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B. Braun Perfusor compact, Service Manual

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Perfusor® compact, 2.1 gb

6 - 1

6

6 -

Maintenance

The unit is maintenance-free.

A Technical Safety Check (TSC)

(see „Technical Safety Check TSC“

is to be carried out every 24 months to check the op-

erational capability of the Perfusor® compact.

6 - 2

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Summary of Contents for Perfusor compact

Page 1: ...Service Manual Perfusor compact Version 2 1 english 0 0 10...

Page 2: ...8713 9112 Languages of this Manual The Service Manual for this unit can be supplied in the following languages Designation Part No Service Manual Perfusor compact german 8713 9111 The complete Servic...

Page 3: ...e 1 1 Function Page 1 2 Accessories Page 1 3 Software Approved Software Versions Page 2 1 Version Display during Switch On Test Page 2 1 Extended Version Display during Switch On Test Page 2 1 Error M...

Page 4: ...Electrical Safety Page 5 5 Maintenance Page 6 1 Technical Safety Check TSC Page 7 1 Procedural Instructions on the TSC Visual Inspection Page 8 1 Functional Inspection Page 8 2 Pressure Cut Off Page 8...

Page 5: ...the pe riods stated 6 MP BetreibV B Braun also recommends training on the Technical Safety Checks or to perform at least the steps indicated in the current version of the manual as the TSC requires th...

Page 6: ...ion service the technician has participated in a technical training course for the specific B Braun unit Quality Management B Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485 This c...

Page 7: ...rically conductive shoes to prevent electrostatic charge Spare Parts and Test Equipment Only use original spare parts from the manufacturer Do not tamper with assembly groups which can only be exchang...

Page 8: ...are displayed green Click with the mouse button on a reference to jump to the corresponding source Menu commands are described as Menu File List of Abbreviations Abbreviations which are not generally...

Page 9: ...ernational Technicians Intercompany Nadja Machal Fax 49 5661 75 47 89 e mail nadja machal bbraun com Service Hotline Karl Tippel Tanja K rdel Phone 49 5661 71 35 25 Fax 49 5661 71 35 26 e mail karl ti...

Page 10: ...Contact Persons 0 0 10 Perfusor compact 2 1 gb For your notes...

Page 11: ...the membrane keyboard The syringes are changed semi automatically the function process and moni toring is microprocessor controlled The Perfusor compact has a long service life and is easy to service...

Page 12: ...terface 2 E Module as operating and control unit 3 Drive unit consisting of drive board with the complete sensor technology light barriers for syringe pre and end alarm syringe size rec ognition and m...

Page 13: ...w 1 Perfusor compact 2 1 gb 1 3 Accessories Designation Ord No Unit connecting lead 200 240 V 3450 2718 Unit connecting lead 100 120 V 3450 5423 Pole clamp universal clamp rotating 3450 9054 Battery p...

Page 14: ...System Overview 1 1 4 Perfusor compact 2 1 gb For your notes...

Page 15: ...e other on screen 888 8 111 1 222 2 555 5 AA Reference to the instructions for use hard and soft ware group 3 The Perfusor compact switches over to normal operation Extended Version Display during Swi...

Page 16: ...d CMP condition 3 Rate of FP and CMP different 4 Different function mode 5 Different rate of delivery 6 Different target volume 7 Different step volume low 8 Different motor steps 19 State motor state...

Page 17: ...e between NEC H8 85 Bw difference between NEC H8 86 Md difference between NEC H8 90 Syringe state in Oper_Syr 91 Set syringe type 92 Consistency error 93 Difference between setting and display 94 Time...

Page 18: ...6 150 Different software versions 151 Double CRC error 153 Different states 154 Different rates 155 Different F mode 156 Different mode values 157 Different alarm recognition 158 Different alarm clear...

Page 19: ...at Plc_Down 208 No sync at Plc_On 209 CMP FP timer end sync error 220 Different phases busy 221 Different phases idle 222 Motor on at reverse steps 223 Too many pending steps 224 Motor current error 2...

Page 20: ...Software 2 2 6 Perfusor compact 2 1 gb For your notes...

Page 21: ...ription refers to the Service Program version 6 0001 Introduction The Service Program runs on a PC All functions are easy to oper ate in the pulldown menus as in Windows The special keys on the keyboa...

Page 22: ...ing functions can be executed Drive calibration Reading loading pump data Displaying operation values Displaying and changing parameters Documentation of pump hardware modifications Saving all data to...

Page 23: ...4 Call menu Modes Modification and menu Syringes Sy ringe selection or Syringe types Note down parameters pri or to any modification e g new E Module Adjust Unit Settings 1 Menu File Connect 2 Menu E...

Page 24: ...changed Defaut Data The Service Program contains the Default dat file with the factory settings of the unit These values can be adjusted via the Syringe or Modes menu if required Max delivery rate bas...

Page 25: ...Termination Switch off pump Repeat communication start Switch pump on again the communication cannot be started Was the setting in the File Configuration file COM 1 oder 2 menu selected correctly Is...

Page 26: ...on file 4 Exit Exits the Service Program EEPROM Menu 1 Read F3 The data of the Perfusor compact can be checked and mod ified in the Service Program after they were read out Note The hyphens after the...

Page 27: ...riers and the drive end is determined by length calibration The motor steps deter mined are displayed after calibration is terminated 3 Pressure Calibration F6 The motor parameters for setting the 3 p...

Page 28: ...sor compact Table Allows to select all syringe types saved in the Perfusor compact Free type Only the free syringe types can be used can be loaded Table and free type Allows to select all syringe type...

Page 29: ...file with zero value syringes Now the corresponding free syringe type is de leted If necessary adapt the syringe selection e g when the selection was set to Free type but all free types were deleted N...

Page 30: ...olus rate and the syringe selection were changed and the Service Program is quit CAUTION A pressure calibration must be carried out if the bolus rate was changed Constants Menu 1 Service interval Read...

Page 31: ...Acknowledge by starting again Now the unit delivers the maximum basal rate Bolus Rate if not blocked 1 Press the F1 key bolus rate The value displayed must corre spond to the bolus rate set 2 Start bo...

Page 32: ...ts with unit software up to PLAA00070 0 Service Program version 6 001 Continuous tone with 3 Hz intermittent Continuous tone static Syringe Syringe Selection Note Note down the current code for 20 ml...

Page 33: ...tting is not correct 5 Open holder press keys 7 C number of the 20 ml free type F and keys 7 C number of the 50 ml free type F syringe is accepted if an alarm is triggered then the syringe selection s...

Page 34: ...nu File Connect F1 2 After activities on the drive Transfer data via menu EEPROM Read F3 from the unit to PC 3 After replacement of the E Module Call in default data from the PC via menu EEPROM De fau...

Page 35: ...ral instructions for in spection see Procedural Instructions for Inspection after Modifications via the Service Program p 3 11 Overload Check 1 Connect 50 ml OPS syringe filled with water drawn up to...

Page 36: ...shipped Test ok Calibration Serial number Modes max basal rate Modes Bolus rate Modes Staff call dynamic static Off alarm dynamic static Off alarm Modes Alarm tone Syringes Syringe selection Table Fre...

Page 37: ...layed upon startup Press the ON OFF button to delete the alarm 022 until the alarm symbol is no longer displayed If the alarm 105 is triggered afterwards switch the unit off Before startup 4 If batter...

Page 38: ...guide 5 screw split rivet for battery compartment cover 5 blind plug for syringe holder 5 countersunk screw M 3x10 5 flat head screw M 3x5 10 flat head screw M 3x6 5 board holder 5 flat head screw M...

Page 39: ...the E Module when disconnecting 4 Dismount both housing halves Always check A Module before replacing the board Other modules can only be exchanged without danger of conse quential damage if there is...

Page 40: ...hecks after Repair Procedural instructions see Procedural Instructions for Inspec tion after Modifications via the Service Program p 3 11 A calibration in the Service Program is to be carried out if a...

Page 41: ...1 1329 Spanish 3891 1337 Dutch 3891 1345 Italian 3891 1353 Portuguese 3891 1361 Norwegian 3891 1370 Finnish 3891 1388 Swedish 3891 1396 Czech 3891 1400 Turkish 3891 1418 Polish 3891 1426 Danish 3891 1...

Page 42: ...e holder with pin punch 3 Remove screw 4 Pull off holder 5 Push spacer washer 0 8x4x3 2 on the shaft if the syringe is not recognized 6 Insert new syringe holder 7 Fit new screw not the old one and sa...

Page 43: ...t the battery compartment cover does not get jammed Check for tight fit The battery compartment cover is also the holder plate for the pole fixation 4 6 Snap in Clip Designation Ord No Snap in clip an...

Page 44: ...utside and press MFC socket inwards 3 Pull off the N Module connector slightly pull out the A Module 4 Pull off connector on the E Module 5 Replace A Module and check snap in hook on the board 6 Assem...

Page 45: ...Open battery compartment see Battery Compartment Co ver p 4 7 2 Remove batteries 3 Connect unit to mains and switch unit on 4 Disconnect from mains for a short moment when the switch on test is finis...

Page 46: ...ay unlock zero force connector and lay ribbon cable 6 Connect connection cable 7 Insert new E Module at the side into the guide and position behind the holder Caution Do not damage the components 8 Pu...

Page 47: ...r Note Lay two wire cable with mains connector behind bearing Con nect mains connector correctly to the A Module please see fig ure Do not squeeze the cable see Close Unit p 4 4 Note The connector on...

Page 48: ...50 6624 Straight pin lock 3450 9100 WARNING THE DRIVE CONSISTS OF SAFETY RELEVANT PARTS OPERATIONAL RELIABILITY CAN ONLY BE GUARANTEED WHEN THE DRIVE IS EX CHANGED COMPLETELY Exchange 1 Open unit see...

Page 49: ...hange 1 Open unit see Open unit p 4 3 2 Move drive arm to middle position and lock 3 Loosen both screws on drive 4 Lift drive until the axial positioner is free 5 Remove axial positioner by forcing ap...

Page 50: ...le and slide until stopper of the aluminium profile from the motor side CAUTION Cable layout according to figure 7 Press board against stopper when screwing down Tighten screws hand tight 8 Fix satell...

Page 51: ...of Drive p 7 1 4 16 Drive Head Designation Ord No Drive head complete 3450 1720 Toggle 3450 1711 Exchange 1 Open toggle pull out drive head and close toggle again 2 Pierce tamper proof caps in drive...

Page 52: ...lug con nector 8 Push drive head housing towards the unit 9 Pull jaws off the drive tube 10 Pull drive head housing together with clamp off the drive tube 11 Assembly is done in reverse order Note Pay...

Page 53: ...herwise the housing is damaged b Clean adhesive position on new housing and stick type plate New type plates can only be ordered as spare parts if the old type plates are returned to B Braun see Orde...

Page 54: ...Unit Elements 4 4 18 Perfusor compact 2 1 gb For your notes...

Page 55: ...positioner drive head Syringe table quick reference guide Membrane keyboard Battery compartment cover battery compartment and contacts Unit feet MFC connector Holder for pole fixation side snap in mec...

Page 56: ...nspection Mechanical Inspection 1 Check function of the holder for pole fixation 2 Check stacking function of the unit with respect to other units 3 Check function of the syringe holder with syringe 4...

Page 57: ...12 3 ml h key sequence 1 2 3 The pump delivers The delivery rate set must be displayed 5 Open lock Alarm by buzzer and positive locking sensor alarm Drive stops Lock must not engage in upper position...

Page 58: ...ecified pressure is reached 6 Enter value in check list 7 Set pressure stage 3 key sequence F 3 C 3 F START 8 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is rea...

Page 59: ...syringe 6 Confirm syringe type 20 with F button 7 Press START button Pump delivers and triggers pre alarm at a volume of 5 ml 8 Bolus press buttons F and 1 simultaneously and keep buttons pressed unti...

Page 60: ...Checks after Repair 5 5 6 Perfusor compact 2 1 gb For your notes...

Page 61: ...gb 6 1 6 6 Maintenance The unit is maintenance free A Technical Safety Check TSC see Technical Safety Check TSC p 7 1 is to be carried out every 24 months to check the op erational capability of the...

Page 62: ...Maintenance 6 6 2 Perfusor compact 2 1 gb For your notes...

Page 63: ...e snap in mechanism 2 Functional Inspection Switch on unit Compare with instructions for use LCD self test and audible alarm Compare set delivery date and value displayed Check switching capability of...

Page 64: ...ort circuited mains inlet and plus pole in battery compartment top right 6 Accessories Enter MFC battery etc 7 Optional Rate limitation ml h Bolus rate limitation ml h Infusion line used for Technical...

Page 65: ...tening Check function with OPS 50 ml syringe Syringe holder axial positioner drive head clamp and push but ton sensor Membrane Keyboard Check adhesion cleanliness and fit Battery Compartment and Conta...

Page 66: ...C display if a syringe was not inserted 5 Insert current step gauge in the OPS 50 ml slot and close sy ringe holder The lock must engage automatically and the syringe symbol in the LC display must not...

Page 67: ...limit values of the Checklist for Checks after Repair do not correspond to the TSC values 2 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 3 Enter value...

Page 68: ...ove potentiometer calibration gauge c Insert max 50 ml potentiometer calibration gauges The 50 ml syringe symbol is displayed d Remove potentiometer calibration gauge Electrical Safety 1 Measure mains...

Page 69: ...Procedural Instructions on the TSC 8 8 5 Perfusor compact 2 1 gb...

Page 70: ...Procedural Instructions on the TSC 8 8 6 Perfusor compact 2 1 gb For your notes...

Page 71: ...0 1703 Calibration gauge 6 6 80 N 0770 1535 Current step gauge 10 130 N 0770 1616 for TSC as option Potentiometer calibration gauge 20 ml 0770 1543 Potentiometer calibration gauge max 50 ml 0770 1624...

Page 72: ...Test Equipment and Special Tools 9 9 2 Perfusor compact 2 1 gb For your notes...

Page 73: ...88 Swedish 3891 1396 Czech 3891 1400 Turkish 3891 1418 Polish 3891 1426 Danish 3891 1434 Syringe holder complete 3450 6608 with screw and cap Unit feet 3450 6640 Battery compartment cover 3450 6632 Sn...

Page 74: ...450 6624 Straight pin lock 3450 9100 Axial positioner 3450 6659 Drive board 3450 6691 with main PCB and satellite boards for syringe size recognition and recognition of direction of rotation Drive hea...

Page 75: ...hook 3450 8368 Plate 2 pcs 3450 2610 Connection cap D12 4 5 pcs 3477 4149 Bellows 5 pcs 3477 3274 Pressure spring 5 pcs 3477 4165 Universal Clamp Universal clamp complete not available any more Thread...

Page 76: ...10 4 Perfusor compact 2 1 gb For your notes...

Page 77: ...2 2 Ersatzteilliste 10 1 F Function 1 2 Functional inspection 5 2 8 2 H Housing bottom part 4 17 Housing upper part 4 11 L List of abbreviations 0 8 LS clip 4 9 N N Module 4 11 O Operation 5 3 Overlo...

Page 78: ...Index 11 11 2 Perfusor compact 2 1 gb Test equipment 9 1 Trouble shooting 3 5 TSC 0 5 7 1 U Unit feet 4 6 V Version display 2 1 Visual inspection 5 2 8 1...

Page 79: ...oftware New spare parts Total list of spare parts Checking the pressure cut off during Bolus after repair Current Information If you hear a scraping noise when the drive arm is pulled out the straight...

Page 80: ...Appendix A A A 2 Perfusor compact 2 1 gb For your notes...

Page 81: ...cult This modification is limited to installation of a washer Modification 1 Pierce through the cap and remove 2 Fasten syringe holder with pin punch 3 Remove screw 4 Pull off holder 5 Push washer 0...

Page 82: ...Modification Instructions for Syringe Holder B B 2 Perfusor compact 2 1 gb For your notes...

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