Baileigh Industrial DP-1200VS Operator'S Manual Download Page 6

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SAFETY INSTRUCTIONS

LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual,

BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word –

DANGER

WARNING

CAUTION

– is used with the safety alert symbol.

NOTICE

, which is not related to personal injury, is used without a symbol.

DANGER

: Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

: Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

: Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE

: Indicates a situation which, if not avoided, could

result in property damage.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.

DANGER

WARNING

CAUTION

NOTICE

Summary of Contents for DP-1200VS

Page 1: ...H INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2018 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...D SET UP 17 Mount Drill Chuck And Arbor 17 Coolant Pump and Tank 17 Work Lamp 18 ELECTRICAL 19 ELECTRICAL DIAGRAM 21 MACHINE ADJUSTMENTS 22 Quill Spring Adjustment 22 OPERATION 23 Removing Tooling from the Spindle 25 LUBRICATION AND MAINTENANCE 25 Greasing the Machine 26 Accessing and Cleaning the Coolant System 27 Oils for Lubricating Coolant 27 Coolant and Oil Disposal 27 Storing Machine for Ext...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and govern...

Page 5: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 6: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 7: ...otect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep hand at least 6 inches 150mm from the tooling while operating ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear...

Page 8: ...ke up for poor judgment carelessness or inattention Always use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Mod...

Page 9: ...ommon sense DO NOT operate any tool or machine when you are tired 12 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 13 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well light...

Page 10: ...the machine is NOT in use the drill bit should NOT be rotating 29 Remove adjusting keys and wrenches before turning drill press on Never start the machine before clearing the table of all objects tools scrap pieces etc 30 DO NOT bypass or defeat any safety interlock systems Never use the drill press without the swing away safety guard Use the safety guard The safety guard prevents chips from flyin...

Page 11: ...m Table Rotation 360 Table Size 16 75 x 19 425 x 482mm Table Working Surface 13 x 15 330 x 381mm Base Size 16 5 x 25 75 420 x 654mm Base Working Surface 12 75 x 15 324 x 381mm T Slot Width 2 0 625 15 875mm Column Diameter 4 102mm Machine Dimensions L x W x H 34 x 36 x 72 863 x 914 x 1830mm Base Footprint 26 x 16 75 660 x 425mm Power Requirements 220V 1Ph 60hz Drill Motor 2hp 1 5kw 220V 3Ph 60hz 7A...

Page 12: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 13: ... to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the machine with the lifting holes provided at the top of the machine Use lift equipment such as straps chains capable of lifting 1 5 to 2 times the weight of the machine Take proper precautions...

Page 14: ...racy of any machine depends on the precise placement of it to the mounting surface FLOOR This machine distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANC...

Page 15: ...13 13 GETTING TO KNOW YOUR MACHINE P B C M O N L D K J E F I G H A ...

Page 16: ...e column clamping nut and then crank the handle to adjust the table height H Coolant Pump Pumps coolant to the chuck I Base Supports the drill press J Coolant Nozzle W Valve Magnetically mounted coolant nozzle and flow control valve May be placed as needed to direct coolant flow to the work area K Chuck Holds various tooling for drilling and tapping L Safety Guard Adjustable guard with limit switc...

Page 17: ...the switch AB Drilling Tapping Selector Switch Selects the mode of operation drilling or tapping AC Power Indicator Lamp Illuminates when power is on at the control panel AD Start Button Top Green Starts the spindle motor Stop Button Bottom Red Stops the spindle motor AE Digital Indicator Displays the rate of spindle rotation in RPM AF Tapping Reverse Button Manually reverses the spindle rotation ...

Page 18: ...the crankshafts The crankshaft A controls the up down motion of the table Always unlock the table with clamping nut not visible in this picture at the back of the column before changing the height or rotating it Then lock the work table to secure in position Machine Base The sturdy machine base supports the entire machine as well as provides a secondary work table It has T slots to allow the use o...

Page 19: ...d place the tank assembly on the floor typically at the back of the base or on the base of the drill press 2 Connect the drain hose to the bottom corner of the work table 3 Route the cord and the hoses from the work table to the tank a Route the power cord and hoses so that they will NOT become entangled in the machine in any way b Route the power cord and hoses in a way that does NOT create a tri...

Page 20: ... supply 100VAC to 220VAC The cord is supplied with a molded NEMA5 15 plug This may be cut off and replaced with a NEMA6 15 if it is desired to connect to 220VAC a Route the power cord so that it will NOT become entangled in the machine in any way b Route the power cord in a way that does NOT create a trip hazard 4 Using the flexible arm position the lamp head to direct the light to the work source...

Page 21: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 22: ...re gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Unwrap the power cord and route the cord aw...

Page 23: ...21 21 ELECTRICAL DIAGRAM ...

Page 24: ...e the spring tension and clockwise CW to remove spring tension 3 Press the knob into the drill head at 90 intervals to lock the adjustment 4 After each 90 interval test the retraction of the quill When properly set the spring will fully retract the quill including the chuck and tooling with the least amount of tension required to do so This will minimize the free spin speed of the quill feed handl...

Page 25: ...sition and lock 4 Adjust the safety guard as necessary 4 To set the depth stop use the down feed handle A to bring the tip of the drill or tapping bit to the surface of the work piece B and hold this position This is zero position The quill lock C may be used tightened to old the quill in this position 5 Rotate knob D to set the drill depth on the scale with indicator E 6 If used release the quill...

Page 26: ...is reached or when the Tapping Reverse J button is pressed The quill will also the reverse direction to lift the tap out of the work piece Note In general use low speeds for tapping By tapping at high RPM there is a danger of damage to the piece part or the tooling While tapping the tool can be backed out at any time by pressing the reverse button AB 13 At the end of the operation press the red st...

Page 27: ...liding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine Lubrication Keep quill and column lubricated with light oil Use 20 wt non detergent oil for oil lubrication Use a general purpose grease for grease lubrication Daily Maintenance Check daily for any unsafe conditions and fix immediately Check that all n...

Page 28: ...wer quill assembly and pour 6 8 drops of oil into hole in center of pulley Lubricate the quill rack Lower the quill assembly and oil rack or gear teeth on back of quill Raise and lower quill several times to spread oil across rack Lubricate the rack Lightly oil the teeth evenly on rack Note When cleaning chips and debris from the machine use a brush and a shop vacuum DO NOT blow off the machine wi...

Page 29: ...egradable metal cutting fluid It has excellent cooling and heat transfer characteristics is non flammable and extends tool and machine life Each gallon of concentrate makes 21 gallons of coolant Coolant and Oil Disposal Used oil products must be disposed of in a proper manner following your local regulations Storing Machine for Extended Period of Time If the Drill Press is to be inactive for a lon...

Page 30: ...28 28 HEAD CONTROL PARTS DIAGRAM ...

Page 31: ...rd 901 Cap Screw 902 Phillips Head Screw 903 Nut M3 904 Nylon Nut 905 Hex Nut 906 Phillips Head Screw 3 16 907 Phillips Head Screw 1 4 S01 Light S02 Selector Switch S03 Stop Button S04 Variable Resistor S05 Button Yellow S06 Push Button Switch S07 Motor Inverter Switch S09 Terminal Block S10 Ac Motor Controller S11 Transformer S12 Contactor S14 Fuse S15 Relay 2p S16 Relay 2p S18 Limit Switch ...

Page 32: ...30 30 Item Description S19 Power Cord S20 Strain Relief S21 Relay 4p ...

Page 33: ...31 31 LOWER HEAD PARTS DIAGRAM ...

Page 34: ... Spring 208 1 Shaft Cover 209 Spring Cover 210 Shaft 211 Plane 212 Spring Base 213 Base 214 Switch UP 215 Switch UP 217 Depth Stop Scale Stud 218 T Type Nut 219 Pointer 220 Base 221 Quill Clamp 222 Knob 223 Nut 224 Space 225 Rubber Washer 226 Shaft 227 Bearing 6007ZZ 228 Quill 229 Bearing 6206 230 Key 231 Knob Bolt 232 Handle Body 233 Handle ...

Page 35: ...Pully 906 Phillips Head Screw 3 16 909 Phillips Head Screw 910 Set Screw 911 Phillips Head Screw 912 Hex Nut 913 Cap Screw 914 External Retaining Ring S30 915 Set Screw 916 Key 6 6 25mm 917 External Retaining Ring S25 918 Cap Screw 919 Flat Washer 920 Lock Washer 921 Hex Bolt 922 KEY 5x5x30mm 923 KEY 7x7x30mm 929 External Retaining Ring S45 930 Socket Head Cap Screw ...

Page 36: ...34 34 BASE AND TABLE PARTS DIAGRAM ...

Page 37: ...e 302 Column Base 303 Base 304 Gear 305 Gear Shaft 306 Handle Lock 307 Shaft 308 Space 309 Handle 310 Handle 311 Retaining Collar 312 Column 313 Rack 314 Cock 910 Set Screw 918 Cap Screw 924 Lock Washer 925 Hex Nut 926 Set Screw 927 Spring Washer 928 Hex Bolt ...

Page 38: ...drilling needs lubrication Mount properly Replace bit Reduce speed or feed as needed Use cutting fluid Bit burns or smokes Incorrect speed Chips not coming out of table Dull bit Feeding too slow Bit not lubricated Bit running backwards Change speed Retract bit frequently to clear chips Sharpen or replace bit Feed faster enough to allow drill to cut Lubricate bit Check motor rotation to be sure it ...

Page 39: ...37 37 Improper belt tension Workpiece not supported or clamped properly Adjust tension Support or clamp workpiece securely NOTES ...

Page 40: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...

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