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Bailey infi 90 IMMFP12, Instruction

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Table of Contents 

(continued)

Page

 

APPENDIX C - NTMP01 TERMINATION UNIT CONFIGURATION........................................... C-1

INTRODUCTION .......................................................................................................... C-1

APPENDIX D - NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION....................... D-1

INTRODUCTION .......................................................................................................... D-1

List of Figures

No.

Title Page

1-1.

Example IMMFP12 Module Applications .................................................................1-2

2-1.

IMMFP12 Module Functional Block Diagram ..........................................................2-1

3-1.

IMMFP12 Module Layout .......................................................................................3-3

3-2.

Controlway Cable Installation ................................................................................3-9

4-1.

IMMFP12 Front Panel LEDs and Controls ..............................................................4-2

5-1.

IMMFP12 Troubleshooting Flowchart (Serial Port) ..................................................5-4

5-2.

IMMFP12 Troubleshooting Flowchart (Status LED) .................................................5-5

5-3.

Diagnostic Dipswitch Settings ................................................................................5-8

5-4.

LEDs - Pass/Fail ..................................................................................................5-10

B-1.

Backup MFP Module Operating Cycle .................................................................... B-5

B-2.

Primary MFP Module Operating Cycle ................................................................... B-6

C-1.

DTE Jumper Configuration for NTMP01 Termination Unit ..................................... C-1

C-2.

DCE Jumper Configuration for NTMP01 Termination Unit ..................................... C-2

C-3.

NTMP01 Nonhandshake Jumper Configuration ..................................................... C-2

C-4.

NTMP01 Loopback Jumper Configuration ............................................................. C-3

C-5.

NTMP01 Jumpers J3 through J10 Configuration ................................................... C-3

C-6.

NTMP01 Jumpers J14 through J17 Configuration ................................................. C-4

C-7.

NTMP01 Connector Assignments and Jumper Locations ....................................... C-4

C-8.

NTMP01 Cable Connections for Redundant MFP Modules ...................................... C-5

C-9.

NTMP01 Cable Connections for a Single MFP Module ............................................ C-5

D-1.

DTE Jumper Configuration for NIMP01 Termination Module ................................. D-2

D-2.

DCE Jumper Configuration for NIMP01 Termination Module ................................. D-2

D-3.

NIMP01 Nonhandshake Jumper Configuration ...................................................... D-3

D-4.

NIMP01 Loopback Jumper Configuration .............................................................. D-3

D-5.

NIMP01 Jumpers J5 through J10 Configuration .................................................... D-3

D-6.

NIMP01 Jumpers J14 through J17 Configuration .................................................. D-4

D-7.

NIMP01 Connector Assignments and Jumper Locations ........................................ D-4

D-8.

NIMP01 and NIMP02 Cable Connections for Redundant MFP Modules ................... D-5

D-9.

NIMP01 Cable Connections for a Single MFP Module ............................................. D-5

Summary of Contents for infi 90 IMMFP12

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group IMMFP12 Multi Function Processor Module ...

Page 2: ...LLED BY THIS PRODUCT ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED SOME PROCESS UPSETS MAY CAUSE INJURY OR DAMAGE NOTICE The information contained in this document is subject to change without notice Elsag Bailey its affiliates employees and agents and the authors and contributors to this publication specif ically disclaim all liabilities and w...

Page 3: ...g speeds and storage capabilities necessary for advanced control applications The IMMFP12 module is a user configurable device that receives process input and out put through a variety of analog and digital I O modules This instruction manual provides information about how the IMMFP12 module functions and how to install configure operate and troubleshoot the module ...

Page 4: ...al 7 1 Original 8 1 Original A 1 through A 4 Original B 1 through B 6 Original C 1 through C 5 Original D 1 through D 5 Original Index 1 through Index 2 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area ...

Page 5: ...2 I O SECTION 2 2 SERIAL CHANNELS 2 3 DMA SECTION 2 3 CONTROLWAY 2 3 REDUNDANCY LINK 2 4 STATION LINK 2 4 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 UNPACKING AND INSPECTION 3 2 SETUP AND PHYSICAL INSTALLATION 3 2 Dipswitch SW3 Settings 3 3 Dipswitch SW4 Settings 3 4 Special Operations 3 5 Jumpers J1 through J5 3 6 PREPARING THE MODULE MOUNTING UNIT 3 7 Dipshunts 3 7 Controlw...

Page 6: ... 6 1 EQUIPMENT AND TOOLS REQUIRED 6 2 PREVENTIVE MAINTENANCE PROCEDURES 6 2 Printed Circuit Board Cleaning 6 2 GENERAL CLEANING AND WASHING 6 3 EDGE CONNECTOR CLEANING 6 3 Checking Connections 6 3 SECTION 7 REPAIR REPLACEMENT PROCEDURES 7 1 INTRODUCTION 7 1 MODULE REPLACEMENT PROCEDURE 7 1 TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES 7 1 SECTION 8 SUPPORT SERVICES 8 1 INTRODUCTION 8 1 REPLACE...

Page 7: ... C 1 C 2 DCE Jumper Configuration for NTMP01 Termination Unit C 2 C 3 NTMP01 Nonhandshake Jumper Configuration C 2 C 4 NTMP01 Loopback Jumper Configuration C 3 C 5 NTMP01 Jumpers J3 through J10 Configuration C 3 C 6 NTMP01 Jumpers J14 through J17 Configuration C 4 C 7 NTMP01 Connector Assignments and Jumper Locations C 4 C 8 NTMP01 Cable Connections for Redundant MFP Modules C 5 C 9 NTMP01 Cable C...

Page 8: ...3 5 3 IMMFP12 Connector P1 Pin Assignments 5 5 5 4 IMMFP12 Connector P2 Pin Assignments 5 6 5 5 IMMFP12 Connector P3 Pin Assignments 5 6 5 6 IMDSM05 Switch Settings for IMMFP12 Tests 5 7 5 7 IMDSM05 Jumper Settings for IMMFP12 Tests 5 7 5 8 Diagnostic Tests 5 8 5 9 IMMFP12 Module Status Report 5 11 5 10 Field Descriptions of the IMMFP12 Module Status Report 5 11 6 1 Preventive Maintenance Schedule...

Page 9: ...evere or fatal shock p 3 7 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is blown off the printed circuit board p 6 1 SPECIFIC CAUTIONS Never operate the MFP module with the machine fault timer circuit disabled Unpredictable module outputs and configur...

Page 10: ...egistrations and trademarks used in this document include INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation Network 90 Registered trademark of Elsag Bailey Process Automation ...

Page 11: ...e corresponding to the type of error found In the configure mode it is possible to edit existing or add new control algorithms In this mode the MFP module does not execute control algorithms If the MFP module finds an error while in execute mode it auto matically goes into error mode Refer to the Section 4 of this instruction for operating mode details A one megabaud CPU to CPU communication link ...

Page 12: ...nd the status LED These LEDs display operat ing information A small hole directly below the window pro vides access to the combination stop reset pushbutton Besides locking the module in place the faceplate also protects the circuit components and promotes proper air flow within the cabinet Figure 1 1 Example IMMFP12 Module Applications INFI NET OR PLANT LOO P CO NTRO LWAY I O EXPANDER BUS RS 485 ...

Page 13: ...dancy link A serial communication port for station support Two general purpose serial channels Direct memory access circuitry 512 kilobytes of RAM memory 256 kilobytes of NVRAM memory INSTRUCTION CONTENT This manual consists of eight sections and four appendices Introduction This section provides an overview of the module a description of the hardware a glossary of unique terms and a table of phys...

Page 14: ... index to find specific information after the module is operating 1 Read and perform all steps in Section 3 2 Thoroughly read Section 4 before applying power to the module 3 Refer to Section 5 if a problem occurs This section will help to diagnose and correct a problem 4 Refer to Section 6 for scheduled maintenance require ments 5 Go to Section 7 to find instructions on how to replace the module 6...

Page 15: ...such a setup Controlway High speed redundant peer to peer communication link Used to transfer informa tion between intelligent modules within a process control unit Dipswitch A dual in line package that contains switches EWS Engineering work station Executive Block Fixed function block that determines overall module operating characteristics Function Block The occurrence of a function code at a bl...

Page 16: ...485 and one RS 232 C port all of which link signals at a rate of up to 19 2 kbaud Station Support Sixty four 40 kbaud serial stations IISAC01 or eight 5 kbaud serial stations NDCS03 or NDIS01 Redundant Communication Link Rate and Type 1 Mbaud serial link Electromagnetic Radio Frequency Interference Values not available at this time Keep cabinet doors closed Do not use communication equipment any c...

Page 17: ...nstructions and function code library of the microprocessor reside in read only memory ROM Since the microprocessor is responsible for overall module operation it communicates with all the functional blocks The microprocessor also constantly triggers the machine fault timer MFT circuit If the microprocessor or module software fails and the MFT circuit is not reset the MFT Figure 2 1 IMMFP12 Module...

Page 18: ...ns The ROM memory holds the operating system instructions for the microprocessor The RAM memory provides temporary storage and a copy of the module configuration The NVRAM memory holds the module configuration control strat egy designed with function codes The ability to retain infor mation when power is lost makes this type of memory unique Back up batteries in the NVRAM device that keep the memo...

Page 19: ...isolates these communication channels This optical isolation eliminates the need to tie chassis ground to system common and alleviates the potential of damage from ground currents One channel can also be used as a RS 485 connection DMA SECTION The microprocessor sets this section for direct memory access or DMA The DMA section allows data being received or trans mitted over the various communicati...

Page 20: ...y process interruption provided there is no excessive checkpoint overrun caused by the function block configuration NOTE Firmware revision levels must be the same in the primary and secondary MFP modules If the firmware revision level is differ ent and a failover occurs the redundant MFP module may operate erratically STATION LINK The station link controls the serial communication between the MFP ...

Page 21: ...t that uses 30 VDC and limits communication to the module bus SPECIAL HANDLING Observe these steps when handling electronic circuitry NOTE Always use Elsag Bailey field static kit part number 1948385 1 consisting of two wrist straps ground cord assembly alligator clip and static dissipating work surface when working with the modules The kit is designed to connect the technician and the static diss...

Page 22: ...ty free from temperature and moisture extremes SETUP AND PHYSICAL INSTALLATION This section explains how to configure and install the MFP module After installing the MFP module a function block con figuration must be created to define the functions the module will perform This configuration can be created in the module itself or can be created using a configuration tool e g CAD TXT EWS and then do...

Page 23: ...tch pole Table 3 2 shows some sample dipswitch settings For quick reference record dipswitch settings in the user setting portion of the table NOTE Module addresses of redundant MFP modules must be iden tical All modules within a process control unit must be set to com municate on either the Controlway or module bus Figure 3 1 IMMFP12 Module Layout P3 P2 P1 T01604A 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 ...

Page 24: ...unication modules are used Table 3 2 Example IMMFP12 Module Address Settings Address Example Dipswitch Position Binary Value 4 16 5 8 6 4 7 2 8 1 7 0 0 1 1 1 15 0 1 1 1 1 User Setting NOTE 0 CLOSED or ON 1 OPEN or OFF Table 3 1 IMMFP12 Dipswitch SW3 Settings Pole Setting Function User Setting Table 3 3 IMMFP12 Dipswitch SW4 Normal Operation Settings Pole Setting Function User Setting 1 0 Disable s...

Page 25: ...ED for normal operation 8 0 Primary MFP module 1 Redundant MFP module NOTES 0 CLOSED or ON 1 OPEN or OFF shaded areas designate mandatory pole settings 1 Disabling the checksum routine is sometimes done by development personnel and should never be done for normal operation The check sum routine provides additional module integrity and should be active whenever the module is controlling a process 2...

Page 26: ...Set poles two through eight in accordance with Table 3 3 9 Insert the module into its assigned slot The module will enter configure mode Jumpers J1 through J5 There are five jumpers on the MFP circuit board Refer to Fig ure 3 1 for jumper locations Jumpers J1 through J4 direct signals to the termination unit or module These jumpers are factory set with pin one and pin two connected together Do not...

Page 27: ...ING UNIT Preparing the module mounting unit consists of identifying the proper slots installing the required dipshunts and verifying the Controlway or module bus cable is installed Dipshunts Verify that 24 pin dipshunts are in place between all module slots on the I O expander bus associated with one MFP mod ule One dipshunt goes between each module slot to maintain continuity Remove any dipshunts...

Page 28: ...cable link Controlways in separate cabinets INSTALLING THE TERMINATION UNIT OR MODULE Refer to the NTMP01 termination unit product instruction or the NIMP01 and NIMP02 termination module product instruc tion for information about how to install and connect commu nication and power wiring to these termination devices The following is a general introduction to termination unit or mod ule installatio...

Page 29: ...he termination mount ing unit until it seats in the termination module connector INSTALLING THE MODULE To determine if the module mounting unit uses 30 VDC 1 Locate the 30 VDC faston It is the second faston from the top when viewing the module mounting unit from the rear 2 Check for 30 VDC with respect to system common at the 30 VDC faston 3 If 30 VDC is present set jumper J5 and dipswitch SW3 to ...

Page 30: ...edge of the module is firmly seated in the backplane connectors NOTE If installing the MFP module under power verify the status LED illuminates red momentarily and then illuminates green If these events do not occur refer to Section 5 for corrective action 3 Turn the two latching screws 1 2 turn to lock the module in place The module is locked in place when the open end of the slots on the latchin...

Page 31: ...t panel LEDs will illuminate red 2 The status LED will change from red to green 3 LEDs 1 through 6 will turn off During start up of secondary modules the front panel LEDs will go through the following sequence 1 All front panel LEDs will illuminate red 2 The status LED will change from red to green 3 All LEDs will turn off 4 LED 7 will illuminate red and then turn off 5 LED 8 will illuminate red I...

Page 32: ...equence corresponds to an error code Refer to Table 5 1 to interpret the error code Please note that LEDs one through eight illuminate during module start up This is normal operation and means that the module is not yet on line Red Green Status LED The status LED is a two color red and green LED It shows the MFP module operating condition There are four possible oper ating conditions Off No power ...

Page 33: ...ondary MFP modules If the firmware revision levels are different and a failover occurs the redundant MFP module may operate erratically The stop reset switch is a two function switch It stops the module in an orderly manner thereby preventing glitches on the bus It also resets the MFP module This switch is accessi ble through the opening on the faceplate Refer to Figure 4 1 for the exact location ...

Page 34: ...e Applications Manual This contains all of the information needed to design a control strategy The second docu ment is the instruction manual for the particular configuration tool e g CAD TXT EWS being used This instruction manual explains the steps required to download control strategies into the MFP mod ule memory Execute Mode The execute mode is the normal mode of operation In this mode the MFP...

Page 35: ... 0 1 Configuration error undefined block is referenced Check the configuration for any faulty block references and correct any found Execute the configuration after making the corrections 06 0 0 0 0 0 1 1 0 Configuration error data type mismatch Check the configuration for any com mand referencing an invalid data type Execute the configuration after making the corrections 08 0 0 0 0 1 0 0 0 Trip b...

Page 36: ... Check correct and rerun the C pro gram 21 0 0 1 0 0 0 0 1 File system error 22 0 0 1 0 0 0 1 0 Invoke C error 23 0 0 1 0 0 0 1 1 User write violation 24 0 0 1 0 0 1 0 0 C program stack overflow 28 0 0 1 0 1 0 0 0 User defined function UDF block number reference invalid Check the configuration for reference to invalid function block Fix the block reference 29 0 0 1 0 1 0 0 1 UDF function block can...

Page 37: ...is table Table 5 2 Other IMMFP12 Module LED Conditions LED Condition Corrective Action Status OFF Check power Check module seating or try another module mounting unit slot If power and seating are okay remove the MFP module and replace with identi cally configured module RED Press stop reset switch If LED remains red remove the MFP module and replace with identically configured MFP module GREEN No...

Page 38: ...R DO TM TU JUM PER SETTINGS M ATCH APPLICATION IS TU TM C ABLE INSTALLED AND CONNECTED TO MFP P3 RS 232 C LINE ERRORS ON MFP LEDS CODE 15 CONTACT BAILEY TECHNICAL SUPPORT DONE T01692A INSTALL TU TM CABLE RS 232 CABLE W ITH NO CROSSOVERS CO NNECT TU P5 OR P6 TO COM PUTER REPLACE C ABLE W ITH CABLE HAVING STRAIGHT PIN TO PIN CONNECTION BETW EEN DB 25 CONNECTORS SET JUMPERS FOR APPLICATION REPLACE C ...

Page 39: ...R SYSTEM REFER TO APPLICABLE INSTRUCTIO NS STATUS LED RED ERRO R CODE DISPLAYED REM OVE M ACHINE FAULT TIM ER JUMPER FROM BRC M ODULE STATUS LED RED DO NE START NO NO NO NO NO NO NO NO NO YES YES YES YES YES YES YES YES YES STATUS LED OFF POW ER ON STATUS LED OR ANG E STATUS LED GR EEN REPLACE BRC M ODULE REPLACE BRC M ODULE RESET BRC M ODULE Table 5 3 IMMFP12 Connector P1 Pin Assignments Pin Sign...

Page 40: ... IMMFP12 Connector P2 Pin Assignments Pin Signal Pin Signal 1 Data Bit 1 2 Data Bit 0 3 Data Bit 3 4 Data Bit 2 5 Data Bit 5 6 Data Bit 4 7 Data Bit 7 8 Data Bit 6 9 Bus Clock 10 Synchronization 11 Reserved 12 Reserved NOTE All data bits are true low Table 5 5 IMMFP12 Connector P3 Pin Assignments Pin Signal Pin Signal 1 DCS A 16 DCS A 2 DCS B 17 DCS B 3 Redundancy Transmit 18 Redundancy Transmit 4...

Page 41: ...ostic test to be executed and how it will be executed Figure 5 3 defines the function of each position of dipswitches SW3 and SW4 Pole one of dipswitch SW4 selects the LED display mode The pass fail display mode uses LEDs one through eight to display a combination of incrementing pass and fail counters LEDs one through four indicate the number of passes successfully completed and LEDs five through...

Page 42: ...D O FF ENAB LED O FF PASS FAIL D ISP LAY O N TEST N UM BER DISPLAY T 01 69 9A UN USE D BUS M O DE O FF M O DU LE BUS O N C ON TRO LWAY DIAG NO STIC MO D E O FF EN AB LED O N D ISAB LED DIP SW ITC H SW 4 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 Table 5 8 Diagnostic Tests Test Name Test ID Description Switches and LEDs 00 Byte value of all dipswitches are exclusive OR d together Results are displayed on LEDs...

Page 43: ... to the I O expander bus to initiate an interrupt SAC DCS Link 13 23 Two MFP modules transmit and receive messages from each other over TU TM redundancy link Primary module test is 13 Backup module test is 23 Redundancy Link 14 24 Two MFP modules transmit and receive messages from each other over TU TM or NKMP03 redundancy link Primary mod ule test is 14 Backup module test is 24 Unused 15 1F Group...

Page 44: ...pswitch S4 pole one closed the status LED turns red for approximately one second after the test status is displayed For group tests diagnostic tests 10 hex and 20 hex each test is run in numerical order On a failure the test number that failed is displayed when the test number display mode is selected A failure of a test within the group terminates the group test at that point All tests after the ...

Page 45: ...rt Field Value Description Byte 1 ES Error summary 0 good 1 errors 1 MODE Module mode 00 configuration 01 error 11 execute 1 MODULE TYPE Module type code 15 enhanced status Byte 2 FTX First time in execute 0 no 1 yes 1 BAC Backup MFP status 0 good 1 bad 1 RIO Summary remote I O status 0 good 1 bad 1 LIO Summary local I O status 0 good 1 bad 1 CFG On line configuration changes being made 0 no 1 yes...

Page 46: ...FP module has failed and the redundant MFP module configuration is not current 10 The primary MFP module has failed and the SRAM data in the redundant MFP module is not current Byte 6 Extended module type 24 IMMFP01 IMMFP12 IMMFP03 Byte 7 CWA Controlway bus A 80 failure CWB Controlway bus B 40 failure Byte 14 Nomenclature 01 IMMFP01 02 IMMFP12 03 IMMFP03 Byte 15 Revision letter ASCII letter Byte 1...

Page 47: ...gineers that know the proper use of test equip ment Maintenance personnel should be familiar with the IMMFP12 Multi Function Processor Module MFP have experience working with process control systems and know what precautions to take when working on live AC systems PREVENTIVE MAINTENANCE SCHEDULE Table 6 1 is the preventive maintenance schedule for the MFP module The table lists the preventive main...

Page 48: ... board cleaning and wash ing cleaning edge connectors and circuit board laminate between edge connectors Use the procedures that meet the needs of each circuit board Remove all dust dirt oil corrosion or any other contaminant from the circuit board Do all cleaning and handling of the printed circuit boards at static safe work stations Observe the steps listed under SPE CIAL HANDLING in Section 3 w...

Page 49: ...int free cloth with the solvent mixture 3 Work the cloth back and forth parallel to the edge connec tor contacts 4 Repeat with a clean cloth that is soaked with the solvent mixture 5 Dry the edge connector contact area by wiping with a clean lint free cloth To clean tarnished or deeply stained edge connector contacts 1 Use an Eberhard Faber 400A pink pearl eraser or equiva lent to remove tarnish o...

Page 50: ... the connection is tight the tightening action will verify that it is secure There must not be any motion done to loosen the connection NOTE Power to the cabinet must be off while performing this pre ventive maintenance task Check and verify that all cable connections are secure ...

Page 51: ...dule from a redundant configuration An operational primary MFP module must halt operation before control passes to the secondary MFP module 1 Turn the two latching screws 1 2 turn either way to release them 2 Grasp the screws and pull the module out 3 Set dipswitches SW3 and SW4 and jumper J5 on the replacement MFP module to match the settings of the removed MFP module 4 Hold the MFP module by the...

Page 52: ...arts without commercial descriptions from the nearest Bailey Controls Company sales office TRAINING Bailey Controls Company has a modern training facility avail able for training your personnel On site training is also avail able Contact a Bailey Controls Company sales office for specific information and scheduling TECHNICAL DOCUMENTATION Additional copies of this manual or other Bailey Controls C...

Page 53: ...dule bus address NOTE 0 CLOSED or ON 1 OPEN or OFF 1 Address zero and one reserved whenever communication modules are used Table A 2 IMMFP12 Dipswitch SW4 Settings Pole Setting Function 1 0 Disable special operations 1 Enable special operations Refer to SPECIAL HAN DLING in Section 3 for explanation 2 0 Disable on line configuration 1 Enable on line configuration 3 0 Perform NVRAM checksum routine...

Page 54: ...in early Network 90 systems that supply 30 VDC Communication is restricted to module bus in this position 2 3 Allows communication over the Controlway or module bus Table A 4 IMMFP12 Module Error Codes Code LED 8 7 6 5 4 3 2 1 Condition 01 0 0 0 0 0 0 0 1 NVRAM memory checksum error 02 0 0 0 0 0 0 1 0 Analog input calibration error 03 0 0 0 0 0 0 1 1 I O module status bad 05 0 0 0 0 0 1 0 1 Config...

Page 55: ... type 2D 0 0 1 0 1 1 0 1 Missing UDF auxiliary 2E 0 0 1 0 1 1 1 0 UDF compiler and firmware incom patible 2F 0 0 1 0 1 1 1 1 BASIC program error 30 0 0 1 1 0 0 0 0 Primary module active during failover attempt 31 0 0 1 1 0 0 0 1 Memory or CPU fault 32 0 0 1 1 0 0 1 0 Address or bus error 33 0 0 1 1 0 0 1 1 Illegal instruction 34 0 0 1 1 0 1 0 0 Internal error trace privilege vio lation 35 0 0 1 1 ...

Page 56: ...No power improper module seating or defective module RED Module not properly seated or module defective GREEN None normal condition 7 8 OFF No power improper module seating or defective module RED None indicates primary module 8 OFF No power improper module seating or defective module RED None indicates backup module in redundant con figuration ...

Page 57: ...configuration in the backup MFP module it uses the current values of all process outputs in the primary MFP module This feature permits bumpless transfer of control to the new configuration SETUP Redundant MFP modules must have two consecutive module bus or Controlway addresses n and n 1 where n is the pri mary address n 1 is the backup Configure both modules of the redundant pair with the same mo...

Page 58: ...us condition arises for the given step of the on line configuration cycle The Modify Mode menu of the CAD TEXT software package contains the problem report option Do not reset a primary MFP module before the LEDs or module status byte of the backup MFP module indicates that it is avail able Resetting the primary MFP module before verifying the backup module is available could result in unpredictab...

Page 59: ...it is in configure mode NOTE When configuring the backup MFP module the following rules are strictly enforced by the module Blocks can only be added in the block space at segment end A block existing in the primary MFP module cannot be deleted A specification change cannot be made to a block already existing in the pri mary MFP module if that change will affect the module RAM utilization factor ch...

Page 60: ...endent The status indicated in Steps 6 7 and 8 might not be seen depending on the actual step transition times The important status to wait for is indicated by Step 9 After the checkpoint data is updated the backup MFP module is ready to take over the duties of the primary MFP module n 01xx0x0x n 1 11xx1x0x 8 The backup MFP module requests the primary MFP module to shut down and assume the role of...

Page 61: ...URATIO N IS COPIED TO THE BACKUP RESET NO CHANG E EXT EXT CFG CFG CFG INITIALIZE EEROM Table B 3 Primary Cycle Primary Backup Procedure n 01xx0x0x n 1 10xx1x0x 1 The primary MFP module is actively controlling the process This represents the same juncture as Step 5 of the backup cycle n 1 01xx0x0x n 11xx1x0x 2 When the shutdown request is received from the backup MFP module Step 8 of the backup cyc...

Page 62: ... data is complete the primary MFP module is now serving as the backup MFP module and is ready to take over the control process with the updated configuration The primary cycle is complete This represents the same juncture as Step 10 of the backup cycle Table B 3 Primary Cycle continued Primary Backup Procedure Figure B 2 Primary MFP Module Operating Cycle SHUTDOWN REQUESTED COPY THE PRIMARY S CONF...

Page 63: ...igurations for jumpers J14 through J17 Figure C 7 shows the NTMP01 connector assignments and jumper locations Figure C 8 shows the cable connections for redun dant MFP modules Figure C 9 shows the cable connections for a single MFP module Jumpers J11 and J12 are storage posts for extra jumpers Jumper J13 is normally set with pins one and two connected This connects the cable shielding pin of conne...

Page 64: ...n for NTMP01 Termination Unit Figure C 3 NTMP01 Nonhandshake Jumper Configuration T01356A J1 AND J2 1 11 3 9 5 7 4 10 6 8 2 12 RXD DB25 3 DB25 2 DB25 4 DB25 5 TXD RTS CTS TXD A RXD A RTS A CTS A T01357A J1 AND J2 1 11 3 9 5 7 4 10 6 8 2 12 RXD DB25 3 DB25 2 DB25 4 DB25 5 TXD RTS CTS TXD A RXD A RTS A CTS A ...

Page 65: ...figuration J1 AND J2 TXD A RXD RXD A TXD RTS A RTS CTS A CTS DB25 3 DB25 2 DB25 4 DB25 5 T01695A 5 1 3 4 2 7 6 8 12 10 9 11 12 V J6 AND J8 DSR DB25 6 DB25 8 DB25 20 DB25 1 DB25 7 NOTE JUM PERS J3 J8 J9 AND J10 RELATE TO THE P6 CONNECTOR JUM PERS J4 J5 J6 AND J7 RELATE TO THE P5 CONNECTOR T01693A DCD DTR PROT GND GND J5 AND J9 J7 AND J10 J4 AND J3 1 1 1 1 2 2 2 2 ...

Page 66: ...DIGIN 1 DIGIN 1 P8 P8 26 26 25 25 34 34 33 33 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 2 P8 P8 P8 P8 P8 P8 P1 P1 P1 P1 P1 P1 P1 P1 J15 J15 J16 J16 J17 J17 DIGITAL I O T01361A STATION COM B STATION COM A BR C 24 V COM RS 485 PORT FUSE F1 CHASSIS GROUND BR C ACTIVE LED TERM INAL PORT PR INTER PORT BR C ACTIVE LED NTMP01 P2 J16 J17 E2 P4 P7 P3 E1 E3 J14 J15 J18 P1 CR2 CR1 J2 P5 S...

Page 67: ...T BE USED AT THE SAM E TIM E TO NTCS04 CABLE REQUIRED ON LY IF STATION S ARE USED P3 P2 P1 P3 P2 IM M FP 2 REDUNDANT IM M FP 2S W ITH OR W ITHO UT STATIONS NDC S03 IISAC 01 AND O R NDIS01 AND WITH RS 232 C PO RTS IM M FP 2 P1 NKTU01 NKTU11 NKSE01 NKSE11 P1 P2 NTM P01 P5 P6 P8 P7 P4 P3 NKSE01 NKSE11 RS 232 C PORTS RS 485 PORT T01832A NOTE P5 AND P7 CANNOT BE USED AT THE SAM E TIM E TO NTCS04 CABLE ...

Page 68: ...ows the jumper for jumpers J5 through J10 Figure D 6 shows the jumper configurations for jumpers J14 through J17 Figure D 7 shows the NIMP01 connector and jumper locations Figure D 8 shows the cable connections for redundant MFP modules Figure D 9 shows the cable connections for a single MFP module Jumpers J11 and J12 are storage posts for extra jumpers Jumper J13 is normally set with pins one and...

Page 69: ...n for NIMP01 Termination Module Figure D 2 DCE Jumper Configuration for NIMP01 Termination Module J1 AND J2 TXD A RXD RXD A TXD RTS A RTS CTS A CTS DB9 2 DB9 3 DB9 7 DB9 8 T01694A 5 1 3 4 2 7 6 8 12 10 9 11 T01363A J1 AND J2 1 11 3 9 5 7 4 10 6 8 2 12 RXD DB9 2 DB9 3 DB9 7 DB9 8 TXD RTS CTS TXD A RXD A RTS A CTS A ...

Page 70: ...2 1 11 3 9 5 7 4 10 6 8 2 12 RXD DB9 2 DB9 3 DB9 7 DB9 8 TXD RTS CTS TXD A RXD A RTS A CTS A T01365A J1 AND J2 1 11 3 9 5 7 4 10 6 8 2 12 RXD DB9 2 DB9 3 DB9 7 DB9 8 TXD RTS CTS TXD A RXD A RTS A CTS A 12 V J19 AND J20 CTS DB 9 8 DB 9 6 DB 9 1 DB 9 4 DB 9 5 NOTE JU M PERS J20 J8 J9 AN D J10 RELATE TO THE P 6 CO N NEC TO R JU M PER S J19 J6 J5 AN D J7 RE LATE TO THE P 5 C ON NECTO R T01696A DS R DC...

Page 71: ...26 26 25 25 34 34 33 33 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 4 4 1 1 2 2 P8 P8 P8 P8 P8 P8 P1 P1 P1 P1 P1 P1 P1 P1 J15 J15 J16 J16 J17 J17 DIGITAL I O T01 368A CHASSIS GROUND SYSTEM COMMON RS 485 PORT LINK B LINK A DIGITAL INPUT SERIAL LINK FOR STATIONS IF REQUIRED P2 FUSE F1 NIMP02 REDUNDANCY CABLES ATTACH HERE P11 P1 P7 J12 J16 J17 J14 J15 J19 J6 J5 J7 J20 J8 J9 J10 J13 J18 P5 J2 ...

Page 72: ...R STATIONS IF REQUIRED TO NICS01 SERIAL LINK FO R STATIONS IF REQUIRED NOTE P5 AND P7 CANNOT BE USED AT THE SAM E TIME RS 485 PO RT RS 485 PO RTS LINK B LINK A LINK B LINK A T01833A REDUNDANT IM M FP 2S W ITH OR W ITHO U STATIONS NDC S03 IISAC 01 AND OR NDIS01 AND WITH RS 232 C PORTS IM M FP 2 P3 P1 P3 P2 NKTU02 NKTU12 NIMP01 P2 P11 P1 P7 P6 P5 P4 RS 232 C PORTS SERIAL LINK FO R STATIONS IF REQUIR...

Page 73: ...positions 5 8 Test results 5 9 Tests 5 8 Dipshunts 3 7 Dipswitches IMDSM05 S3 5 7 S4 5 7 S5 5 7 IMMFP12 SW3 3 3 5 7 A 1 SW4 3 4 5 8 A 1 Documentation 8 1 E Error codes 5 1 A 2 Error mode 4 4 Example applications 1 2 C 5 D 5 Execute mode 4 4 F Faceplate 1 2 4 2 Function blocks 1 1 4 4 Function codes 1 1 4 4 G Glossary 1 5 H Hardware configuration 3 2 A 1 Hardware description 1 1 I I O expander bus ...

Page 74: ...t configuration C 1 NTMP01 termination unit layout C 4 O On line configuration B 1 P Parts ordering information 8 1 Q Quick reference information A 1 R Redundancy 2 4 References 1 4 RS 232 C 1 6 5 8 C 5 D 5 RS 485 1 6 C 5 D 5 S Serial port troubleshooting 5 4 Software configuration 4 4 Spare parts list 8 1 Special handling precautions 3 1 Special operations 3 5 Special terms 1 5 Specifications 1 6...

Page 75: ...6 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 39 10 6582 941 GERMANY Graefstrasse 97 D 60487 Frankfurt Main Germany Telephone 49 69 799 0 Telefax 49 69 799 2406 Form WBPEEUI230019A0 Litho in U S A 897 Copyright 1997 by Elsag Bailey Process Automat...

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