

Note:

Additional information that is not critical to the installation or operation.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS 

  

This manual contains important instructions for the generator that should

be followed during installation, operation and maintenance of the generator.

For ease of reading, the Warning statements are divided into four categories: Operation, Burn, Installation,

and Maintenance.

Operation
WARNING: Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.  For

storage or refueling handle fuel with care and only in clean, approved, properly marked safety

fuel containers.

WARNING: Do not overfill the fuel tank.  Only fill the tank to within 

1

/

2

,

 of the top of the tank to allow

space for fuel expansion.  Overfilling of tank may cause fuel to spill out onto engine and

cause fire or explosion.

WARNING: Clean up fuel spills by wiping completely dry before starting engine. Gasoline and diesel fuel

are flammable and can cause fire, explosions, injury or death.

WARNING: Make sure the fuel cap is completely and securely closed after refueling to prevent spillage.

Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.

WARNING: Never operate this generator in a manner other than as described in this manual.  Operation

in any manner not described in this manual should be considered unsafe and should not be

attempted.  Never start the engine unless you have first verified that the installation and

operation of the generator are as described in this manual.

WARNING: Be sure that you are completely familiar with the safe operation of this equipment.  This

equipment may be connected to other machines that have rotating parts or parts that are

controlled by this equipment.  Improper use can cause serious or fatal injury.

WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death.  Never

breath exhaust fumes produced by a running engine.  Only run the engine outdoors where

ventilation is plentiful.  Exhaust gases contain carbon monoxide, a colorless, odorless and

extremely dangerous gas that can cause unconsciousness or death.  Symptoms of carbon

monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or

incoherence.  If you or anyone else experiences these symptoms, get out into fresh air

immediately.  Stop the engine and do not restart the engine until it has been inspected and if

necessary repaired or reinstalled in a well ventilated area.

WARNING: Hot exhaust gasses must never be directed toward anything that may catch fire or explode.
WARNING: This generator must not be used on or near any forest covered, brush covered, or grass

covered land unless the engine’s exhaust system is equipped with a spark arrestor.  The

spark arrestor must be maintained in effective working order by the operator.

WARNING: Some parts of this generator rotate during operation.  Rotating parts can present extreme

danger if clothing or body extremities are caught by the rotating part and can cause serious

or fatal injury.  Never touch a part of the generator until the engine has been stopped and all

rotating parts are completely stopped.  Also, disconnect the battery terminals to prevent

accidental engine rotation during servicing.

WARNING: Never move a generator set that is running.  Loads should be connected and position secure

before starting the engine.  Hazards are caused by moving a generator set that is running.

Continued on next page.

Summary of Contents for DG3E

Page 1: ...Diesel POW R Products Generator DG3E and DG6E Installation Operating Manual 5 05 MN2414...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...torage 3 1 Physical Location 3 2 Installation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 R...

Page 4: ...ii Table of Contents MN2414...

Page 5: ...l times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start u...

Page 6: ...unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you a...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...d with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starting the engine WARNING When moving th...

Page 9: ...y is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyt...

Page 10: ...eration as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage...

Page 11: ...defects in Baldor workmanship or materials then the party requesting warranty service will be responsible for the cost of any necessary repairs EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE BALDO...

Page 12: ...2 2 General Information MN2414...

Page 13: ...ods to avoid injury Lift only by the tubular metal frame Figure 3 1 DG Series Generators Storage If you will not be using the generator set for a significant amount of time 3 months or longer you shou...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...OLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are...

Page 16: ...short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear rubb...

Page 17: ...is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly spl...

Page 18: ...If you have purchased one of these kits refer to MN2409 for the installation instructions Recommended Engine Oil and Battery Type Series DG MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER...

Page 19: ...ings electrical system unless a licensed electrician has installed an approved transfer switch The National Electrical Code NEC requires that connection of a generator to any elastical circuit normall...

Page 20: ...nsion cords Start Up Procedure Electric Start 1 Move the engine s choke lever to the Choke Start position If the engine is warm or if the ambient air temperature is high try starting the engine withou...

Page 21: ...and making sure that the GFCI trips and and no voltage is present at the receptacle Replace any GFCI receptacle that fails the test Engine 1 Clean and or replace any fuel oil and or air filters per t...

Page 22: ...all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will be warm or hot Sh...

Page 23: ...Amps 120 240 Volts NEMA L14 30R Receptacle Twist lock style receptacle rated for 125 250VAC 30 Amps AC Voltmeter This voltmeter displays the voltage level being produced by the generator set Elapsed...

Page 24: ...Table A 1 Generator Set Parts List Ref No Part No Description DG3E DG6E 1 HA9139A01 Adaptor X X 1 HB6178A00 Adaptor 2 HA1037A00 C Washer X X 3 61FN3000 Fan X X 4 61RA0017A00 Rotor Assembly includes b...

Page 25: ...ap with Gauge X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown TA0001A00 Fuel Valve X X 20 BA204A02L2B Base Frame X 20 BA205A02L Base Frame 20 BA0217A00L2B Base Fr...

Page 26: ...A 4 Premier K Series MN2414 Figure A 5 DG3E Wiring Diagram...

Page 27: ...Premier K Series A 5 MN2414 Figure A 6 DG3E Wiring Diagram with Low Oil Remote Start...

Page 28: ...A 6 Premier K Series MN2414 Figure A 7 DG6E Wiring Diagram...

Page 29: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 30: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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