Baileigh Industrial CS-350EU Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S MANUAL

MANUAL COLD SAW

MODEL: CS-350EU

© 2020 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or er

ror in this Operator’s Manual, resulting from accident,

negligence, or other occurrence.

Rev. 07/2020

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for CS-350EU

Page 1: ...NGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...Head Assembly 15 Electrical Box 15 Machine Base 15 Vise 16 Material Stop 16 Support Roller 16 Stand 17 Coolant Pump 17 ASSEMBLY AND SET UP 18 ELECTRICAL 21 OPERATION SETUP 23 Miter Angle 23 Vise Opera...

Page 3: ...INTENANCE 35 Accessing and Cleaning the Coolant System 36 Oils for Lubricating Coolant 36 Storing Machine for Extended Period of Time 37 Cleaning Coolant Path 37 LUBRICATION OIL TABLE 1 38 LUBRICATION...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials ROTAT...

Page 9: ...op If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does...

Page 10: ...intain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are...

Page 11: ...ce Check the blade teeth for damage If any of the teeth are broken or missing replace the saw blade 31 The operator should stand in front of the machine using a single hand to grip the feed handle 32...

Page 12: ...r 220V 1ph 60hz Main Motor 3hp 1 86kw 220V 3ph 4P 60hz 10A Coolant Pump 1 8hp 93w 220 1ph 50 60hz 0 5A L140 Coolant Tank 1 5gal 5 7L Net Weight with Stand 600lbs 272kg Shipping Weight 720lbs 327kg Ove...

Page 13: ...s they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or...

Page 14: ...11 11 Two Person Lift Use an assistant or lifting devise preferred to support the weight of the saw body Do not lift alone Hardware Head and Stand Assembly Feed Handle Support Roller Material Stop...

Page 15: ...er gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking...

Page 16: ...ration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to th...

Page 17: ...14 14 OVERALL DIMENSIONS Machine Dimensions when assembled...

Page 18: ...blade guard has a stationary cover which mounts to the left side of the gear case and a movable part which has linkage connect to it to cause the guard to open and expose the lower part of the blade a...

Page 19: ...provides support to reduce and prevent the material from kicking out at the end of the cut Material Stop The material stop to the right side of the vise may be used to set the cut length of the materi...

Page 20: ...head assembly machine base vise system and coolant pump system Houses additional electrical operation components Coolant Pump Located in the back of the machine stand the self contained coolant system...

Page 21: ...Using a sling C carefully wrap it around the collar of the moveable jaw and motor mount Use care not to pinch wires Remove the oil fill transport plug from gear transfer case Use a wrench to unscrew a...

Page 22: ...left side of the base Place the support roller I up to the machine base and align the 2 slots J with the screw holes in the base Using 2 M10 washers and 2 M10x25 hex bolts attach the support roller t...

Page 23: ...platform Insert one end of the 0 50 drain hose P onto the hose connector Q on the underside of the machine base Place the other end into the strainer cup R of the coolant tank Install the splash plate...

Page 24: ...ndicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resista...

Page 25: ...Repair or replace damaged or worn cord immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord and route the cord away fro...

Page 26: ...mping bolt D and slide the jaw left or right as needed to clear the saw blade The jaw should be between 0 25 and 0 5 6 13mm with out contacting the saw blade 6 Adjust the clamping support to the right...

Page 27: ...the vise hand wheel to open the jaws wider than the width of the piece 2 Measure and mark off the length of material to be cut 3 Place the piece on the flat surface in between the vise jaws 4 Slide th...

Page 28: ...A at the base of the bar riser 6 Slide the bar riser along the long rod B so that the tip of stop bar C touches the end of the piece part 7 Tighten the hex nut at the base of the bar riser A Using th...

Page 29: ...tor Use vise lever to open the jaws Remove or advance the piece part forward for next cut To turn off machine power press the stop button G To stop machine in an emergency situation press the EMERGENC...

Page 30: ...taken into consideration Type of material being cut ferrous or non ferrous Material hardness and physical dimensions Blade descent rate Rotational speed of blade Blade tooth profile Choose a tooth pi...

Page 31: ...and since fine tooth pitches have small gullets the accumulated chip will exceed the gullet capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft m...

Page 32: ...r breaking in you may slowly increase the feed rate up to the determined value Coolant The cooling fluid ensures that the blade teeth and material in the area of the cut do not overheat The fluid must...

Page 33: ...ITIVE AND NEGATIVE CUTTING ANGLES The cutting angle may vary from positive to negative depending on the cutting speed the profile and the type of material to be cut A positive angle determines better...

Page 34: ...aracterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or expansion which compensates for the pushing of chips inside the cutting edge thus reducing t...

Page 35: ...32 32 BLADE SELECTION CHART...

Page 36: ...ry to tighten the screws NOTE Do not overtighten To adjust the saw blade head Loosen the 3 set screws on each hinge nut A Tighten the nut to remove the axial play without causing the pivot to bind Tig...

Page 37: ...and operate saw to verify correctness of adjustment Changing the Saw Blade 1 To change the saw blade 2 Release and pivot the mobile guard A by removing the hex socket screw B 3 Place a block of wood...

Page 38: ...Lubricate threaded components and sliding devices Clean and grease the vise screw and sliding surfaces Clean the guard housing for the disk saw blade Apply rust inhibitive lubricant to all non painted...

Page 39: ...ve the drain hose from the return screen 2 Lift the tank and pump assembly off of the retaining tray and slide the assembly out of the stand 3 Remove and clean the filter A Replace if needed 4 Pour ou...

Page 40: ...th Once a year or if the coolant flow is reduced remove the channel covers and clean the coolant flow paths 1 Disconnect power to the saw 1 To change the saw blade 2 Release and pivot the mobile guard...

Page 41: ...ll Carnea Oil 10 Shell Carnea Oil 10 Aluania Greaser 1 Exxon Spinesso 10 Spinesso 10 Ronex MP Beacon 2 LUBRICATION OIL TABLE 2 Below 82 F Select from the products listed below Brand Hydraulic Tank Oil...

Page 42: ...39 39 PARTS DRAWING A...

Page 43: ...EU A13 Anti Spray Plate 2 A14 CS350EU A14 Hex Head Screw 2 A15 CS350EU A15 Roller 1 A16 CS350EU A16 Roller Bracket 1 A17 CS350EU A17 Handle Wheel 1 A18 CS350EU A18 Support Rod 1 A19 CS350EU A19 Swing...

Page 44: ...et Cap Screw M8x25 1 A48 CS350EU A48 Washer 1 A49 CS350EU A49 Anti Dust Plate 1 A50 CS350EU A50 Holder Plate 1 A51 CS350EU A51 Screw 1 A52 CS350EU A52 Spring 1 A53 CS350EU A53 Lower Switching Plate 1...

Page 45: ...ar 1 A83 CS350EU A83 Bushing 1 A84 CS350EU A84 Plate Stopper 1 A85 CS350EU A85 Disc Spring Washer 2 A86 CS350EU A86 Locking Nut 1 A87 CS350EU A87 Machine Head 1 A88 CS350EU A88 Ball Bearing 6301 1 A89...

Page 46: ...15 CS350EU A115 Shaft Right 1 A116 CS350EU A116 Shaft Left 1 A117 CS350EU A117 Bushing 1 A118 CS350EU A118 Hex Head Screw 2 A119 CS350EU A119 Nut 2 A120 CS350EU A120 Control Arm 1 A121 CS350EU A121 A1...

Page 47: ...44 44 PARTS DRAWING B...

Page 48: ...1 B14 CS350EU B14 Hose Clamp 1 B15 CS350EU B15 Hose 3 8 1 B16 CS350EU B16 Hose Clamp 1 B17 CS350EU B17 Valve 1 B18 CS350EU B18 Pump Wire 1 B19 CS350EU B19 Hex Cap Screw M6x15 4 B20 CS350EU B20 Washer...

Page 49: ...sformer 1 B36 CS350EU B36 Fuse and Fuse Base 3 B37 CS350EU B37 Relay KR1 KR2 2 B38 CS350EU B38 Terminal Strip 1 B39 CS350EU B39 Mounting Panel 1 B40 CS350EU B40 Wire Relief 2 B41 CS350EU B41 Screw 2 B...

Page 50: ...B3 Start Button Lamp VR Speed Controller A1 Inverter M1 Motor M2 Fan Motor M3 Coolant Pump 24V 220V Fuse 0 5A Fuse 0 5A L1 L2 F1 F2 L11 L21 10 Fuse 1 0A F3 1 SB1 2 SB2 3 SB3 4 SA2 5 KR1 KR2 0 KR1 R V...

Page 51: ...48 48 ELECTRICAL PARTS FU1 FU2 FU3 KR1 KR2 TC SA1 A1 M2 internal...

Page 52: ...49 49 SB4 SB1 SA2 SB2 SB3 VR A1 Display...

Page 53: ...V 24A 0 240V 11A 4 2KVA 3 0Hp 2 2kw 1 TC Transformer 35VA 230 24V 400V 24V 1 SB1 Emergency Stop KB2 BE102 250V 6A 1 SB2 Stop Button NPB22F CB 01 250V 6A 2A 1 SB3 Start Button NLB22F CB 01 250V 6A 2A P...

Page 54: ...the dimensions of the part to be cut RIDGES ON THE CUTTING SURFACE Ineffective gripping of the part in the vise Too fast advance Disk teeth are worn Insufficient lubricating coolant Teeth do not unloa...

Page 55: ...ty type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of material on...

Page 56: ...cky accumulation of material on the disk Decrease advance exerting less cutting pressure Change disk speed and or diameter Choose a suitable disk Use a better quality disk Check the gripping of the pa...

Page 57: ...quality disk Check the level of the liquid in the tank Increase the flow of lubricating coolant checking that the hole and the liquid outlet pipe are not blocked CHIPPED DISK Hardness shape or flaws...

Page 58: ...55 55 NOTES...

Page 59: ...56 56 NOTES...

Page 60: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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