Baileigh TS-1040C Operator'S Manual Download Page 3

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Rabbet Cutting ........................................................................................................... 50

Cutting Rabbets with a Dado Blade ........................................................................... 50

Cutting Rabbets with a Standard Blade ..................................................................... 51

CUTTING TOOLS (OPTIONAL).................................................................................... 52

Outfeed & Support Tables ......................................................................................... 52

ADJUSTMENT .............................................................................................................. 53

Adjusting the 45° & 90° Bevel Stops.......................................................................... 53

Adjusting the Bevel Angle Pointer ............................................................................. 54

Blade Tilt/Bevel Adjustment ....................................................................................... 54

Blade Height Adjustment ........................................................................................... 55

Miter Slot to Blade Parallelism ................................................................................... 56

Spreader or Riving Knife Alignment ........................................................................... 57

Fence Adjustments .................................................................................................... 58

Miter Gauge Adjustment ............................................................................................. 60

MAINTENANCE ............................................................................................................ 61

Cleaning .................................................................................................................... 62

Lubrication ................................................................................................................. 63

BELT TENSION & REPLACEMENT ............................................................................. 64

Tensioning Belt .......................................................................................................... 64

Replacing Belt ........................................................................................................... 64

TROUBLESHOOTING .................................................................................................. 65

SAW BODY PARTS DIAGRAM .................................................................................... 67

SAW STAND PARTS DIAGRAM .................................................................................. 68

SAW TABLE PARTS DIAGRAM ................................................................................... 69

SAW TOOLS PARTS DIAGRAM .................................................................................. 70

SAW PARTS LIST ........................................................................................................ 71

Summary of Contents for TS-1040C

Page 1: ...AL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident...

Page 2: ...ERVIEW 29 Non Through Through Cuts 30 Workpiece Inspection 31 BLADE REQUIREMENTS 31 BLADE SELECTION 32 Dado Blades 33 BLADE INSTALLATION 34 BLADE GUARD ASSEMBLY 35 Guard 35 Spreader 35 Installing Blad...

Page 3: ...54 Blade Tilt Bevel Adjustment 54 Blade Height Adjustment 55 Miter Slot to Blade Parallelism 56 Spreader or Riving Knife Alignment 57 Fence Adjustments 58 Miter Gauge Adjustment 60 MAINTENANCE 61 Clea...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...ive devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth...

Page 9: ...UTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES POWER SWITCH WITH LOCK OUT In the event of incorrect operation or dangerous conditions the machine can be...

Page 10: ...Baileigh woodworking machines should be used only for their intended use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alteratio...

Page 11: ...hat the blade guard be removed Be aware of your personal safety while the guard is off and replace the blade guard after these operations are completed 10 Keep work area clean Cluttered areas invite i...

Page 12: ...e 28 Control of the Piece Part If the piece part should unexpectedly move or bind the blade kickback could occur Make sure the piece part is supported by either the rip fence or the crosscut fence NEV...

Page 13: ...ng asbestos or lead paint Some of these materials contain hazardous dust and can cause severe respiratory problems 39 Warning The dust generated by certain woods and wood products can be injurious to...

Page 14: ...927mm Table Dimensions W x D x T 40 x 25 1 4 x 1 1 2 1016 x 641 x 38mm Distance Front of Table to Center of Blade 13 1 2 343mm Distance Front of Table to Front of Blade 8 9 16 218mm Fence Fence Dimens...

Page 15: ...990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For spec...

Page 16: ...f waxy coating and or grease on the exposed unpainted metal surfaces Fully and completely remove this protective coating using a degreaser or solvent cleaner Moving items will need to be moved along t...

Page 17: ...ow these guidelines when lifting with truck or trolley The lift truck must be able to lift at least 1 5 2 times the machines gross weight Make sure the machine is balanced While transporting avoid rou...

Page 18: ...ilt Handwheel E Blade Guard and Spreader R Motor Cover F Blade Guard Table Insert S Stand Assembly G Main Table T Feet H Extension Wing U Blade Tilt Scale I Rear Fence Rail V Blade Height Handwheel an...

Page 19: ...as well behind it in the places of material input and output Before beginning assembly take note of the following precautions and suggestions The machine is bolted to the pallet Before attempting any...

Page 20: ...C as shown with 2 M8 1 25 x 16 carriage bolts 2 8mm flat washers and 2 M8 1 25 hex nuts 5 Using the location dimples place a long panel D to the inside of each of the legs and install 3 M8 1 25 x 16 c...

Page 21: ...n the handwheel with the flat on the shaft and then thread the lock knob on until you feel slight resistance 12 Use the blade height handwheel to lower the blade all the way into the saw 13 With the h...

Page 22: ...cap screw lock washer and flat washer from the blade tilt shaft 19 Slide the flat of the blade tilt handwheel onto the flat of the blade tilt shaft then secure 20 Inspect the cast iron table for burrs...

Page 23: ...ottom of the rails with the bottom edges of the cast iron table so the top of the rails are flush with each other and parallel with the table and extension wings Completely tighten the fasteners on th...

Page 24: ...e wings were not even with the table top in Step 23 loosen the wing mounting fasteners Place a straightedge across the front of the table and front of the extension wings Gently lift or push down on t...

Page 25: ...with the cast iron table and extension wings Note Use a straightedge to level the right and left rail pieces 39 Secure the sliding rail plate to the support shaft with an M4 7 x 12 flat head screw sl...

Page 26: ...knife for through cuts Note The two pins in the mounting block fit into matching slots on the riving knife keeping it secured 45 Verify that the fence is parallel with the blade miter slot refer to P...

Page 27: ...ched on before commencing machining Air current speed is 20m s for vacuum suction dust emission index When air current speed of dust collector device in accordance with EN12779 2004 is not lower than...

Page 28: ...ics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least re...

Page 29: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 30: ...lade kerf C Blade Tilt Handwheel Adjusts the blade angle from 0 45 D Micro Adjustment Knob Adjusts the fence side to side in small increments E Fence Lock Locks fence when pushed down unlocks fence wh...

Page 31: ...he machine immediately Refer to the Troubleshooting Test run the machine 1 Make sure you have read the safety instructions within this manual and that the machine is setup properly 2 Lower the blade a...

Page 32: ...f how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to b...

Page 33: ...here the blade does not protrude above the top face of the wood stock as shown Examples of non through cuts include dadoes and rabbets Non through cuts have a higher risk of injury from kickback becau...

Page 34: ...the workpiece Large Loose Knots Loose knots can become dislodged during the cutting operation Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or...

Page 35: ...oth profile Large gullets for large chip removal Crosscut Blade Features Best for cutting across the grain 60 80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet Combinati...

Page 36: ...s saw unless they meet the Blade Requirements specified in this manual otherwise they will increase the risk of kickback Dado Blades Stacked Dado Blade Multiple blades are stacked together to control...

Page 37: ...O NOT overtighten 6 Re install the blade guard riving knife and the table insert WARNING Blades are dangerously sharp Use extreme caution when working with or around the blade Wear proper safety prote...

Page 38: ...sure that the guard does its job effectively it must always be in the downward position against the table during idle operation and the hinge mechanism must be maintained in good working condition so...

Page 39: ...de guard when properly installed should pivot freely up and down and return to the table in the resting position It should also swing up high enough to accommodate the workpiece 7 Swing one side of th...

Page 40: ...e or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control Use your best judgment before removing the pawls as they are provided for your safety 1 L...

Page 41: ...not be used the riving knife must be installed Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts Because the blade guard is p...

Page 42: ...g Knife Use the riving knife for all non through cuts made with a standard table saw blade i e dadoes or rabbet cuts and when using a tenoning jig The saw blade MUST be a 10 diameter blade for use wit...

Page 43: ...ust the table insert set screws with a 2 5mm hex wrench to make sure the insert is flush with the table use a straightedge as a guide then turn the lock knob to secure the insert 5 Center a board at l...

Page 44: ...rform a cut on the right and left sides of the workpiece slide it back then use a pencil to mark the ends of the workpiece onto the center of the marker If you install another blade remove the pencil...

Page 45: ...ndard operations of a fundamental nature The following methods feature safety As with all power tools there is a certain amount of hazard involved with the operation and use of the tool Using the tool...

Page 46: ...ay from the blade and reduces the amount of sawdust flying free While certain operations require the removal of the blade guard and splitter assembly it should always be replaced for regular cutting I...

Page 47: ...nted edge of the workpiece must slide against the fence during the cutting operation 10 Advance the workstock using push sticks as needed through the saw blade holding it down and against the fence un...

Page 48: ...e the workstock against the miter gauge and advance both the miter gauge and workstock toward the saw blade Start the cut slowly and hold the workstock firmly against the miter gauge and the table One...

Page 49: ...de to align the outer edges of the teeth with your cut mark 8 Keep a firm grip as you pull the miter gauge and the workstock back away from the blade 9 Lower the blade guard 10 Start the saw and make...

Page 50: ...at does not cut all the way through the material Most dado head sets are made up of two outside blades and four or five inside cutters Dadoing may also be performed using a standard blade and making m...

Page 51: ...do head table insert not included must be used in place of the standard table insert DO NOT make through cuts with a dado blade Dado blades are only intended for non through cuts Failure to heed this...

Page 52: ...dadoing across the workpiece DO NOT use the fence in combination with the miter gauge to prevent binding with the workpiece 5 Reconnect the saw to the power source 6 Turn the saw ON The blade should...

Page 53: ...nd tight Raise the blade into the sacrificial fence to the height needed When using a dado blade a dado insert not included must be installed and used during rabbeting operations Cutting Rabbets with...

Page 54: ...a new standard zero clearance insert 3 Mark the width of the rabbet cut on the edge of the workpiece so you can clearly identify the intended cut while it is lying flat on the saw table 4 Raise the bl...

Page 55: ...gazines lumber supply locations and the internet We recommend using these sources to obtain information and plans for these tools not only to build them but to allow you to be exposed to a wider varie...

Page 56: ...he table insert 5 If the blade angle is incorrect turn the 90 A stop screw located on the table top to the left of the blade one full counter clockwise turn using the supplied 6 mm allen key 6 Turn th...

Page 57: ...and wheel Blade Tilt Bevel Adjustment The blade tilt bevel adjustment handwheel C is located on the side of the saw The bevel locking lever D is located under the table at the front of the saw and all...

Page 58: ...wise To lower the blade Turn the handwheel counter clockwise 3 With the blade set to the desired height tighten the lock knob by turning clockwise to lock the blade CAUTION To limit your exposure to t...

Page 59: ...ust touching the tip lock the square in place Now mark the carbide tip with a marker where you made this measurement 4 Rotate the marked blade tip to the other end of the table insert 5 Slide the adju...

Page 60: ...lignment zone then it needs to be adjusted Proceed to Adjusting Alignment instructions If the spreader riving knife is not parallel with the blade at either the top or bottom it may be bent Remove the...

Page 61: ...nce up against the right hand edge of the miter slot lock it in place then raise the blade above the insert Using a fine ruler examine how the fence lines up with the miter slot and the blade Note It...

Page 62: ...nlock the fence 3 Using a 10mm socket adjust the lock nut inside the back of the fence to loosen or tighten the fence clamping pressure 4 Lock the fence handle and verify whether the clamping pressure...

Page 63: ...ade 2 Face of miter gauge has two holes for purpose of attaching auxiliary facing 3 Miter gauge is accurately constructed for precision work Miter gauge is guided through T slot with a roller guide mo...

Page 64: ...protect the cast iron surface Occasionally open the cabinet and brush off and vacuum out accumulated dust from inside the cabinet and on the blade tilting gears and on or around the motor Periodicall...

Page 65: ...steel with a non staining lubricant Occasionally it will become necessary to clean the internal parts with more than a vacuum To do this remove the table top and clean the internal parts with resin pi...

Page 66: ...des are the grooved portions of the trunnions where the cast iron components slide against each other as the blade is tilted Clean the trunnion slides and tilt leadscrew with mineral spirits and apply...

Page 67: ...belt tension The belt is correctly tensioned when there is approximately 1 4 deflection when it is pushed with moderate pressure If there is more than 1 4 deflection when the belt is pushed with moder...

Page 68: ...erheated 13 Motor at fault 1 Decrease feed rate cutting speed 2 Only cut wood ensure moisture is below 20 3 Straighten or replace workpiece adjust fence 4 Use correct blade reduce feed rate or depth o...

Page 69: ...Motor fan rubbing on fan cover 7 Motor mounting loose 8 Belt worn or damaged 9 Belt s slapping cover 10 Pulley loose or not in alignment shaft bent 11 Arbor bearings at fault 12 Motor bearings worn o...

Page 70: ...67 67 SAW BODY PARTS DIAGRAM...

Page 71: ...68 68 SAW STAND PARTS DIAGRAM...

Page 72: ...69 69 SAW TABLE PARTS DIAGRAM...

Page 73: ...70 70 SAW TOOLS PARTS DIAGRAM...

Page 74: ...0t 2 1 9 Flat Washer 5 3 x 12 x 1 0t 2 1 10 Flat Washer 6 6 x 13 x 1 0t 1 1 11 Spring Pin 6 x 20 1 1 12 Spring Pin 8 x 40 1 1 13 Locking Bracket 1 1 14 Front Guide 2 1 15 Fence Body 1 1 16 Fence 1 1 1...

Page 75: ...er Blade Guard 1 2 15 Anti Loose Nut M5 x 0 8P 8B x 6H 1 2 16 Anti Kick Finger Left 1 2 17 Spring 1 2 18 Block 1 2 19 Rod Center Pin 1 2 20 Spreader Shaft 1 2 21 Spring 1 2 22 Retaining Ring ETW 7 1 2...

Page 76: ...eft Wear Resisting Chip 1 9 5 Left Wear Chip Double Sided Tape 3M 468MP 14mm 1 9 6 Right Wear Chip Double Sided Tape 3M 468MP 39mm 1 10 Set Screw M5 x 0 8P x 12 4 11 Set Screw M8 x 1 25P x 20 2 12 Spr...

Page 77: ...202 2 29 Key 5 x 5 x 18 1 30 Arbor 1 31 Hex Screw M6 x 1 0P x 20 3 32 Fixing Plate 1 33 Flat Washer 6 7 x 16 x 2 0t 3 34 Anti Loose Nut M6 x 1 0P 10B x 7H 3 35 Socket Hex Screw M6 x 1 0P x 12 4 36 Cla...

Page 78: ...y 1 66 Spacer 1 67 Cap Screw M5 x 0 8P x 12 3 68 Fence Block 1 69 Retaining Ring ETW 12 2 70 Worm Shaft 1 71 O Ring P12 2 72 Wave Washer WW 16 1 73 Round Head Screw W Washer M4 x 0 7P x 8 4 x 10 x 0 8...

Page 79: ...99 2 Lead Screw 1 99 3 Swiveling Head 1 100 Handle Wheel Kit 1 100 1 Handwheel 1 100 2 Handle 1 100 3 Handle the Back Cover 1 100 4 Knob Shaft 1 101 Hex Screw M8 x 1 25P x 20 4 102 Push Stick 1 104 Ri...

Page 80: ...3C x 1950mm 1 123 7 Round Head Screw M5 x 0 8P x 6 2 123 8 Tooth Washer 5 x 10 x 0 6t BW 5 2 136 Hex Wrench 2 5mm 1 137 Hex Wrench 4mm 1 138 Hex Wrench 6mm 1 139 Open Wrench 11 x 13 1 140 Open End Wr...

Page 81: ...78 78 NOTES...

Page 82: ...79 79 NOTES...

Page 83: ...80 80 NOTES...

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