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Baker Hughes Masoneilan SVi 1000, Quick Start Manual

The GE Masoneilan SVi 1000, an advanced control valve, is equipped with cutting-edge technology for precise and efficient process control. Enhancing its usability is the user-friendly Instruction Manual available for free download from manualshive.com. Get the most out of your SVi 1000 experience with this comprehensive manual at your fingertips.

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© 2021 Baker Hughes Company. All rights reserved.    

Mounting the SVi1000 on Rotary Valves

This section describes the procedure for mounting the SVi1000 on rotary control valves that 
have less than 60° rotation, such as the Camflex.
Figure 7 shows the kit components.

Figure 7 - Rotary Kit Components

Figure 8 shows a side view of a Camflex actuator, the SVi1000, and a mounting bracket.

Figure 8   Camflex with Mounting Bracket (Side View)

Mounting Bracket

Magnet

Magnet

Mounting 

Screw

Extension

Rotary 

Actuator

Mounting 

Bracket

SVi1000

Summary of Contents for Masoneilan SVi 1000

Page 1: ...Masoneilan SVi 1000 Positioner Quick Start Guide Rev M Baker Hughes Data Classification Public...

Page 2: ...NDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS THEREFORE THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJU...

Page 3: ...l 12 Input Signal 12 Ground 12 Modes 14 LED Light Functions 16 Major Components 18 Pneumatic Relay 18 I P 18 Terminal Board 18 Electronics Module 18 Mounting and Wiring 20 Introduction 20 Step 1 Mount...

Page 4: ...46 ValVue Overview 46 ValVue and SVi1000 DTM Trial Version 46 ValVue and SVi1000 DTM Software Installation 46 Masoneilan Software 47 Download and Install ValVue 3 47 Download and Install the SVi1000 D...

Page 5: ...eserved Masoneilan SVi1000 Positioner Quick Start Guide 5 Appendix D Specifications Spare Parts References 60 Physical and Operational Specifications 60 Spare Parts 64 Spare part kits available includ...

Page 6: ...escriptions to include retransmit wiring and features Inserted ES 761 Rev F Updated all references to ValVue to reflect on ValVue version 3 along with licensing changes G 03 2017 Add section on Determ...

Page 7: ...2021 Baker Hughes Company All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 7...

Page 8: ...E Indicates important facts and conditions CAUTION Indicates a potentially hazardous situation which if not avoided could result in instrument or property damage or data loss SVi1000 instructions cont...

Page 9: ...se appropriate safety equipment and practices to prevent the dropping of tools or equipment during installation Under normal operation compressed supply gas is vented from the SVI II AP to the surroun...

Page 10: ...y or death WARNING Installation in poorly ventilated confined areas with any potential of gases other than oxygen being present can lead to a risk of personnel asphyxiation Use only genuine replacemen...

Page 11: ...al call your local representative go to valves bakerhughes com or contact our helpdesk at 1 888 784 5463 Sales offices are listed on the last page of this document This section gives an introduction t...

Page 12: ...Retransmit Figure 2 shows the optional switch interface board and optional gauges Gauges Optional Solid State Switch SW 2 Optional Solid State Switch SW 1 Optional Figure 3 shows the optional position...

Page 13: ...tuning parameters Auto Find Stops This function automatically sets the lower and upper stops See Auto Find Stops on page 40 for this procedure Open Stop Adjustment Use the Open Stop Adjustment screw...

Page 14: ...rride mode In HART override mode the local user interface buttons are disabled until any button is pushed then local control is reestablished This from the instrument interface functions as Manual and...

Page 15: ...corrected the unit returns to Normal mode If the fault is not self clearing then the unit requires a reset after correcting the failsafe condition Commission Processes These are temporary states acti...

Page 16: ...user interface LEDs and explains their patterns and timings LED 1 Green LED 2 Green LED 3 Green LED 4 Red Figure 4 SVi1000 LEDs In Table 1 dots represent an LED being active and dashes represent the L...

Page 17: ...LED 2 LED 3 LED 4 Failsafe Mode LED 1 LED 2 LED 3 LED 4 Troubleshooting Device is not powered or in Low Power Mode All LEDs off Power is not sufficient Process Failure Pattern depends on which process...

Page 18: ...21 Baker Hughes Company All rights reserved Major Components Figure 6 shows the unit s major components for reference Terminal Board Electronics Module I P Pneumatic Relay Figure 6 SVi1000 Major Compo...

Page 19: ...2021 Baker Hughes Company All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 19...

Page 20: ...installing or using this instrument READ THE INSTRUCTIONS CAREFULLY Refer to Hazardous Location Installation on page 65 for detailed instructions Do not connect a non intrinsically safe approved PC or...

Page 21: ...nduit Necessary Precautions ToavoidinjuryortheprocessbeingaffectedwheninstallingorreplacinganSVi1000positioner on a control valve ensure that o Ifthevalveislocatedinahazardousarea ensuretheareahasbeen...

Page 22: ...ontrol valves that have less than 60 rotation such as the Camflex Figure 7 shows the kit components Figure 7 Rotary Kit Components Figure 8 shows a side view of a Camflex actuator the SVi1000 and a mo...

Page 23: ...Hex Key To mount the SVi1000 1 Attach the mounting bracket to actuator Figure 9 Figure 9 Rotary Mounting Bracket to Valve Actuator Mounting Bracket Mounting Holes Long Side Flat Head Socket Cap Screw...

Page 24: ...ension shaft The magnets are in the magnet holder ring The magnetic axis is the imaginary line through the center of both magnets b Rotating the magnet holder so that the magnet axis is vertical when...

Page 25: ...ing setpoint 45 Full Open or Full Closed 8000 1500 or 8000 1500 60 Rotation Counter Clockwise rotation with increasing setpoint 45 Full Open or Full Closed 8000 1500 or 8000 1500 General Rule for othe...

Page 26: ...2 required o 3 8 Combination Wrench o 1 2 Combination Wrench o Phillips Head Screw Driver o M4 Hex Key o M3 Hex Key 1 Mount the standard reciprocating mounting bracket to the valve using two 2 5 16 18...

Page 27: ...r Figure 14 Figure 14 SVi1000 Take Off Rod Mounting Actuator Size Masoneilan 87 88 Stroke Mounting Hole Lever Hole Turnbuckle Length 6 and 10 0 5 0 8 12 7 20 32 mm A A 1 25 31 75 mm 10 0 5 0 8 12 7 20...

Page 28: ...its closed position For air to o Close Requires using air pressure in the actuator to fully stroke the actuator o Open Vent the actuator of air pressure 10 Thread the turnbuckle onto the left hand th...

Page 29: ...IM Integrated Magnet assembly kit is an optional assembly intended for custom mounting by the end user for reciprocating actuators Figure 16 This kit allows for more leeway in installation Figure 16 S...

Page 30: ...eter 1 4 NOTE The SVi1000 is designed to operate with clean dry oil free instrument grade air to ANSI ISA 57 3 1975 R1981 or ISA S7 3 1975 R1981 3 Ensure the air supply falls within the parameters in...

Page 31: ...anual Step 3 Wiring the SVi1000 WARNING Comply with current national and local regulations for electrical installation work Before carrying out any work on the device power off the instrument CAUTION...

Page 32: ...e HART tones with the shield grounded o Shield must be properly grounded in only one place o For details and calculation methods for wiring resistance and capacitance and for calculation of cable char...

Page 33: ...for cover and connectors To connect CAUTION For proper operation maintain signal polarity and respectively CAUTION You must read Appendix B Optional Switch Load Limits on page 54 before proceeding The...

Page 34: ...next to each screw terminal to determine the function of the terminal and correct polarity see Figure 19 for 4 20 mA connections and Figure 20 on page 34 for position retransmit c Tightening the term...

Page 35: ...hat source can supply 20 mA to SVi1000 input If 20 mA is not attainable troubleshoot the source Position Retransmit Units To troubleshoot control loop connections 1 Connect a DC voltmeter across the i...

Page 36: ...ude 1 Step 1 Inspect the Actuator Linkages or Rotary Adapter on page 38 2 Step 2 Verify Mounting and Linkage Adjustment on page 38 3 Step 3 Checking the Magnet on page 38 4 Step 4 Checking the Air Sup...

Page 37: ...inimized over shoot A positive value will INCREASE stroking speed and may add some over shoot The recommended values for Aggressiveness is 0 for control valves without volume boosters In applications...

Page 38: ...nd Linkage Adjustment Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration Step 3 Checking the Magnet There are two methods of chec...

Page 39: ...n the valve is o Closed the value should be between 1000 and 1000 for a reciprocating valve or a 60 rotation rotary valve o At mid travel the value should be between 1000 and 1000 for a greater than 6...

Page 40: ...he SVi1000 configuration check the existing configuration Use the procedures that follow to run auto stops run open stop adjustment and perform preset or auto tune WARNING These procedures can cause t...

Page 41: ...nt Screw Figure 21 Figure 21 Open Stop Adjustment Screw 3 Press the upper stop adjustment button for more than two seconds The green light goes off the new stop is saved in the device and the unit is...

Page 42: ...ase from 1 to 7 and 9 to F 0 and 8 are reserved for auto tuning ATO and ATC valves respectively Preset tuning becomes active immediately Figure 22 Present Tuning Values To use preset tuning values o U...

Page 43: ...tor Size Examples 1 9 Small 1 4 5 Camflex 7 15 SR 2 A 2 6 Camflex 7 15 SR 3 B 3a 6 87 ATC 3 15 SR 3b 6 88 ATO 11 23 SR 3c 10 87 ATC 3 15 SR 3d 10 88 ATO 11 23 SR 4 C 4s 6 87 ATC 6 30 SR 4b 6 88 ATO 21...

Page 44: ...an ATO valve Air to Open application o 8 for an ATC valve Air to Close application Figure 24 Configuration Selection Switch 2 Press the Autotune button until green LED 3 lights then release approximat...

Page 45: ...2021 Baker Hughes Company All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 45...

Page 46: ...and the SVi1000 DTM software then install to configure and use the SVi100 See ValVue and SVi1000 DTM Software Installation on page 46 The SVi1000 DTM software and the ValVue software comes with a tri...

Page 47: ...trator This also applies when using Masoneilan DTMs inside of PACTware or other vendor and updating licensing If you are performing these functions on a Masoneilan DTM using ValVue 3 and ValVue 3 is r...

Page 48: ...the download file to your laptop PC Don t install from the website 4 Open Windows Explorer and click the Windows Downloads folder NOTE If you have a previous install of ValVue 3 you are prompted to u...

Page 49: ...on where to find help resources Figure 27 Figure 27 InstallShield Wizard Complete Download and Install the SVi1000 DTM 1 Go to the Resource Library https valves bakerhughes com resource center and ent...

Page 50: ...r NOTE For fastest installation save the download file to your laptop PC Don t install from the website 4 Open Windows Explorer and click the Windows Downloads folder NOTE If you have a previous insta...

Page 51: ...ith a local user interface checkout and configuration can also be performed using the standard HART communications interface Connect the HART Handheld Communicator HHC to the SVi1000as shown in Figure...

Page 52: ...T DTM technologies the Masoneilan SVi1000 positioner provides interoperability with leading control systems suppliers SVi1000 Setups A typical system setup is shown in Figure 31 General Purpose Instal...

Page 53: ...controller or at the intrinsic safety barrier The case grounding screws are located on the outside of the case The case is isolated from all circuitry and can be grounded locally in accordance with ap...

Page 54: ...switch is connected directly across the power source the current will be limited only by the capacity of the power source and the switch can be damaged This section discusses the necessary precaution...

Page 55: ...g is 1 A When the switch is ON the typical switch voltage is 1V When the switch is on closed the external voltage must be dropped across the load Figure 33 CAUTION The load must be designed such that...

Page 56: ...to ensure switch safety Wiring Option 1 Wiring Option 2 Figure 34 DCS Switches Wiring Options Configuration Considerations o A typical value for 24AWG cable about 0 025 Ohm ft see Wiring Option 1 o If...

Page 57: ...normal working conditions the retransmit output follows the valve position by outputting a 4 2 0mA analog signal If the positioner stops working due to lose of loop power or malfunctioning the retran...

Page 58: ...e is available under load conditions Therefore if compliance testing needs to be done it is best done before installation Use a 1K potentiometer as this is the maximum for most analog output cards and...

Page 59: ...Guide 59 Table 6 Expected Voltage Range at Positioner Terminals Current Compliance Voltage Requirement at Positioner Terminals Expected Voltage Measuredat Positioner Terminals 4 mA 11 V 10 to 11 V 8...

Page 60: ...e Relative Humidity 0 to 100 non condensing Humidity Effect Lessthan0 2 after2daysat104 F 40 C 95 Relative Humidity Electromagnetic Compati bilityElectrostatic o IEC 61514 Industrial Process Control s...

Page 61: ...f the optimal valve position control parameters Inaddition to P I D the position algorithm uses damping symmetry for exhaust and fill time constants dead zone and magnitude characterization parameters...

Page 62: ...on protocol revision 5 firmware version 2 2 1 and 7 firmware version 3 1 1 and later Housing and Cover Low Copper Aluminum Alloy Weight o SVi1000 3 2 lbs 1 451 kg o SVi1000 SW G IM 4 1 lbs 1 860 kg Re...

Page 63: ...lure On supply failure the actuator output fails to atmosphere Some overshoot may occur whenair pressure returns after a period without air supply pressure Loss of Input Signal Actuator Output fails t...

Page 64: ...cement Part Number 720045085 999 000 o SVi1000 Position Retransmit Terminal Board Electronic Assembly Part Number 720045084 999 000 o SVi1000 Switch Terminal Board Electronic Assembly Part Number 7200...

Page 65: ...Hazardous Location Installation WARNING Refer to ES 761 Safe Use Instructions for installing Masoneilan SVi1000 in areas where there is a potential risk for explosive gas atmosphere or inflammable dus...

Page 66: ...66 2021 Baker Hughes Company All rights reserved Notes...

Page 67: ...2021 Baker Hughes Company All rights reserved Masoneilan SVi1000 Positioner Quick Start Guide 67 Notes...

Page 68: ...rks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN SVi1000 QSG 19361M 0821 08 2021 Tech...

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