Baileigh JP-1250 Operator'S Manual Download Page 48 | Manualshive

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TROUBLESHOOTING

Operational

Symptom

Possible Cause

Solution

Motor will not start or
fuses or circuit breakers
blow

Emergency stop button
depressed.
Short circuit in power cord or
connections.
Start capacitor faulty.
Thermal overload breaker set
too low.
Short in motor windings.

Reset the Emergency stop
button.
Check and repair or replace the
power supply cord and its
connections.
Replace the start capacitor.
Check the thermal overload
setting. It should be at 16 amps.
Replace the motor.

Motor fails to develop full
power or motor decreases
power under load.
Overheats or Stalls

Motor overloaded during
operation. Such as taking too
deep of a cut.
Poor air circulation around
motor.
Motor run capacitor faulty.
Low line voltage.

Check depth settings. Specified
settings are for typical material.
If material has high moisture
content or some other variable
then the depth setting may need
to be decreased.
Clean the motor fins and the
area around the motor to insure
normal air flow.
Replace the run capacitor.
Check the incoming power
supply during operation to verify
that it meets specification.

Cutter head slow to start
or squeals on start-up.
Slows or squeals during
operation.

Drive belts loose.
Drive belts worn out

Tighten drive belts.
Replace drive belts.

Loud continuous noise
when motor is running.

Defective drive belt(s).
Loose pulley(s)
Bearings on cutter head
defective.
Bearings in motor defective.
Foreign object/debris contacting
the drive system.

Replace the drive belts.
Align and tighten the pulley(s).
Replace cutter head bearings.
Replace the motor bearings.
Clean the motor cabinet of any
debris.

WARNING:

Disconnect machine from the power source before attempting

any troubleshooting.

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Summary of Contents for JP-1250

Page 1: ... Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 4 2013 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileighindustrial com OPERATOR S MANUAL ...

Page 2: ...ent 24 Determining Correct Table Height 25 Jointer Outfeed Table Adjustment 26 Jointer Fence Adjustment 27 Planer Table Height Adjustment 28 Changeover from a Jointer to a Planer 29 Changeover from a Planer to a Jointer 30 JOINTER OPERATION 31 Surface Planing Workpieces Less Than 75mm Thick 33 Surface Planing Workpieces Over 75mm Thick 34 Jointing 35 Thickness Planing 39 MAINTENANCE 41 ANTI KICKBA...

Page 3: ...r Drive Parts List 53 PLANER TABLE PARTS DIAGRAM 54 Planer Table Parts List 55 LIMIT SWITCH PARTS DIAGRAM 56 Limit Switch Parts List 56 BRIDGE GUARD GUIDE PARTS DIAGRAM 57 Bridge Guard Guide Parts List 57 FENCE PARTS DIAGRAM 58 Fence Parts List 59 ...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 5: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 6: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 7: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 8: ...materials PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises DUST PARTICLES AND IGNITION SOURCES DO NOT operate the table saw in areas where explosion risks are high Such areas include locations near pilot lights open flame...

Page 9: ...ot follow proper safety procedures NEVER place hands closer than 3 76mm to the rotating cutting knives ENTANGLEMENT HAZARD ROTATING SHAFT Contain long hair DO NOT wear jewelry or loose fitting clothing and DO NOT wear gloves HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES ...

Page 10: ...s the specific hazards Only trained and qualified personnel should operate this machine 2 Make sure guards are in place and in proper working order before operating 3 machinery Keep work area clean Cluttered areas invite injuries 4 DO NOT bypass or defeat any safety interlock systems 5 Know the location of the ON OFF switch and the E STOP button 6 Overloading machine By overloading the machine you...

Page 11: ...three prong plug it should be plugged into a three hole electrical receptacle If an adapter is used to accommodate a two prong receptacle the adapter plug must be attached to a known ground Maintain machine in top condition Keep clean for best and safest performance Follow 21 instructions for lubricating and changing accessories Reduce the risk of unintentional starting Make sure switch is in OFF ...

Page 12: ...ll also affect cut quality Maximum Cutting Depth The maximum cutting depth for one pass is 1 8 3 2mm Never 34 set the machine to cut deeper than this in one pass Grain Direction There is an increased chance of kickback when jointing or planing end 35 grain or against the grain This could also produce chatter and excessive chip out of the material Observe work area conditions DO NOT use machines or...

Page 13: ...d without using a push block EMERGENCY STOP This machine has an emergency stop E Stop button located on the front left edge of the machine In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E Stop Button Twist the button to unlock and reset the emergency stop button Resetting the e stop will not start the machine UNPACKING This jointe...

Page 14: ...ht 1 8 3 1mm Planer Maximum Cutting Depth 1 8 3 1mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales D...

Page 15: ...ing avoid rough or jerky motion and maintain at least 6 ft 2m safe clearance zone around the transport area Use Gantry Or Crane To Move Machine Lift the machine from the base NEVER use the jointer tables as lifting point When lifting verify that the lifting straps are long enough to maintain a full spread toward the outer edges of the machine as well as toward the lift hook to allow the straps to ...

Page 16: ... required for the working place If any long material is machined it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output In order to maintain and operate the machine properly it must be set up at least 20 508mm away from the wall parallel to the work direction Before beginning assembly take note of the following precautions and...

Page 17: ...ective layer from all blank machine parts 1 Transport brackets Cleaning Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces To remove this protective coating use a degreaser or solvent cleaner For a more thorough cleaning some parts will occasionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfac...

Page 18: ...15 15 GETTING TO KNOW YOUR MACHINE T S Q N K J I H G E D C R P O M B A U L F D X B AB Z V P W AA Y H G K ...

Page 19: ...idge Guard K Fence L Jointer Infeed Table M Fence Position Lock Handles N Fence Rail O Jointer Table Lift Handle 2 P Jointer Infeed Table Height Adjustment Knob Q Jointer Dust Collection Adaptor R Jointer Infeed Table Lock Lever S On Push Button T Off Push Button U Power Cord V Motor and Belts Access Cover W Fence Adjustment Knobs X Jointer Outfeed Table Height Adjustment Knob Y Planer Table Infee...

Page 20: ...or tools of a workstation be unguarded while operating any other workstation Fence Installation Note Infeed table in the up position for clarity The table may be in either position for assembly Mount the fence rail assembly A to the end of the 1 infeed table so that the rail is even with the front edge of the infeed table Mount the fence extension support B to the back 2 edge of the infeed table S...

Page 21: ... Installation Fasten the guard arm against the edge of the 1 jointer outfeed table using the two preinstalled screws A into the tapped holes Install the guard into the guard arm and snug into 2 position with the hand knob B A B ...

Page 22: ...lug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surfa...

Page 23: ...l s plug Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All c...

Page 24: ...21 21 ELECTRICAL DIAGRAM Connection Diagram ...

Page 25: ...te bridge guard assembly to rotate off of the table E Height Adjustment Knob Used to increase or decrease the tension on the bride guard This changes the clearance to the table for different material thickness when surface planing F Bridge Guard Arm Reaches from the mounting point to the cutter head G Guard Guide Covers the cutter head to prevent accidental contact Also used to assist in guiding t...

Page 26: ... for dust collection DO NOT create a trip hazard or an interference of the work station when routing the hose s Note Table shown in planer configuration Use dust port A for planer operation and dust port B for jointer operation The 4 101 6mm dust port is part of and on the end of the dust hood guard When connecting the flexible hose planning shall allow for The hose to travel with the hood when th...

Page 27: ...th of cut is directly related to the following factors Panel width Panel intensity Type of wood hardwood or softwood Wood moisture Feed rate WARNING Make sure the electrical disconnect is OFF before working on the machine Always follow proper safety precautions when working on or around any machinery CAUTION Always wear proper eye protection with side shields safety footwear and leather gloves to ...

Page 28: ...This adjustment does not normally change over time however it should be checked whenever changing cutter blades or if the cutter head has been removed for service for any reason Outfeed Table Too High If the outfeed table is too high a curved finished surface results Outfeed Table Too Low If the outfeed table is too low the work will have a gouge or snipe at the end of the cut Outfeed Table At Cor...

Page 29: ...adjustment knob B Raise or lower the outfeed table until the straight 5 edge just contacts the knife tip Slightly rotate the cutterhead to make sure the apex of the knife is just barely contacting the straight edge When the table is at the correct height hold the 6 adjustment knob B in position and tighten the lock screw A Move the straight edge to the opposite side of the 7 outfeed table and chec...

Page 30: ...e desired position Tighten the hand knobs 2 Tilt Angle Adjustment Loosen the tilt lock lever B and the pivot lock 1 lever C Tilt the fence to the desired angle as indicated on 2 the scale from 90 to 45 Hold in position and tighten both lock levers 3 Stop Setting Note Loosen the lock levers B and C just enough to allow the fence to tilt and pivot If the fence is too loose it will move and flex whic...

Page 31: ...PORTANT The maximum depth of cut on a single pass is 1 8 3 1mm Setting the table to take a larger cut will damage the machine and the work piece Measure the thickness of the workpiece 1 Calculate the depth of cut needed to achieve 2 the desired finished dimension Current material thickness minus the finished thickness DO NOT exceed 1 8 3 1mm on a single pass Loosen the height adjustment lock knob ...

Page 32: ...ntil the lock pin D engages to lock the table Unlock the infeed table lock lever 6 E by pulling forward and outward right as shown to unlock the infeed table Lift the infeed table to the open position until the 7 lock pin F engages to lock the table Rotate the hood G upward to cover and guard the 8 cutter head and latch into position using the hood latch H Routing the dust collection hose as neede...

Page 33: ... 5 verify that the dust hose does not block the jointer table or interfere with the operator s movement Release the planer hood latch C and rotate the 6 hood counterclockwise downward to rest on the planer table Unlock the table lock D or F and tilt the jointer 7 table downward to the flat position Repeat for the other table 8 Lift the lock lever C or E and slide inward 9 toward the center of the ...

Page 34: ... must be in place and operating properly Infeed table set for desired depth of cut Stand away from the cutterhead and turn the machine on for a few moments Listen for any odd noises rubbings vibrations etc Correct such problems before attempting operations on the jointer Carefully check your workpiece for knots holes staples or any foreign material that might damage knives or pose a risk of kickba...

Page 35: ...and approaches the cutterhead it is time to move it up and over the bridge guard guide in the same fashion as the left hand all the while continuing pressure as stated above Jointing In order to craft a good woodworking project it is necessary to have a square piece of wood to start with The way to do this is with a jointer You need one straight edge and one flat face After you have these you can ...

Page 36: ...lamping screw Clear the jointer table of any tools or material 6 Position push blocks sticks within easy reach for 7 feeding the workpiece Turn the machine ON 8 Position the workpiece on the infeed table and 9 take a position next to the table that will allow for safely feeding the workpiece across the cutter head Machining the workpiece 10 Feed the workpiece straight over the cutter head using st...

Page 37: ...64 2mm above the table Clear the jointer table of any tools or material 6 Position push blocks sticks within easy reach for 7 feeding the workpiece Turn the machine ON 8 Position the workpiece on the infeed table and take a position next to the table that will allow 9 for safely feeding the workpiece across the cutter head Machining the workpiece 10 Feed the workpiece straight over the cutter head...

Page 38: ...w Use the setscrew 1 to adjust the guard guide 3 to approximately 5 64 2mm above the table Clear the jointer table of any tools or material 6 Position push blocks sticks within easy reach 7 for feeding the workpiece Turn the machine ON 8 Position the workpiece on the infeed table and take a position next to the table that will allow 9 for safely feeding the workpiece across the cutter head Machini...

Page 39: ... between 90 and 3 45 Position the fence to provide enough width for the 4 material Adjusting the depth of cut to not more than 1 16 5 1 5mm Adjust the bridge guard 6 Place the workpiece against the fence and push it forward to the end of the table but not over the cutterblock Loosen the clamping screw 2 and move the guard guide 3 to be 3 8 10mm from the workpiece Tighten the clamping screw Use the...

Page 40: ...ration Adjust the table elevation to slightly thinner cut than your workpiece height approximately 2 1 32 1 16 0 8 1 6mm Cuts at this depth will usually take off the high spots Start the machine 3 Place the flat side of the workpiece down on the table and feed the workpiece through the 4 planer making sure not to stand directly in front or behind the workpiece to avoid kick back injury If the cut ...

Page 41: ... wood fiber DO NOT plane MDF plywood laminates or other synthetic products Plane WITH the grain Never feed end cut or end grained lumber into your planer Do not plane boards with loose or large knots splits cross grain or other obvious blemishes or defects These can damage the machine and pose a safety risk to the operator Keep your work area clear When planing long stock get assistance to receive...

Page 42: ...or and allow the cutter head to 7 reach full speed Machining the workpiece 8 Push the workpiece into the machine until it is pulled in by the feed rollers When the workpiece exits on the other side support it so it does not tip down If you are not going to continue working switch off 9 the machine and secure it against being turned on again accidentally Unlatch the feed roller engagement lever and...

Page 43: ...lding or buying push blocks Push Blocks should Maintain the 3 76 2mm rule by keeping hands at least 3 76 2mm from the cutting Blade s Provide stops for fingers should they slip during use Feel comfortable in your hand s Have a notch or dowels to assist in holding the material to prevent kick back Provide enough surface area to hold the material against the cutting blade s Be made of quality materi...

Page 44: ...an and oil the tables so that the material will slide easily Clean any rust spots that may develop on the bed with a commercial rust remover Use compressed air to blow out the interior of the machine in order to keep chips and sawdust from accumulating on the belts and pulleys Check the drive belt for tightness It should be snug but not overly tight Use a mill file to remove any nicks or dings fro...

Page 45: ...or any damaged 3 broken or bent fingers Also check for any accumulation of dirt gum or pitch and clean as needed Move the finger up and down The fingers should 4 raise and lower freely They should drop to the down position with their own weight 1 Workpiece 2 Planer Table 3 Anti Kickback Fingers 4 Cutter Head Cleaning the Feed Rollers Before beginning any maintenance work on the 1 machine switch it...

Page 46: ...ob B enough so that the motor plate may be lifted the full travel in the mounting slots Work the belts one at a time off of the motor pulley and remove the belt from the upper pulley Install the new belts as a set onto the upper pulley and then onto the motor pulley To tighten the belts 5 Allow the weight of the motor to hang down on the belts and turn the hand knob until any free travel in the ad...

Page 47: ...p track of the rotations IMPORTANT When removing or rotating inserts clean saw dust from the screw the insert and the cutterhead platform Dust accumulation between these elements can prevent the insert from seating properly and may affect the quality of the cut Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw which hol...

Page 48: ...ings Specified settings are for typical material If material has high moisture content or some other variable then the depth setting may need to be decreased Clean the motor fins and the area around the motor to insure normal air flow Replace the run capacitor Check the incoming power supply during operation to verify that it meets specification Cutter head slow to start or squeals on start up Slo...

Page 49: ...46 46 CABINET PARTS DIAGRAM ...

Page 50: ...Flat Washer M6 21 1 Cap Screw M10 x 35 6 Carriage Bolt M10 x 40 21 2 Lock Washer M10 6 1 Special Screw M10 x 40 22 Phillips Head Screw M4 x 10 7 Flat Washer M10 26 Strain Relief 8 Hex Nut M10 27 Plastic Nut 9 Motor Bracket 29 3 Contactor 10 Planer Scale 29 4 Thermal Relay 11 Phillips Head Screw M5 x 10 29 5 ON Button 12 Reinforcement Plate 29 6 OFF Button 12 1 Hex Bolt M8 x 16 30 Switch Box 12 2 F...

Page 51: ...48 48 JOINTER TABLE PARTS DIAGRAM ...

Page 52: ...M8 107 Outfeed Table Adjustment Knob 126 Cap Screw M6 x 16 108 Guide Screw 127 Hex Nut M5 109 Hex Nut M12 128 Cap Screw M8 x 12 110 Infeed Table Adjustment Knob 129 Handle 111 Infeed Lock Lever 130 Special Screw M12 112 Outfeed Lock Lever 131 Plunger 113 Plastic Knob M10 132 Spring 114 Retaining Ring 12mm 133 Knob M6 115 L Bracket 134 Push Block 116 Plate 135 Phillip Head Screw M5 x 10 117 Hex Bol...

Page 53: ...50 50 CUTTER HEAD AND FEED ROLLER PARTS DIAGRAM ...

Page 54: ...M5 x 8 207 Infeed Roller 228 Set Screw M6 x 6 208 Cover 229 Set Screw M6 x 20 209 Alignment Pin M5 x 16 230 Motor 3hp 2 23kw 220V 1ph 60hz 3450rpm 210 Pivot Pin 231 Motor Cord 211 Square Support 232 Key 8 x 35 212 Dowel 233 Belt 01330 213 Compression Spring 234 Cap Screw M8 x 80 214 Key M6 x 20 235 Set Screw M5 x 10 215 Dust Chute Plate 237 Bracket 216 Motor Pulley 238 Plate 217 Pulley 239 Plate 2...

Page 55: ...52 52 FEED ROLLER DRIVE PARTS DIAGRAM ...

Page 56: ...ring 6204 327 Hex Nut M5 308 Tension Spring 328 Cap Screw M8 x 30 309 Bearing 608 329 Flat Washer M8 310 Roller Chain 330 Hex Nut M10 311 Roller Chain 331 Flat Washer M12 312 Contact Wheel 332 Hex Nut M12 313 Lever 333 Bushing 314 Tension Spring 334 Cap Screw M5 x 20 315 Cam 335 Cap Screw M6 x 10 316 Cam Shaft 336 Cap Screw M8 x 20 317 Roll Pin M3Ø x 16 337 Lock Nut M10 318 Spacer 338 Cap Screw M8...

Page 57: ...54 54 PLANER TABLE PARTS DIAGRAM ...

Page 58: ...26 Washer M6 408 Bushing 427 Set Screw M8 x 6 409 Gear 428 Flat Washer M12 410 Worm Shaft 429 Lock Washer M10 411 Elevation Lead Screw 430 Hex bolt M10 x 35 412 Shield Plate 431 Set Screw M8 x 35 413 Hand Wheel 432 Cap Screw M10 x 30 414 Hex Nut M8 433 Hex Bolt M8 x 12 415 Universal Lock Lever 434 Hex Nut M10 416 Bushing 435 Set Screw M10 x 30 417 Poll Pin M4Ø x 25 436 Phillips Head Screw M8 x 20 ...

Page 59: ...501 2 Swing Lever M 509 Hex Bolt M8 x 25 501 3 Limit Switch Bracket 510 Hex Bolt M8 x 16 502 Compression Spring 511 Hex Nut M8 503 Extension Spring 512 Cap Screw M4 x 30 504 Switch Activation Rod 513 Cap Screw M6 x 20 505 Switch Activation Rod 514 Limit Switch 506 Switch Activation Rod 515 Limit Switch Wire Harness 507 Lock Nut M8 ...

Page 60: ...t Stud 2 716 Blade Guard 731 Lock Nut M8 717 Blade Guard End 732 Cap Screw M6 x 20 718 Square Tube 733 Phillips Head Screw M5 x 10 719 Link 734 Clamping Plate 720 Adjustment Knob 735 Phillips Head Screw M4 x 6 721 Set Screw M6 x 20 736 Knob M6 x 17 722 Spring 737 Nut M8 723 Adjustment Base 738 Rubber Handle 724 Stationary Base 739 Washer M8 725 Lock Spring 740 Washer M6 726 Lock Handle 741 Lock Nu...

Page 61: ...58 58 FENCE PARTS DIAGRAM ...

Page 62: ...pecial Bolt 835 Pad 811 Angle Scale 836 Support Plate 812 Trunnion Base 837 Washer M8 813 Adjusting Bolt M10 x 65 838 Cap Screw M8 x 25 814 Lock Handle M8 x 20 840 Cap Screw M8 x 16 815 Lock Bar 841 Side Support Plate 816 Lock Base 842 Cap Screw M8 x 20 817 Adjusting Bolt M10 x 95 843 Spring Plate 818 Washer M10 844 Phillips Head Screw M4 x 8 819 Plastic Insert 845 Cap Screw M5 x 12 820 Sliding Ba...

Page 63: ...60 60 NOTES ...

Page 64: ...455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64 70736 FELLBACH DEUTCHSLAND WWW BAILEIGHINDUSTRIAL DE ...

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