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Baileigh Industrial PT-105HD-W, Operator'S Manual

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OPERATOR’S MANUAL

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

CONTROLLER OPERATION 

MODEL: PT-105HD-W 

 
 
 
 
 
 
 
 
 
 
 

REPRODUCTION  OF  THIS  MANUAL  IN  ANY  FORM  WITHOUT  WRITTEN  APPROVAL  OF  BAILEIGH  INDUSTRIAL  IS 
PROHIBITED. Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused 
by an omission or error in this Operator

’s Manual, resulting from accident, negligence, or other occurrence. 

Edition 1  01/2022 

Baileigh Industrial 

1625 Dufek Drive 

Manitowoc, WI 54220 
Phone: 920.684.4990 

Fax: 920.684.3944 

[email protected] 

Summary of Contents for PT-105HD-W

Page 1: ...PROHIBITED Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or...

Page 2: ...rating Board Introduction 11 Power On Process and Main Interface 12 Function index of main interface 14 CUTTING FUNCTION 15 Speed Control and Adjustment 16 Forward 17 Backward 17 Edge Cutting Offset C...

Page 3: ...32 PARAMETER SETTING 33 Common Parameters 33 Flame Parameters 34 Plasma Parameters 35 System Parameters 37 Parameter Import 39 Parameter Export 39 Save Parameters 39 DIAGNOSIS FUNCTION 40 Diagnosis I...

Page 4: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 5: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 6: ...DO NOT touch hot piece part without gloves FUMES AND GASES The plasma cutting process produces fumes and gases that can be hazardous to your health If the area is not properly ventilated to remove th...

Page 7: ...ng with belts and pulleys ELECTRICAL SHOCK CAN KILL The plasma arc process uses and produces high voltages that can severely injure or kill Disconnect power source before performing service or repairs...

Page 8: ...rial machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to...

Page 9: ...ools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids 16 Keep children away Children must...

Page 10: ...4V The controller should be installed in a cab which can provide protection from powder The controller would be better used in the situation without high voltage radiation Maintenance KEEP HANDS CLEAR...

Page 11: ...low the dust off the controller To clean the controller screen without damaging it use a clean soft microfiber cloth and gently wipe the screen Most of the dirt will come off this way If there are sti...

Page 12: ...de and various FastCAM FreeNest SmartNest IBE software Compact keyboard design and easy to input files Graphics have some operations such as Proportion Rotate and Mirror Graphics can be arrayed in mat...

Page 13: ...te when the nesting of the plate is calculated wrong Technical Standard Control Axis 2 Control accuracy 0 001mm Coordinate range 99999 999mm Maximum pulses 200kHz Maximum speed 15000 mm m Maximum line...

Page 14: ...interface or Torch down in other interfaces F HOME Accelerate or skip to the head of the code line F END Decelerate or skip to the tail of the code line 1 9 During the cutting process change the cutt...

Page 15: ...erface please take the reference of the appendix 2 to run bios If pressing any other key it will jump over the countdown and directly enter the welcome interface If pressing no key it will countdown t...

Page 16: ...ts diagnosis keyboard diagnosis system self check date setting and system self defines F6 ZoomIn Zoom in the shape in full screen F7 ManualMove Manually move the machine F6 Zero Clear the coordinate o...

Page 17: ...14 14 Function index of main interface...

Page 18: ...keys 1 9 to achieve quick speed regulation For example press the number 3 the speed is automatically adjusted to 30 press the number 8 the speed is automatically adjusted to 80 of the preset speed X...

Page 19: ...perforation point when the system begins to move for the dynamic amplification Four direction keys Up down left and right Use to manually move the torch Speed Control and Adjustment Normal Speed Adju...

Page 20: ...the running process if you want to go backward according to the origin trail to maybe the material was not cut through you can follow the following direction First press F10 STOP key to set the machin...

Page 21: ...only used for the edge perforation function If pressing X the system considers the current point is the paused point it will continue cutting it That is the system offsets the cutting point When the c...

Page 22: ...Pressing the ESC button will exit without manual input perforation point Then pressing the left and right arrow keys to select the perforation point Dynamic Amplification After the start of cutting th...

Page 23: ...ill require during the cut In short this will allow the operator to see if the part will fit on the material to be cut out of Press the Space key to enter the cutting interface The F3 key will now be...

Page 24: ...starting to cut you can use the F3 Part Option in the main interface Press F3 to enter the part options menu F1 Mirror Press F1 the system will prompt F1 X mirror F2 Y mirror Press F1 to mirror along...

Page 25: ...SC exit Adjust X 00000 00 Adjust Y 00000 00 Angle 00000 00 Here you can manually move the cutting tip to the edge of one side or a corner preferred of the plate When the cutting tip is moved to a good...

Page 26: ...orkpiece is known you can enter the angle Please enter angle Min 360 Max 360 Angle 0 00 After manually entering the angle press ENTER The graphic will be rotated with the corresponding angle Positive...

Page 27: ...or the number Rows Columns and Row and Column spacing and then press F8 The result shows the number of rows and columns entered If the spacing is too large or too small then the parts will either have...

Page 28: ...or the number of Rows Columns and Row and Column spacing and then press F8 The result shows the number of rows and columns entered If the spacing is too large or too small then the parts will either h...

Page 29: ...or the number of Rows Columns and Row and Column spacing and then press F8 The result shows the number of rows and columns entered If the spacing is too large or too small then the parts will either h...

Page 30: ...w number In the part options menu press F5 to enter the selecting screen for row number Select row Press F1 to select the number of the row to start cutting with The system will display the row entry...

Page 31: ...n pause and wait for the next operation Press START in the cutting interface and the display will prompt for Offset cutting or to only return to the row or number Press Y the system will directly move...

Page 32: ...o ratio which is 10 times of the corresponding figure of the speed limit you have set for example press 3 change the cutting speed to 30 of the speed limit you have set press 8 and change the cutting...

Page 33: ...the system will automatically regard the paused point as the current breakpoint and remember it 2 When the system is in the process of cutting the breakpoint signal is connected with the urgent alarm...

Page 34: ...ould delete them Press F6 if the current position of the cursor is txt file or CNC file you could copy the current file to the flash disk when it is connected to the USB interface Press F7 if the curr...

Page 35: ...essing F2 can insert a new line after the current line and press F3 to delete the current line Press F Home key the cursor is automatically moved to the first character of the current editing line pre...

Page 36: ...ut enable hold preheat 2 Flame parameters all the parameters used in oxygen gas cutting 3 Plasma parameters all the parameters used in plasma cutting 4 Margin parameters ignition perforation cycle par...

Page 37: ...the next cutting point and the thickness of the plate determines cutting tip speed at the transition If the normal cutting speed is V angle is plate thickness is h then cutting tip speed in at the ti...

Page 38: ...lasma Updown Speed 100 00 Pierce Count 000 Clear Workpiece Count 000 Clear Cut Length m 0 00 Clear Cut Time 00 00 00 clear Run Time 00 00 00 clear F1 Common F2 Flame F3 Plasma F5 System F6 Import F7 E...

Page 39: ...uent alert Enter any positive number unit is s Time to Lock THC before M08 If the arc is broken this is a time that the system will delay allowing for an M08 arc stop command If the M08 command happen...

Page 40: ...rs The system parameters are related with the precision of the transmission shaft of the machine Horizontal Axis Pulse 500 000 pulse mm Vertical Axis Pulse 500 000 pulse mm Max cutting speed 10000 000...

Page 41: ...accelerates from its start speed to the expected cutting speed Plasma adjust time when plasma cutting from the time the motor starts to the time when the motor is up to the cutting speed Emergency STO...

Page 42: ...n is over press F7 in the parameter configuration interface to export the parameters you should connect the flash disk to the USB interface before exporting The dialog box will display Sure to export...

Page 43: ...40 40 DIAGNOSIS FUNCTION You can be diagnosing the I O and keyboard in the interface...

Page 44: ...rface Index Input Diagnosis The system will read current IO information when pressing F1 Refresh to refresh the interface and display all IO s status On means the input is effective and Off means the...

Page 45: ...put diagnosis interface Press or you can move the cursor to the corresponding output port press F3 to open the corresponding output port press F4 to close the corresponding output The solid dot repres...

Page 46: ...43 43 Key Press Diagnosis In the diagnostic interface a key value will be displayed behind KEY whenever the key is pressed...

Page 47: ...f check pass If the self test is down there will be the following alarm type DSP Dual ram is error ARM Dual RAM is error When coming across these situations turn off the main power for at least 30 sec...

Page 48: ...tem diagnosis interface to set the date and time The display will show the currently set date and time 2010 08 21 15 51 37 Sun Up or down to modify Move the cursor to the corresponding date time or we...

Page 49: ...46 46 SHAPES In the main interface press F1 ShapeLib to enter graph interface Use the or to move around the screen When the desired shape is highlighted press the F8 key to select that shape...

Page 50: ...press F8 to confirm Use the or to modify lead in lead out and sizes After modification press F8 to confirm Press any key to return to graphics processing interface In the interface press the F1 key to...

Page 51: ...te coordinate system 5 G20 English unit 6 G21 Metric unit 7 G41 Left kerf gap compensation 8 G42 Right kerf gap compensation 9 G40 Cancel kerf gap compensation 10 G00 Quickly move 11 G01 Liner cutting...

Page 52: ...49 49 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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