Bailey infi 90 40 Series Hardware Manual Download Page 39

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INSTALLATION

WIRING CONNECTIONS AND CABLING

3 - 14

WBPEEUI220754A0

1949212A1

Twisted pair
ethernet signal

10-Base T connector on
ethernet media converter

10-Base T (#) port on CPU

6639266A1

Mouse signal

P10 on keyboard interface
board

Keyboard/mouse port on CPU through
adapter

6634512A26N4

Internal I/O

P3 on IIMCL01

P3 on IIMLM01

6634512A26N4

Internal I/O

P4 on IIMCP01/02

P4 on IIMLM01

6634512A26N72

I/O
distribution

P5 on IIMKM02A

P1 on keyboard interface board

6634512A26N72

I/O
distribution

P6 on IIMKM02A

Rear terminal block on power entry
panel

6638713A1

Peripheral power P2 on keyboard interface

board

P3 on DC distribution board on main
power supply

6638713A2

Power

P1 on annunciator display
panel board (ADP02)

P4 on DC distribution board

6638719A1

Reset cable

Reset switch on power
entry panel

P4 on IIMKM02A

6638720A4

Lower
monitor bright

Bezel brightness
and contrast
Degaussing switch on
power entry panel

9-pin connector on rear of monitor

6638720A5

Upper
monitor bright

Bezel brightness and
contrast
Degaussing switch on
power entry panel

9-pin connector on rear of monitor

6638849A1

Annunciator dis-
play panel signal

P7 on IIMKM02A

P8 on keyboard interface board
P2 on ADP panel

6640113A4

PFI sense

P3 on power supply

P3 on IIMKM02A

6640368A1

DC Power

P5 on DC distribution board P5 on backplane

6640368A1

DC Power

P6 on DC distribution board P6 on backplane

6640369A1

DC Power

P2 on power supply

Terminal strip on DC distribution board

6640371A1

AC power

J1 on power entry panel

P1 on power supply

6640640A1

DC Power

P7 on DC
distribution board

Cable P2 to fan on card cage
Cable P3 to fan on back door

6640640A3

DC Power

P8 on DC
distribution board

IIOIS42X1 (lower monitor)
Cable P2 to fan on lower monitor
Cable P3 to fan on lower monitor
Cable P4 to fan on lower monitor

IIOIS42X2 (upper monitor)
Cable P2 to fan on upper monitor
Cable P3 to fan on upper monitor
Cable P4 not used

Table 3-2. IIOIS42 Console Cable Connections

(continued)

Figure

3-10

Cable No.

Cable

Number

Cable Name

Connect From

Connect To

Summary of Contents for infi 90 40 Series

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group IIOIS42 Operator Interface Station 40 Series Hardware Manual ...

Page 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Page 3: ...N system to familiarize the reader It then explains the operations that can be performed after config uring the console Configuration Gives the procedures to configure the console as a system for proper operation with its peripher als and the INFI 90 OPEN system It also explains each function of the console and gives configuration procedures and requirements This instruction can be used as a guide...

Page 4: ...l 6 1 through 6 30 Original 7 1 through 7 3 Original A 1 through A 9 Original B 1 through B 3 Original Index 1 through Index 3 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A changed figure is indica...

Page 5: ...shing solvent as it is blown off the printed circuit board p 5 3 The monitor will slide out the rear of the cabinet by itself when the mounting bolts are removed The monitor weighs approximately 27 kilograms 60 pounds and can cause bodily injury if it is allowed to slide out by itself Support the monitor before removing the rear two bolts p 6 26 SPECIFIC CAUTIONS Make sure that all voltage labels ...

Page 6: ... éviter tout contact avec des composants sous tension durant l entretien AVERTISSEMENTS D ORDRE SPÉCIFIQUE Assurez vous que tous les couvercles sont installés et toutes les portes fermées avant de faire fonctionner la console L exposition à des connexions électriques presénte un risque de blessure ou d électrocution fatale p 3 2 Cette armoire comporte des connexions c a et c c dénudées Ces connexi...

Page 7: ...inci pal de la console est étient avant de modifier les réglages de ten sion de service afin d éviter d endommager l équipment p 3 22 6 29 Coupez l alimentation des périphériques et de la console avant d installer ou de retirer des périphériques sinon l équipment risque de subir des dommages p 3 22 3 34 6 29 Avant de mettre le dérouleur de bande sous tension branchez le câble du dérouleur et vérif...

Page 8: ...ET INSTALLATION 3 7 AC POWER WIRING GUIDELINES 3 8 AC OUTLETS 3 9 WIRING CONNECTIONS AND CABLING 3 10 OPERATOR INTERFACE DEVICES 3 15 Operator Keyboard 3 15 IIAKB04 Engineering Keyboard 3 16 IIATB02 Trackball and IIAMS03 Mouse 3 17 IIADP01 Annunciator Display Panel 3 17 IIADP02 Annunciator Display Panel 3 17 Touch Screen 3 19 Controller Card Installation 3 19 Touch Screen Installation 3 20 Calibra...

Page 9: ... PROCEDURES 5 3 Checking Connections 5 3 Cleaning the Monitor 5 3 Cleaning the Operator Keyboard 5 4 Cleaning the Engineering Keyboard 5 4 Cleaning the Printed Circuit Boards 5 4 General Cleaning and Washing 5 4 Cleaning Edge Connector 5 5 Cleaning Female Edge Connectors 5 5 Cleaning the Floppy Disk Drive Head 5 5 Cleaning the DAT Tape Drive Head 5 6 Checking Power Supply Outputs 5 6 Checking and ...

Page 10: ...1 IIADP01 02 Removal 6 21 Keyboard Interface Assembly 6 22 Floppy Disk Drives 6 24 Color Monitor 6 24 CPU REMOVAL 6 27 IIOIS42 Console and Driver Cabinet 6 27 CPU Installation 6 28 PERIPHERALS 6 29 DATA STORAGE DEVICES 6 29 IIDOP05A OPTICAL DISK 6 30 SECTION 7 SUPPORT SERVICES 7 1 INTRODUCTION 7 1 REPLACEMENT PARTS AND ORDERING INSTRUCTIONS 7 1 TRAINING 7 1 TECHNICAL DOCUMENTATION 7 1 SPARE PARTS ...

Page 11: ...1 CD ROM Drive Switch Settings 3 38 3 23 CD ROM Drive Installation 3 38 3 24 10 Base T to Thinwire Adapter 3 40 3 25 Standard Ethernet Thinwire for Isolated Network Console 3 41 3 26 Standard Thinwire to Plant Wide Thickwire Network 3 41 3 27 Alternative Thinwire Connection to Plant Wide Thickwire Network 3 42 3 28 Alternative Ethernet Thickwire Configuration 3 42 3 29 Alternative Console Thickwir...

Page 12: ...uration B 3 List of Tables No Title Page 1 1 IIOIS42 Models 1 2 1 2 Glossary of Terms and Abbreviations 1 5 1 3 Reference Documents 1 5 1 4 Hardware Nomenclature 1 6 1 5 OIS42 Console Specifications 1 7 3 1 Wiring Color Codes 3 11 3 2 IIOIS42 Console Cable Connections 3 13 3 3 IIADP01 Board Connections for Multiple ADPs 3 19 3 4 Touch Screen Nomenclature 3 19 3 5 SCSI Bus Hardware Addresses 3 22 3...

Page 13: ...ge Modules 6 3 6 5 IIMLM01 Loop Module Configuration 6 9 6 6 IIMCP01 Communication Processor Configuration 6 10 6 7 IIMCP02 Factory Default Jumper Settings 6 12 6 8 IIMCP02 Communications Processor Configuration 6 13 6 9 DC Distribution Board Socket Connections 6 15 6 10 DC Distribution Board Pin Outs 6 15 7 1 Recommended Spare Parts 7 2 ...

Page 14: ...ing and servicing the operator interface station OIS INTENDED USER System engineers and technicians with a background in pro cess control systems should read this instruction thoroughly before installing and using the system Do not put the console into operation until you read and thoroughly understand this instruction This instruction is a reference for installers with installation and maintenanc...

Page 15: ...onsole cabinet has front and rear swing out doors with individual locks The front door has slotted openings for the air intake to cool the inside of the cabinet The console cabinet has a stabilizer which must be fastened to the front of the Table 1 1 IIOIS42 Models Model Description IIOIS42X1 Console with lower monitor IIOIS42X2 Console with upper monitor IIOIS42X3 Console with upper and lower mon...

Page 16: ...et has two sets of OIS electronics the second set of hardware is located in the bottom of the driver cabinet The driver cabinet contains the power entry panel with power supply CPU and multibus card cage There is no annunciator display panel or keyboard interface panel in the driver cabinet Figure 1 2 Driver Cabinet Front View IIOIS42XD CPUs MULTIBUS CARD CAGE MULTIBUS CARD CAGE POWER ENTRY PANEL ...

Page 17: ...mation on software faults Maintenance Contains a schedule and procedures for maintenance Component Description and Replacement Describes how to replace hardware and the printed circuit boards in the multibus card rack Support Services Includes a spare parts list and ordering instructions Quick Reference Information Contains jumper switch and fuse locations for quick reference Redundant Ethernet Ne...

Page 18: ...I NET Advanced data communication highway MFP Multi function processor module A multiple loop controller with data acquisition and information processing capabilities OIS Operator interface station Integrated operator console with data acquisition and reporting capabilities providing a digital access into the process for flexible control and monitoring PEP Power entry panel PFI Power fail interrup...

Page 19: ...erator interface station integrated unit with cabinet mount lower monitor and optional keyboard IIOIS42X2 Operator interface station integrated unit with monitor upper with tilt swivel base and keyboard IIOIS42X3 Operator interface station integrated unit with dual moni tors one cabinet mount and one tilt swivel base mount and keyboard IIOIS42XA Driver cabinet style operator interface station with...

Page 20: ...onitors The DECstation 3000 model 300X AXP outputs eight win dows The windows can be sent to a main console and any number of auxil iary consoles Optical disk 1 2 Gbytes 600 Mbytes per side or 594 Mbytes 297 Mbytes per side Digital audio tape magnetic 2 Gbytes Model Voltage Typical Amps Maximum Amps Typical Watts Maximum Watts IIOIS42X1 120 2 84 3 69 258 335 240 1 53 1 99 258 335 IIOIS42X2 120 2 8...

Page 21: ...elative humidity Altitude Operating 10 to 40 C 50 to 104 F Storage 20 to 60 C 4 to 140 F Operating 20 to 80 noncondensing Recommended minimum 40 Storage 10 to 90 noncondensing 0 3 to 2 4 km 0 2 to 1 5 mi Cooling requirements Heat dissipation Dimensions Table 1 5 OIS42 Console Specifications continued Property Characteristic Value Alarm Relays Rating Contact Voltage 24 VDC Contact Current 0 25 A Co...

Page 22: ... meters 6 56 feet of a cabinet Certification pending CSA certified for use in an ordinary nonhazardous controlled environment SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Table 1 5 OIS42 Console Specifications continued Property Characteristic Value Model Weight kg lbs IIOIS42X1 178 390 IIOIS42X2 206 450 IIOIS42X3 240 525 IIOIS42XA 247 544 IIOIS42XD 274 604 ...

Page 23: ...mbols allowing data to be condensed in each display Any graphic element can be mixed with any symbol on any display such as schematics faceplates trends and alarm summaries For OIS operating procedures refer to the Operation instruction Table 1 3 Figure 2 1 is a block diagram of the communication process Figure 2 1 Communication Levels IIOIC251 IIOIC252 IIOIC253 IIOIC254 IIOIC255 IIOIC421 IIOIC422...

Page 24: ...sole access to sys tem process data and communication data by interfacing it to an INFI NET or Plant Loop system Three cards in the multi bus card cage make up the interface unit They are the IIMCL01 Multibus Communication Loop Termination Module Figure 2 2 Block Diagram MOUSE TRACKBALL KEYBOARD INTERFACE PANEL IIMKM02A KEYBOARD MODULE MOUSE TRACKBALL TERMINAL SERVER IIMCP01 PROCESSOR MODULE IIMLM...

Page 25: ...e connects the MKM or MRM module to the keyboard connector on the CPU The MRM module is located in slot four when the MCL module is in slot one The CPU in the OIS console may control up to two monitors on the OIS console A monitor cable plugs into the RGB connec tors on the back of the monitor The CPU also allows commu nications with the printers on the ethernet network cable The OIS has a 3 5 inc...

Page 26: ... with static sensitive devices The kit is designed to connect the techni cian and the static dissipating work surface to the same ground point to prevent damage to the static sensitive devices by electro static discharge Use the static grounding wrist strap when installing and removing modules Static discharge may damage static sensi tive devices on modules in the cabinet Use grounded equip ment a...

Page 27: ...led the shipment 4 Use the original packing material or container to store the console 5 Store the console in a place with clean air free of extremes of temperature and humidity Refer to Section 1 for the console specifications Do not remove or install circuit boards with power applied to the console The circuit board may be damaged Remove power to all AC wiring when removing or connecting AC wire...

Page 28: ...ews and stud fasteners are tight 4 Check the placement of modules in the multibus card cage Refer to MULTIBUS CARD CAGE in Section 6 to compare the module placement and to check the switch settings 5 Connect the Plant Loop or INFI NET communication high way either coaxial or twinaxial cable to the multibus commu nication loop module IIMCL01 The REMOTE LOCAL switch on the board selects the power so...

Page 29: ...u bleshooting information CONSOLE CABINET INSTALLATION Before the OIS console cabinet is set into place in a control room insure that the floor is level in the area where the cabi nets will be set Make sure the location can accommodate the console Figure 3 1 shows the console cabinet and anchoring dimensions Figure 3 1 OIS Console and Anchoring Dimensions TP80605A 711 2 28 00 1085 7 42 75 1568 3 6...

Page 30: ...move the top up to 6 35 millimeters 0 25 inches up down forward or back toward the cabinet to line up the table top 4 Two steel table alignment pins are shipped inside the brass bushings located on each side of each tabletop When two tabletops are lined up push the pins outward into the bushing of the table to the right of the cabinet Tighten the three bolts on each tabletop support bracket Figure...

Page 31: ...e Dimensions TP35319B IICPI01 482 6 19 00 335 3 13 20 52 8 2 08 69 3 2 73 50 8 2 00 404 1 15 91 493 8 19 44 DIMENSIONS MILLIMETERS INCHES 493 8 19 44 50 8 2 00 493 8 19 44 TP35320B 615 4 24 23 254 5 10 02 956 6 37 66 395 7 15 58 482 6 19 00 1089 7 42 90 IICPI02 DIMENSIONS MILLIMETERS INCHES 482 6 19 00 791 5 31 16 885 2 34 85 ...

Page 32: ...cabinet and is not avail able in the OIS console Before the driver cabinet is set into place ensure that the floor is level in the area where the cabinet will be set The unit must be secured to the floor before it is wired or operated The cabi net dimensions are shown in Figure 3 5 The dimensions for locating the mounting screws are shown in Figure 3 6 Figure 3 5 Driver Cabinet Dimensions ONE DOOR...

Page 33: ...e power entry panel has alarm relay outputs located on a terminal block and cable con nectors for peripheral devices Note that the alarm relay out puts are for alarm annunciation only Figure 3 6 Driver Cabinet Anchoring Dimensions NOTES 1 FOR O PTIONAL W ELD MO U NTIN G W ELD BO TTO M OF CABINET BASE TO IM BED DED STEEL FIVE PLAC ES FRO NT AND BAC K STAR TIN G AT EAC H CO RNER AND EQUALLY SPACED W...

Page 34: ...er gauge than the power wiring and must be bare green colored or green yellow colored if insulated The grounding conductor must be terminated at the system safety ground connection on the front of the power entry panel Over current protection provided for the AC distribution must be sized to allow for the inrush current required by the OIS hardware Refer to pecifications in Section 1 for peak inru...

Page 35: ...1 module location of communication loop cable connectors Peripheral devices connect to the front of the power entry panel Refer to PERIPHERALS for specific instruc tions on installing and configuring peripheral devices Figure 3 7 IIMCL01 Module Communication Loop Connections TWINAXIAL CONNECTIONS TO IIMLM01 P3 TWINAXIAL CONNECTIONS TB2 F1 REMOTE LOCAL J7 F2 P7 IN P6 OUT P5 OUT P4 IN TB1 LOOP 2 LOO...

Page 36: ...efer to Figure 3 8 for AC input terminal location for OIS42 driver cabinets Refer to Figure 3 9 for AC input terminal location for OIS42 consoles Table 3 1 Wiring Color Codes Color Function Brown AC hot inside PEP chassis only Blue AC neutral Green Yellow AC common Brown 5 VDC White Green DC common Violet 12 VDC White Violet 12 VDC Green Remote voltage sense signal wire White Remote voltage sense ...

Page 37: ...escription of the cable connections shown in Figure 3 10 Figure 3 9 Console Power Entry Panel U DEGAUSS REAR VIEW NOTICE CONNECT POWER CORD BEFORE CONNECTING SIGNAL CABLE 2 NO POWER MAIN POWER ON OFF WARNING AVERTISSEMENT 120 240V PERIPHERAL POWER UPPER CRT POWER SUPPLY LOWER CRT BLOWER AUX NOTICE CONNECT PERIPHERAL RIBBON CABLE BEFORE PLU GGING AND POWERING UNIT E1 ON ON WRISTSTRAP 1 NO 4 NO 3 NO...

Page 38: ...PERIPHERAL P4 P4 P3 POWER ENGINEERING KEYBOARD IIMLM01 LOOP MODULE OPERATOR KEYBOARD DEGAUSS L DEGAUSS U CPU KEYBOARD INTERFACE BOARD IIMKM02A KEYBOARD MODULE J3 J2 POWER SUPPLY KYBD MOUSE SCSI RS 232 R G B P1 P2 ANNUNCIATOR DISPLAY PANEL ADP DC POWER FAN P6 CONTRAST BRIGHTNESS POWER R G B MONITOR 2 BEZEL CONTRAST BRIGHTNESS TB1 P4 P5 P6 P7 TB2 LOOP 1 LOOP 1 LOOP 1 LOOP 2 LOOP 2 LOOP 2 P3 TERM STR...

Page 39: ... panel 9 pin connector on rear of monitor 17 6638720A5 Upper monitor bright Bezel brightness and contrast Degaussing switch on power entry panel 9 pin connector on rear of monitor 18 6638849A1 Annunciator dis play panel signal P7 on IIMKM02A P8 on keyboard interface board P2 on ADP panel 19 6640113A4 PFI sense P3 on power supply P3 on IIMKM02A 20 6640368A1 DC Power P5 on DC distribution board P5 o...

Page 40: ...r Floppy disk drive Y cable P3 P1 on DC distribution board 28 6641228A1 DC peripheral power Floppy disk drive controller Y cable P2 29 6641229A1 DC power Power connector on ethernet converter P2 on DC distribution board 30 6641230A1 SCSI cable SCSI peripheral port on power entry panel Floppy disk controller P7 on IIMCP02 SCSI adapter cable 1949207A5 31 Video cable RGB cable CRT video port on CPU a...

Page 41: ... K X L Y M AREA 1 AREA 9 AREA 2 AREA 10 SYSTEM STATUS SUMM COM D LINE MENU MARK RECALL ALARM SUMM GENL FCTNS MENU OUT RATIO MAN AUTO CASCADE SET CMPTR BACK FORWD DISPLAY SUMM MISC MENU PREV PAGE NEXT PAGE GROUP GRAPHIC HELP DETAILS OP PARAMS CANCEL TUNE DISPLAY SWITCH AREA 3 AREA 11 AREA 4 AREA 12 AREA 5 AREA 13 AREA 6 AREA 14 AREA 7 AREA 15 ACK ALARM PAGE ACK SILENCE AREA 8 AREA 16 Z TP35387A ENT...

Page 42: ...r key macro assigned to it Up to four annunciator display panels can be driven from an MKM module Maximum cable length is 4 5 meters 15 feet Refer to Figure 3 14 for the dipswitch configuration Refer to Table 3 3 for cable connections when using multiple ADP s Refer to the Operation and Configuration instructions Table 1 3 for more information IIADP02 Annunciator Display Panel The IIADP02 annuncia...

Page 43: ...P PANEL ADDRESS SWITCH PC BOARD ADDRESS SWITCH SETTINGS SW1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN OPEN OPEN OPEN SW1 SW1 SW1 ADP 1 ADP 2 ADP 3 ADP 4 P1 SW1 1948978A1 P1 P2 P2 P2 ADP 2 ADP 3 ADP 4 1 2 3 4 5 6 7 8 OPEN BACK OF ADP PANEL ADDRESS SWITCH PC BOARD 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 OPEN SW1 SW1 ADP 1 ADDRESS SWITCH SETTINGS TO MKM BOARD 26 PIN TP35495C P2 P4 ...

Page 44: ... monitor This accessory requires the addition of a touch screen and touch screen controller card CONTROLLER CARD INSTALLATION Figure 3 16 shows the wiring connections Figure 3 17 shows the dipswitch settings and jumper positions of the touch screen controller card and the jumpers on the IIMKM02A board Before attaching the touch screen ribbon cable to the controller board ground the capacitive char...

Page 45: ...ct the cable to the touch screen controller card Note that pin one on the cable has the red stripe 4 Attach the touch screen controller card to the MKM card with the four nylon spacers and screws 5 Repeat the procedure if installing a second kit CALIBRATING THE TOUCH SCREEN On line calibration can be done from the console For operating information refer to the Operation and Configuration instructi...

Page 46: ...disk IICDD01 CD ROM drive IDVET02 video terminal that connect to the OIS console and or driver cabinet This section contains the cabling information and switch settings required for installation For operating Figure 3 17 Touch Screen Controller Card Switch Jumper Settings TP 80 61 3A P3 P4 P5 P6 P7 P8 P9 P 18 P14 W 3 W 4 W 2 W 1 P15 C ON N ECTO R PIN S P LUG INTO MK M B O AR D FA CTO RY SE T D O N...

Page 47: ...changing operat ing voltage setting or equipment damage may result Remove power from all peripheral equipment and the console before installing or removing peripheral equipment Equipment damage may result ATTENTION Assurez vous que toutes les indications de tension et tous les réglages de tension sur les périphériques le bloc d alimenta tion et le panneau d entrée des alimentations correspondent b...

Page 48: ...ers must con nect to a terminal server The terminal server has DB 25 style connectors A null modem cable connects the printer to any of the terminal server ports for the IIPRT02 IIPRT03 IIPRT05 and IIPRT09_ printers The DEFINEDEVICES command sequence must be completed for the software to recognize a printer Refer to the File Utili ties instruction Table 1 3 Table 3 6 lists the printer cable part n...

Page 49: ...her end to the ter minal server Tighten the connector hood screws NOTE Step 1 applies only to IIPRT02 IIPRT03 IIPRT05 and IIPRT09_ printers For cabling information on the IIPRT08B and IIPRT10_ printers refer to Figure 3 19 and the appropriate section 2 Turn printer power on 3 Press to get local Lo mode 4 Press and hold to print the current setup 5 Select the applicable printer from the following l...

Page 50: ...00 CPS 2 144 CPI 10 Country USA Mode Normal 2 LPI Lines per inch 6 LPI 3 Forms control inches Form length 11 0 Top margin 0 0 Bottom margin 0 0 4 Interface control Interface type Serial Input buffer length 2048 Interface straps A 0 1 2 3 12345678901234567890123456789012 00001000000010100000101000001000 Interface straps B 0 1 2 3 12345678901234567890123456789012 11000000000000000000000000000000 Spe...

Page 51: ...ntrol Form length 11 0 Top margin 0 0 Bottom margin 0 0 4 Interface control Interface type Serial Input buffer length 2048 Interface straps A 0 1 2 3 12345678901234567890123456789012 00001000000010100000101000001000 Interface straps B 0 1 2 3 12345678901234567890123456789012 11000000000000000000000000000000 Speed 9600 Parity Even 5 Margin settings Left margin None Right margin 13 6 6 Horizontal ta...

Page 52: ...2 LPI Lines per inch 6 LPI 3 Forms control in Form length 11 0 Form is 007 Offset from top of form 0 0 Top margin 0 0 Bottom margin 0 0 4 Interface control Interface type Serial Input buffer length 11008 Interface straps A 0 1 2 3 12345678901234567890123456789012 00001011000010110000101100000000 Interface straps B 0 1 2 3 12345678901234567890123456789012 11000100000000000000000000000000 Speed 9600...

Page 53: ...or changing setup values Table 3 11 IIPRT09_ Printer Setup Values Control Description Setting Printer control Emulation mode Epson Lq Font Print mode LQ Type style Courier Pitch 10 CPT Style Normal Size Single Smoothing No General control Graphics Uni directional Paper out override No Print registration 0 Operator panel functions Full Operation Ribbon selection Magenta Reset inhibit No Page width ...

Page 54: ...ess effective Yes Auto feed XT Epson Valid CPU compensation Standard Serial interface Parity None Serial data 7 8 bits 8 Protocol X ON X OFF Diagnostic test No Busy line DTR Baud rate 9600 BPS DSR signal Valid DTR signal Ready on Power Up Busy time 200 ms Table 3 11 IIPRT09_ Printer Setup Values continued Control Description Setting Figure 3 19 IIPRT08B_ and IIPRT10_ Printer Cable Configuration an...

Page 55: ...tack on them The printer can have two optional expansion RAM cartridges added These cartridges have very little effect on performance during graphics output and are not recommended for printers used with the OIS consoles The IIPRT08B_ printer connects through a parallel cable HCBL05 which connects to a serial pair adapter The serial pair adapter connects RJ45 to an adapter that converts it to a DB...

Page 56: ... serial pair adapter The serial pair adapter connects RJ45 to an adapter that converts it to a DB 25 The DB 25 connector connects to the asynchronous serial cable which connects to the IIPRS02 terminal server at 9600 baud Three cables are required one between the printer and the serial pair converter supplied with the printer one between the serial pair converter and the null modem cable supplied ...

Page 57: ...and map for the color copier The signal levels for the video inputs are one volt nominal Connect the red green and blue signals from the monitor to the video processor with the NKMC01 RGB cable Fig 3 20 Use BNC tee adapters to make the connections from the graph ics board to the monitor and from the monitor to the video copier Follow these steps 1 Connect the BNC tee adapters to the red green and ...

Page 58: ...ETUP FOR MONOCHROME MONITOR CONNECTIONS FOR EXTERNAL MULTIPLEXERS CONNECTION FOR POWER CORD INPUT PLUGS FOR SYNCHRONIZATION SIGNALS NOT USED INPUT PLUGS FOR VIDEO SIGNALS BACK VIEW OF THE COLOR COPIER 4 CHANNEL VIDEO INTERFACE TP35141C MONITOR HIGH Z NO RESISTOR RGB CABLES VIDEO COPIER R G B SYSTEM UNIT GRAPHICS CARD CABLE NOTE A FOURTH SYNC CABLE IS OPTIONAL VIDEO COPIER CONNECTIONS Table 3 13 Ta...

Page 59: ...nufacturer s documentation for more information CAUTION Remove power from all peripheral equipment and the console before installing or removing peripheral equipment Equipment damage may result Plug in the tape drive cable and verify that the supply voltage requirement of the tape drive matches the power supplied by the power entry panel before turning on the tape drive Equip ment damage may resul...

Page 60: ...tray Remove the adhesive backing from the strip of velcro and apply the strip to the underside of the tape drive Position the tape drive in the tray There is an internal SCSI cable with multiple connectors in the driver cabi net Fig 3 21 Connect as shown 4 Connect the supplied power cable from the tape drive to a local power source 5 Verify that the green LED is ON 6 Apply power to the OIS IIDOP04...

Page 61: ...ate the operation mode switch on the rear panel of the disk drive 2 To set the operation mode push in on the button directly above or below the operation mode window with a small screw driver or the point of a pen A small screwdriver is shipped with the unit 3 The button above the window decreases the number by one the button below the window increases the number by one Set the operation mode to 0...

Page 62: ... ROM switch locations and views of the front and rear of the unit Refer to Figure 3 23 for a connection guide Refer to Table 3 14 for an overview of the switch settings required Refer to the manufacturer s installation guide for additional information NOTES 1 The console and CD ROM must be powered off to make changes 2 The CD ROM drive can operate in a vertical position but is rec ommended that it...

Page 63: ...T HOLE POWER SWITCH VOLUME THUMBWHEEL CONTROL HEADPHONE JACK AUDIO JACKS POWER CONNECTOR AC IN SCSI ID ACCESS COVER TP80615A SCSI INTERFACE I O CONVECTION COOLING VENTS REAR VIEW JUMPER SETTINGS FRONT VIEW L R ID1 ID2 ID4 MODE PRV ALM TEST TERM TP80617A TO TERMINATOR OR OTHER PERIPHERAL DEVICE TO SCSI INTERFACE I O TO I O DISTRIBUTION BOARD SCSI CONNECTOR CABLE SUPPLIED WITH IICDD01 IICDD01 ...

Page 64: ...ore information ETHERNET CONFIGURATIONS Follow these ethernet configuration rules closely to correctly set up the network An ethernet message can pass through up to two repeaters or network bridges before it reaches its destination Ethernet networks require a terminator at each end of the cable The connector on the back of the CPU is 10 Base T and therefore requires a 10 Base T thinwire adapter Re...

Page 65: ...er Although a repeater can be used a bridge provides better per formance and security because it can be programmed to pass all or some of the message signals A repeater will pass all of the message signals The direct barrel connection is another type of connection Direct barrel connections between thinwire and thickwire are not permitted Note that direct transceiver to transceiver con nections are...

Page 66: ...MINATOR CAN BE 185 M 607 FT MAX TERMINATOR THINWIRE PORT THINWIRE PORT THINWIRE TRANSCEIVER TRANSCEIVER TO THINWIRE ADAPTER 1948778A2 STANDARD ETHERNET THINWIRE CABLE STANDARD ETHERNET TRANSCEIVER CABLE TOTAL THINWIRE CABLE LENGTH TERMINATOR TO TERMINATOR CAN BE 185 M 607 FT MAX TOTAL THICKWIRE CABLE LENGTH TERMINATOR TO TERMINATOR CAN BE 500 M 1 641 FT MAX PLANT WIDE THICKWIRE NETWORK PLANT WIDE ...

Page 67: ...O N CONSOLE THINWIRE SEGMENTS TP21052A PLANTWIDE THICKWIRE NETWORK PLANTWIDE THICKWIRE NETW ORK MULTIPORT REPEATER CABLE LENGTH CAN BE 300 m 984 ft MAX STANDARD ETHERNET TRANSCEIVER CABLE TOTAL THICKWIRE CABLE LENGTH TERMINATOR TO TERMINATOR CAN BE 500 m 1641 ft MAX PLANTWIDE THICKWIRE NETWORK PLANTWIDE THICKWIRE NETWORK THINW IRE TRANSCEIVER THICKW IRE TR ANSCEIVER THICKW IRE TRANSCEIVER Figure 3...

Page 68: ...CONSOLE THICKWIRE NETWORK CONSOLE THICKWIRE NETWORK STANDARD ETHERNET TRANSCEIVER CABLE STANDARD ETHERNET TRANSCEIVER CABLE PLANTWIDE THICKWIRE NETWORK CONSOLE THICKWIRE NETWORK REPEATER CO NNECTION ETHERN ET REPEATER THICKW IRE TR ANSC EIVER THICKW IRE TR ANSCEIVER THICKW IRE TRANSC EIVER THICKW IRE TRAN SCEIVER DIRECT BARR EL CO NNEC TION BEWARE OF DISTANCE LIM ITATIO NS CONSOLE THICKWIRE NETWOR...

Page 69: ...es of diagnostics for approximately two minutes After passing the diagnostics the system automatically continues to boot up into an OIS window If the power up diagnostics fail the screen displays the prompt with an error code The OIS CPU 3000 model 300X AXP owner s Hardware Information instruction contains details of possible diagnostics and error codes The CPU SCSI bus connects the two hard disks...

Page 70: ...rcuit boards containing MOS devices into antistatic bags when stored or shipped back to the factory Do not repair printed circuit boards in the field All repairs and adjustments should be performed by qualified personnel TROUBLESHOOTING The general troubleshooting guide in Table 4 1 may help to identify problems and suggest solutions WARNING There are exposed AC and DC connections inside the cabin...

Page 71: ...y panel used with the consoles are marked UPPER CRT LOWER CRT BLOWER AUX POWER SUPPLY The fifth AC outlet is located on the front on the power entry panel and is marked PERIPHERAL POWER 4 The line voltage should be 90 to 132 VAC RMS for a 120 VAC input and 180 to 264 VAC for a 240 VAC input Refer to the Site Planning and Preparation instruction Table 1 3 for specific AC voltages Start up OK but no...

Page 72: ...ing from the multibus card cage 2 Unplug DC power distribution cables from all peripheral devices disk drives disk drive controller module and ADP panel Disconnect the power cables at the distribution side of the cables NOTE Turn power off before removing or inserting multibus modules 3 Unplug all multibus modules from the card cage The mod ules do not have to be pulled all the way out Pull them o...

Page 73: ...sage failure 15 16 2n1 0 0 0 1 0 1 0 1 0 0 0 1 0 1 1 1 0 0 1 0 n n n n Loop failure check for break in circuit MLM module loop back test failure Internal software error 31 32 33 0 0 1 1 0 0 0 1 0 0 1 1 0 0 1 0 0 0 1 1 0 0 1 1 Memory or CPU failure Address or bus error Illegal instruction 35 36 38 0 0 1 1 0 1 0 1 0 0 1 1 0 1 1 0 0 0 1 1 1 0 0 0 Spurious exception Divide by 0 check format error MLM ...

Page 74: ...ed 5 Block already established at another index Loop PCU MOD and block are all the same as another tag 6 Command too long 7 Bad reply from NIS BTM module 8 Export used as Import 9 Repeat NIU restart command 10 Undefined index 11 Memory full 12 Host communication error 13 NIS BTM module not responding 14 Import used as export 15 Time out of loop response 16 Number out of range 17 Illegal key 18 Nee...

Page 75: ...th command 30 Watchdog time out 31 Checksum compare error 32 Destination node off line 33 Callup command required 34 NIU error 35 NIU busy 36 NIS BTM module off line 37 Conflict with monitor mode 38 Point type incorrect 39 Destination ring off line 40 Destination node busy 41 Destination ring busy 100 Undefined message type for target module 101 Busy cannot respond at this time 102 Mode for comman...

Page 76: ... DIAGNOSTIC TEST NNIU01 NETWORK INTERFACE UNIT TALK 90 DIAGNOSTIC TEST If the network interface unit fails to come on line the problem may be in the network interface unit or console The Talk 90 utility can isolate the problem Use the following procedure 1 Connect a 9 pin to 25 pin D connector serial cable NKMR02A10 cable or equivalent between a dumb terminal and port P6 on the IIMCP02 module or I...

Page 77: ...lays a response of 0 errors The terminal will also display the node address No errors indicates that the problem is in the OIS console or in the cable between the OIS console and the network interface unit Any indicated errors shows that the problem is in the NNIU01 network interface unit Substitute modules and run the test again to isolate the problem to the MCP MCL or MLM module NOTES 1 A messag...

Page 78: ...dures should be used as a guideline to assist you in establish ing good preventive maintenance practices Select the minimum steps required to meet the cleaning needs of your system Personnel performing preventive maintenance should meet the following qualifications Maintenance personnel should be qualified electrical tech nicians or engineers that know the proper use of test equip ment Maintenance...

Page 79: ... operation 1 Check floppy disk drive Clean inspect and check alignment 1 Adjust printer per manufacturer s instructions Check power supply output Adjust power supply if needed DC Power Test in Section 4 Check alarm and display LEDs Check the cabinet air filters Clean or replace them as necessary Check the air filter more frequently in excessively dirty environments 6 months Check all signal power ...

Page 80: ...Check and verify that all other power connections within the cabinet including connections to the power supplies are secure 3 Check and verify that all field wiring connections to the communication modules are secure Cleaning the Monitor To clean the monitor window remove dirt finger prints or grease with a commercial glass cleaner and a soft lint free cloth WARNING Never clean electrical parts or...

Page 81: ...leaning and clean ing edge connectors Use the procedures that meet the needs of each circuit board Remove all dust dirt oil corrosion or any other contaminant from the circuit board Do all cleaning and handling of the printed circuit boards at static safe work stations Always observe the proper electro static sensitive device handling precautions when handling printed circuit boards GENERAL CLEANI...

Page 82: ...ohol to water solution during burnishing 3 Do not use excessive force while burnishing Use only enough force to shine the contact surface Inspect the edge connector after cleaning to assure no loss of contact surface CLEANING FEMALE EDGE CONNECTORS To clean the contacts on a female edge connector 1 Use a foam tipped swab or a lint free cloth wrapped over a piece of scrap circuit board Soak the swa...

Page 83: ...ly Outputs To check modular power supply outputs on the power entry panel refer to the AC and DC power tests in Section 4 Checking and Inspecting Power Entry Panel This procedure applies to OIS console power entry panels The system must be shutdown to perform this maintenance task 1 Check the tightness of all power wiring screws within the console Torque all screws connected to AC power to 1 58 Ne...

Page 84: ...es for the hardware Table 6 1 OIS CPU Applications Part Number OIS CPU Description 42X1 42X2 42XA 42XD 42X3 6641235_1 x x DECstation 3000 model 300X AXP with 535 Mbyte and 1 2 Gbyte hard disk drives and 175 MHz clock 6641235_2 x1 DECstation 3000 model 300X AXP with 535 Mbyte and 1 2 Gbyte hard disk drives and second graphics board NOTE 1 The CPU requires an additional graphics card Pt No 1949207A4...

Page 85: ... x Color printer IIPRT04 x x Video copier color IIPRT05 x x Black and white printer high speed IIPRT08B1 IIPRT08B2 IIPRT08B3 IIPRT08B4 x x x x x x x x 120 V color black and white printer 220 V colorblack and white printer 240 V color black and white printer 100 V color black and white printer IIPRT091 IIPRT092 x x 120 V 24 pin line printer 240 V 24 pin line printer IIPRT101 IIPRT102 x x 120 V colo...

Page 86: ...he cage out of the front of the cabinet FAN ASSEMBLY FOR THE MULTIBUS CARD CAGE Figure 6 2 shows the fan in a multibus card cage The fan mounting is the same on a driver cabinet Refer to Table 6 2 for the part number for the 11 43 cm 4 in fan Use this procedure to remove the fan from a console or driver cabinet 1 Turn off the main circuit breaker on the power entry panel Check the power indicator ...

Page 87: ...he fan assembly out around the multibus card cage NOTES 1 Be sure the arrow on the fan being installed points in the direc tion of the air flow 2 Be sure the red striped conductor of the power cord is con nected to the positive terminal of the fan Figure 6 1 IIOIS42 Multibus Card Cage Front View Figure 6 2 IIOIS42 Multibus Card Cage Rear View SLOT NOT CONNECTED FOR SCSI USED FOR SERIAL MODE ON IIM...

Page 88: ...umpers J1 and J2 control serial ports one P8 and two P9 Connecting the eight pins horizontally configures the serial port for data to be transmitted from the MKM module on pin three of the connector and received from the connected device on pin two of the connector Connecting the eight pins verti cally configures the serial port for data to be transmitted from the MKM module on pin two of the conn...

Page 89: ...on For IIOIS42X1 and IIOIS42X2 consoles upper or lower monitors one touch screen card TS1 is used and is mounted on the component side of the MKM board Jumpers J6 and J8 on the MKM board control the touch screen option for single monitor consoles and pins one to two should be jum pered For IIOIS42X3 consoles dual monitors an additional touch screen card TS2 is mounted to the solder side of the MKM...

Page 90: ...rough the J1 connector for an IIOIS42XA or IIOIS42XD driver cabinet Jumper J4 on the MRM module enables or disables the out of tolerance voltage detection of the power supply Set jumper J4 from pin one to pin two to disable detection normal setting Jumper J5 on the MRM module changes polarity of the out of tolerance signal from the power supply Leave jumper J5 in the default position pin two to pi...

Page 91: ...itch settings shown in the figure are default settings refer to Table 6 5 for dipswitch settings Figure 6 5 IIMLM01 Multibus Loop Module NOTE OR INDICATES DIRECTION SWITCH IS DEPRESSED TP35501C P3 TO IIMCL01 TO IIMCP01 FOR PLANT LOOP TO IIMCP02 FOR INFI NET LOOP 1 LEDs LOOP 2 LEDs P4 SW 4 OPEN 1 2 3 4 5 6 7 8 SW 3 SW 2 RING ADDRESS OPEN 1 2 3 4 5 6 7 8 SW 1 LSB MSB NODE ADDRESS OPEN 1 2 3 4 5 6 7 ...

Page 92: ...ocated on the module board are jumpers J5 J6 and J7 Jumper J5 should not be changed from the factory setting For correct operation jumpers J6 and J7 must be set as shown in Figure 6 6 when using the IIMCP01 and the CPU DEC 3000 300X AXP Table 6 5 IIMLM01 Loop Module Configuration Switch Position Description Switch Setting SW 1 1 8 Loop node number 1 0FA hex pole 8 is LSB SW 2 1 8 Ring number 1 0FA...

Page 93: ...1 OFF OR OPEN SW2 SW1 TO CPU THROUGH TERMINAL SERVER DIAGNOSTIC PORT DO2 DO2 U24 0 1 0 1 0 1 OPEN 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN OPEN Table 6 6 IIMCP01 Communication Processor Configuration Switch Position Description Switch Setting SW0 1 ROM checksumming 0 enabled 1 disabled 2 3 Port A characteristics 00 8 d 1 s no parity 01 8 d 1 s even parity 10 8 d 1 s odd parity 11 8 d 2...

Page 94: ...Loop Module The multibus communication loop module is the termination unit that interfaces the OIS console to the communication highway Refer to Figure 6 8 for wiring connections Set jump ers J1 through J6 for the type of cable used in the Plant Loop or INFI NET system use either coaxial or twinaxial cable SW0 continued 5 6 Port B data characteristics Only if switch 4 0 oth erwise defaults to 00 0...

Page 95: ...1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 8 8 7 7 1 2 1 2 3 3 3 3 3 RN4 RN3 RN2 J10 J11 1 2 3 4 6 7 8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ SW3 SW4 SW1 SW2 XU4 XU19 J8 J4 J2 4 4 J9 P8 P7 CONNECTS TO IIMLM01 MODULE SERIAL PORT NOT USED DIAGNOSTIC PORT ROM SIMM RAM SIMMs BBRAM SIMM BATTERY BACKED RAM SINGLE IN LINE MEMORY MODULE 1 2 16 15 SW5...

Page 96: ...Description Switch Setting SW1 1 4 Port A P5 baud rate 1111 19200 5 8 Port B P6 baud rate 0111 9600 SW2 1 MLM handshake timeout 0 enabled 1 disabled 2 MLM diagnostics 0 disabled 1 enabled 3 Diagnostic utilities 0 disabled 1 enabled 4 Hardware diagnostics 0 disabled 1 enabled 5 8 Not used SW3 1 SCSI port 0 disabled 1 enabled 2 4 SCSI address 100 4 5 SCSI parity checking 0 disabled 1 enabled 6 8 Not...

Page 97: ...Figure 6 10 and follow these steps 1 Turn off the main circuit breaker on the power entry panel Check the main power indicator to see if power is removed Figure 6 8 IIMCL01 Multibus Communication Loop Module TWINAXIAL CONNECTIONS TO IIMLM01 P3 TWINAXIAL CONNECTIONS TB2 F1 REMOTE LOCAL J7 F2 P7 IN P6 OUT P5 OUT P4 IN TB1 LOOP 2 LOOP 1 J3 J4 TWINAXIAL COAXIAL J5 J6 J1 J2 SHLD OUT PSS2 TP35503C PSS1 ...

Page 98: ...oard interface panel Spare P4 ADP02 Card cage fan P5 Backplane Backplane P6 Backplane Backplane P7 Fans card cage and door Door fan P8 Fan monitor Door fan Table 6 10 DC Distribution Board Pin Outs Terminal Pin Description 1 1 12 V 2 2 Common 3 3 12 V 4 4 No connection 5 6 5 5 V 7 8 6 Common 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 TP80553A TO...

Page 99: ...e cabinet Driver Cabinet Power Supply Removal To remove the power supply from an IIOIS42XA or IIOIS42XD driver cabinet refer to Figure 6 11 and follow these steps 1 Turn off the main circuit breaker on the power entry panel Check the main power indicator to see if power is removed 2 Disconnect the AC power cable from the power entry panel 3 Remove and label the four cables from the DC distribution...

Page 100: ...alarm contact outputs and the degaussing switches for the monitors Refer to Figure 3 9 to view the power entry panel The PERIPHERAL PORT connection is for an IIDMT03A DAT tape drive tabletop unit used for rapid reloading of system and user configuration files for the OIS console Use the upper degauss switch U DEGAUSS to correct picture distortion due to magnetic fields on the screen of the upper s...

Page 101: ... 6 2 for the power entry panel part numbers The power entry panel for the OIS driver cabinet also contains a floppy disk drive and floppy controller board and a support tray for an IIDMT03A tape drive Refer to Figure 3 8 to view the power entry panel The SCSI PERIPHERAL port connection is for a IIDMT03A DAT tape drive tabletop unit used for rapid reloading of system and user configuration files fo...

Page 102: ...ith cables 6 Remove the five screws from around the front of the power entry panel Slide the power entry panel out the front of the cabinet Driver Cabinet Power Entry Panel Removal To remove the power supply from an IIOIS42XA or IIOIS42XD driver cabinet refer to Figure 6 13 and follow these steps 1 Turn off the main circuit breaker on the power entry panel Check the power indicator to see if power...

Page 103: ...the power entry panel 11 Carefully support the power entry panel and slide it out the front of the cabinet NOTE The power entry panel weighs about 16 kg 35 lbs Figure 6 12 Console Power Entry Panel PEP Removal Figure 6 13 Driver Cabinet Power Entry Panel PEP Removal FRONT VIEW PO W ER E NTRY PAN EL MO UN TIN G SCR EW S 5 CP U TP36163B TP36219A REAR VIEW POWER ENTRY PANEL MOUNTING SCREW S 4 ...

Page 104: ...tor display panels available for the OIS consoles They are the IIADP01 and the IIADP02 The IIADP01 annunciator display panel is a tabletop unit the IIADP02 mounts in the cabinet on the front of the console They provide 32 LEDs and pushbuttons Each LED may be assigned to a tag When a tag goes into an alarm condition the assigned LED flashes until acknowledged and then turns solid Ribbon cable maxim...

Page 105: ...emoval 3 IN FLOPPY DISK DRIVE REAR VIEW FRONT VIEW POWER SUPPLY TP80609A MULTIBUS CARD CAGE POWER ENTRY PANEL KEYBOARD INTERFACE ASSEMBLY COLOR MONITOR KEYBOARD ANNUNCIATOR DISPLAY PANEL CPU POWER ENTRY PANEL DC DISTRIBUTION BOARD KEYBOARD INTERFACE ASSEMBLY ANNUNCIATOR DISPLAY PANEL BEZEL MOUNTING SCREWS 4 ADP PANEL MOUNTING SCREWS 2 CAUTION On the keyboard interface connector board set positions...

Page 106: ...ace panel 4 Remove the power cables to the floppy disk drive from the DC distribution board Figure 6 15 Keyboard Interface Assembly MOUSE TRACKBALL AUX 1 PORT KEYBOARD AUX KBD OFF TUNE CONFIG KEYBOARD INTERFACE ASSEMBLY FRONT VIEW KEYBOARD INTERFACE ASSEMBLY CONNECTOR BOARD TO P5 ON MKM BOARD P1 J2 1 VIO BRN BLK 2 BLU RED YEL 5V GND 12V 12V SW1 F2 F1 F3 J1 P3 KEYBOARD AUX 1 PORT AUX KBD MOUSE TRAC...

Page 107: ...eps 1 Turn off the main circuit breaker on the power entry panel to shut off power to the console Verify power is removed 2 Lift the tab in the bottom center of the floppy disk drive mounting bracket until it stops approximately 5 0 mm 0 2 in 3 Slide the floppy disk drive out until the cables can be unplugged Pull carefully if the drive does not slide easily one of the signal cables may be tangled...

Page 108: ...iring connector location may be slightly different for each OIS console NOTE The monitor is autosensing and does not need to be switched if the power to the cabinet is 120 or 240 VAC However if other monitors are used they may need to be switched to prevent damage from over or under voltage Figure 6 17 identifies the color monitor connections To remove the monitor from a console follow these steps...

Page 109: ...ATION Ω NO RESISTOR POSITION SCREEN ADJUSTMENTS HEIGHT WIDTH BRIGHTNESS CONTRAST MONITOR DEGAUSS POWER SYNCH ON GREEN SWITCH TP80574A R REMOTE AUX 1 VGA VGA SYNC GRN CS REMOTE SCREEN CONTROLS AUX 2 AC NOT USED NOT USED NOT USED G B CS DG WARNING The monitor will slide out the rear of the cabinet by itself when the mounting bolts are removed The monitor weighs approxi mately 27 kilograms 60 pounds ...

Page 110: ...r s documentation for maintenance instructions IIOIS42 Console and Driver Cabinet The CPU for the console is mounted horizontally in the console The CPU for the driver cabinet is mounted vertically To remove the CPU follow these steps Refer to Table 6 1 for part num bers Refer to Figure 6 18 for the console Refer to Figure 6 19 for the driver cabinet 1 Turn off the main circuit breaker on the powe...

Page 111: ...CPU refer to Figure 6 20 for connec tor callouts and to Figure 3 10 for the cable connections for the console or driver cabinet Figure 6 19 CPU Removal for Driver Cabinets Rear View CPU MOUNTING SCREWS 2 CPUs MOUNTED VERTICALLY DRIVER CABINET REAR VIEW TP36217C Figure 6 20 CPU Removal for Driver Cabinets Rear View TP36268B AC POWER IN AC POWER OUT RS 232 C PORT KEYBOARD MOUSE PORT 10BASE T PORT ET...

Page 112: ... archival storage and the IIDOP05A rack mounted optical disk archival storage Refer to IIDMT03A DAT Tape Drive and IIDOP04A and IIDOP05A Optical Disk Drive in Section 3 for installation CAUTION Remove power from all peripheral equipment and the console before installing or removing peripheral equipment Equipment damage may result Make sure that all voltage labels and voltage switch settings on the...

Page 113: ... for the bot tom card cage and bottom power entry panel 1 Remove power by turning off the breaker at the power entry panel 2 Label and remove the cables from the unit 3 Note the SCSI bus address on the switch on the back of the unit 4 Remove the two screws fastening the front of the optical disk mounting plate to the shelf 5 Carefully slide the optical disk out the front of the cabinet 6 Remove th...

Page 114: ...e used in identifying the part When ordering parts use part numbers and part descriptions from equipment manuals Parts with no commercial descrip tion must be ordered from your nearest sales or service office Recommended spare parts lists including prices on standard assemblies are available through your nearest sales or service office TRAINING Bailey Controls Company has a modern training facilit...

Page 115: ...194776_11001 x x Fuse 2 A fast acting keyboard interface board 1948182_22001 x Graphics board only required if second monitor used 1949207_4 x Hard disk drive 1 2 Gbytes 1949207_3 x x Hard disk drive 535 Mbytes 1949207_2 x x Keyboard interface panel and floppy disk drive 6638554_8 x Keyboard operator mylar 6638514_1 x Keyboard QWERTY auxiliary engineering IIAKB04 x Memory 16 Mbytes 1949207_6 x x M...

Page 116: ...entry panel 6641376_1 x Power supply 6638553_5 x x Printer server IIPRS02 x x Transceiver to thinwire adapter 1948778_2 x x Terminator keyboard mouse 6641701_1 x Table 7 1 Recommended Spare Parts continued Description Part Number OIS 42X1 42X2 42X3 42XA 42XD ...

Page 117: ...mponents Refer to Section 3 and Section 6 for complete descriptions of jumper and switch settings Figure A 1 IIMKM02A Multibus Keyboard Module TO POWER SUPPLY TO RESET SWITCH ON POWER ENTRY PANEL TO TERMINAL BLOCK ON POWER ENTRY PANEL TO KEYBOARD INTERFACE BOARD TO ADP AND KEYBOARD INTERFACE BOARD TO CPU TO CPU P3 P4 P6 NOT USED SOLDER SIDE P5 P7 P8 P18 J3 1 3 2 1 3 2 1 3 2 P9 P16 TP36142D P15 NOT...

Page 118: ...RENCE INFORMATION INTRODUCTION A 2 WBPEEUI220754A0 Figure A 2 IIMRM02 Multibus Reset Module TO PFI ON POWER SUPPLY OUT OF TOLERANCE OOT JUMPER TO RESET SWITCH ON POWER ENTRY PANEL P4 P3 J4 J5 1 1 2 2 3 3 TP35489D ...

Page 119: ...35501C P3 TO IIMCL01 TO IIMCP01 FOR PLANT LOOP TO IIMCP02 FOR INFI NET LOOP 1 LEDs LOOP 2 LEDs P4 SW 4 OPEN 1 2 3 4 5 6 7 8 SW 3 SW 2 RING ADDRESS OPEN 1 2 3 4 5 6 7 8 SW 1 LSB MSB NODE ADDRESS OPEN 1 2 3 4 5 6 7 8 SW 3 OPEN 1 2 3 4 5 6 7 8 OPEN 1 2 3 4 5 6 7 8 INFI NET PLANT LOOP J4 J6 J3 J2 J5 J1 J1 J6 10 MBAUD INFI NET 2 MBAUD 500 KBAUD PLANT LOOP ...

Page 120: ...ocessor U23 SW3 LEDs LEDs STOP RESET SW4 DO1 DO1 P4 P5 J6 J5 J7 PORT A PORT B SW0 LSB 8 MSB TP36301B 1 SW1 SW2 P6 TO IIMLM01 MSB LSB SW0 0 ON OR CLOSED 1 OFF OR OPEN SW2 SW1 TO CPU THROUGH TERMINAL SERVER DIAGNOSTIC PORT DO2 DO2 U24 0 1 0 1 0 1 OPEN 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN OPEN ...

Page 121: ...8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ 1 2 3 4 6 7 8 5 ___ OPEN ___ SW3 SW4 SW1 SW2 XU4 XU19 J8 J4 J2 4 4 J9 P8 P7 CONNECTS TO IIMLM01 MODULE SERIAL PORT NOT USED DIAGNOSTIC PORT ROM SIMM RAM SIMMs BBRAM SIMM BATTERY BACKED RAM SINGLE IN LINE MEMORY MODULE 1 2 16 15 SW5 REMOVE SCSI TERMINATION RESISTORS RN2 RN3 AND RN4 SCSI NOTE ALL JUMPERS ARE FACTORY SET AND S...

Page 122: ...on Loop Module TWINAXIAL CONNECTIONS TO IIMLM01 P3 TWINAXIAL CONNECTIONS TB2 F1 REMOTE LOCAL J7 F2 P7 IN P6 OUT P5 OUT P4 IN TB1 LOOP 2 LOOP 1 J3 J4 TWINAXIAL COAXIAL J5 J6 J1 J2 SHLD OUT PSS2 TP35503C PSS1 OUT IN IN SHLD EARTH COAXIAL CONNECTIONS SHLD OUT OUT IN IN SHLD J1 THROUGH J6 F1 F2 1 A 250 V ...

Page 123: ... PANEL ADDRESS SWITCH PC BOARD ADDRESS SWITCH SETTINGS SW1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN OPEN OPEN OPEN SW1 SW1 SW1 ADP 1 ADP 2 ADP 3 ADP 4 P1 SW1 1948978A1 P1 P2 P2 P2 ADP 2 ADP 3 ADP 4 1 2 3 4 5 6 7 8 OPEN BACK OF ADP PANEL ADDRESS SWITCH PC BOARD 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 OPEN SW1 SW1 ADP 1 ADDRESS SWITCH SETTINGS TO MKM BOARD 26 PIN TP35495C P2 P4 P...

Page 124: ...STALLED W 2 NOT INSTALLED P15 J5 J4 IIMKM02A FOR TOUCH SCREEN R3 1 5 S1 S2 P16 J3 1 2 3 1 2 3 3 2 1 S1 8 7 6 5 4 3 2 1 S2 4 3 2 1 CLOSE D O N C LO S ED ON J9 1 2 3 1 2 3 J7 1 2 3 J6 1 2 3 J8 P17 P14 J2 J1 COMPOSITE SYNCH RESISTOR POSITION RESISTOR SWITCHES FOR 75 TERMINATION Ω NO RESISTOR POSITION SCREEN ADJUSTMENTS HEIGHT WIDTH BRIGHTNESS CONTRAST MONITOR DEGAUSS POWER SYNCH ON GREEN SWITCH TP805...

Page 125: ... BLK 2 BLU RED YEL 5V GND 12V 12V SW1 F2 F1 F3 J1 P3 KEYBOARD AUX 1 PORT AUX KBD MOUSE TRACKBALL P4 P5 P6 P2 P8 ASSY 6638238 1 SW1 SWITCHES 5 6 AND 7 ARE CLOSED ON TP P3 ON DC DISTRIBUTION BOARD F1 F2 AND F3 ARE 2 A 250 V FAST BLOW TO P7 ON MKM BOARD AND TO P2 ON ADP BOARD P9 NOT USED P10 TO MOUSE PORT ON CPU CAUTION SWITCHES 5 6 AND 7 ARE CLOSED ON SWITCHES 1 THROUGH 4 AND 8 ARE OPEN OFF IF THEY ...

Page 126: ...as a hot standby Figure B 1 shows an example of how windows from the pri mary and duplicate main consoles could be assigned If an auxiliary console fails the windows assigned to that auxiliary console can be reassigned to the active auxiliary consoles Note that primary and duplicate main consoles can send win dows to each other Figure B 2 shows a setup using driver cab inet hardware Duplicate term...

Page 127: ...nfiguration Figure B 2 Redundant OIS Driver Cabinet Configuration PRIMARY IIOIS42A A IIOIC42 IIOIC42 IIOIC42 MKM KEYBOARD MKM KEYBOARD REDUNDANT DUPLICATE IIOIS42A B A 3 B 3 MONITOR A 4 B 2 MONITOR A 2 B 4 MONITOR A 1 MONITOR B 1 MONITOR INFI NET PRINTERS REMOTE MKM KEYBOARDS TERMINAL SERVER TP36285B ETHERNET INFI NET PRIMARY IIOIS42A A IIOIC42 PRINTERS REMOTE MKM KEYBOARDS TERMINAL SERVER TP36286...

Page 128: ...nfiguration ETHERNET SEGMENT 2 INFI NET PRIMARY IIOIS42A A IIOIC42 WITH B TERMINAL SERVER TERMINAL SERVER TP36287B MAIN ETHERNET TRUNK IIOIC42 WITH A ETHERNET SEGMENT 1 IIOIC42 WITH B IIOIC42 WITH A REDUNDANT DUPLICATE IIOIS42A B A 2 B 3 MONITOR A 3 B 2 MONITOR A 1 B 4 MONITOR A 4 B 1 MONITOR ...

Page 129: ...etup and installation 3 8 E Engineering keyboard 3 16 Cleaning 5 4 Ethernet 3 39 Alternative connections 3 40 3 42 Concentrator configuration 3 43 Configuration 3 39 3 43 Plant wide network 3 40 Standard configuration 3 40 Thickwire network 3 42 F Fan assembly card cage 6 3 Floppy disk drive Head cleaning 5 5 Replacement 6 24 Functional operation 2 2 G Gammadata color video copier 3 31 Genicom 341...

Page 130: ...clature 1 5 O Observe 3 1 OIS description 1 1 Operator Interface devices 3 15 6 21 Keyboard 3 15 Optical disk removal 6 30 P Peripherals replacing 6 29 Power entry panel 6 17 6 18 Checking 5 6 Console 6 17 6 18 Removal console 6 19 Power supply 6 12 Outputs checking 5 6 Removal console 6 12 6 14 6 19 Preventive maintenance 5 1 Procedures 5 3 Schedule 5 1 Printed circuit board cleaning 5 4 Printers...

Page 131: ...p adjustment console 3 5 Talk 90 diagnostic test 4 7 Tape data storage 3 32 Technical documentation 7 1 Touch screen 3 19 Installation 3 19 Switch settings 3 21 Trackball mouse 3 17 Training 7 1 Troubleshooting guide 4 1 U Unpacking and inspection 3 2 ...

Page 132: ... Wickliffe Ohio Phone 1 216 585 8500 Telefax 1 216 585 8756 Canada Elsag Bailey Canada Inc Burlington Ontario Phone 1 905 639 8840 Telefax 1 905 639 8639 Mexico Bailey Mexico S A de C V Naucalpan Phone 52 5 557 6100 Telefax 52 5 557 7022 Venezuela Bailey de Venezuela SA Valencia Phone 58 41 329 196 Telefax 58 41 327 632 France Elsag Bailey S A Massy Phone 33 1 64 47 2000 Telefax 33 1 64 47 2016 No...

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