Axi STS 6030 Instruction, Operating, & Maintenance Manual Download Page 2 | Manualshive

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REV03016730010220

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Summary of Contents for STS 6030

Page 1: ...n Dr Fort Myers FL 33905 239 690 9589 Toll Free 877 425 4239 FAX 239 690 1195 www AXI International com STS STS 6030 7030 Instruction Operating Maintenance Manual ENCLOSED FUEL MAINTENANCE SYSTEM REV03016730010220 ...

Page 2: ...REV03016730010220 1 ...

Page 3: ... Mounting 11 Electrical 11 Field Connections If Applicable 11 Plumbing 11 Typical Plumbing Installation Schematically 12 Important Installation Precautions 12 Multi Tank Installation If Applicable 12 Controller 14 Setting the Current Date and Time 6000 Series Controller 14 Programming the Timer 6000 Series Controller 14 Setting the Current Date and Time 7000 Series Controller 14 Programming the Ti...

Page 4: ...ubleshooting 23 Symptom Troubleshooting Guide 23 AXI International Limited Warranty 24 Warranty Claim Procedure 25 Technical Assistance and Ordering 26 Accessories and Additional Configuration Parameters 26 Replacement Filter Elements 26 System Identification 26 ...

Page 5: ...0 C Operating Temperature 7000 Series 41 122 F 5 50 C Electrical 480V 60Hz 15A 1Ph or 230V 50Hz 15A 1Ph Pump 2 HP Spur Gear Pump Suction Capability Primed 15ft vertical lift or 100ft horizontal run lines 1 5 primed Timer Incorporated PLC based timer Maximum Fluid Viscosity 5 cSt Outline Dimensions 56 x 72 x 17 142 x 183 x 43 cm H x W x D System Weight 760 lbs 345 kg Note It is the user s responsib...

Page 6: ... LCD Display o 7000 Series Controller HMI Touchscreen Control Water Detection Alarm Module Vacuum Switch Pressure Tranduscers Flow Switch Leak Detection Float Switch Inlet and Outlet Isolation Ball Valves Pump Motor 2 HP Gear Pump Fuel Conditioner Inline Magnetic Fuel Conditioner Primary Filter Standard issue 10μ particulate filter cartridge other filter elements available Drain Valve Secondary Fi...

Page 7: ... Water Detection Sensor Probe Solenoid Drain Valve Basket Strainer Water Collection Drum o High Water Level Float Switch Manual Additive Injection If Applicable System Ball Valve Additive Injection Port Injection Port Ball Valve Auto Additive Injection Assembly If Applicable Accessory Pump Flexible Suction Return Lines Additive Injection Flow Sensor Solenoid Valve Additive Container Float Switch C...

Page 8: ...ctivated when the Vacuum Switch placed on the suction side of the pump set detects a reading above the factory set point The system will go into an alarm state and the pump will not be allowed to run until the alarm is addressed and reset High Pressure system shutdown alarm indication o Activated when a Pressure Transducer placed on the pressure side of the pump set detects a differential pressure...

Page 9: ...operate system without high fuel level alarms from both tanks tied into the control panel Frequently test overflow alarms for proper functionality and pump shutdown Auto Water Drain AWD If Applicable 1 When the Secondary Filter s High Water Sensor is triggered the system will shutdown 2 The system will remain shut down for 60 seconds allowing water to be completely separated from the fuel 3 After ...

Page 10: ... the treatment ratio For example 5 Gallon Jug of AFC treats 25 000 gallons of fuel so enter 1 5000 6 Once this information is entered press the START button to begin the injection process 7 There is a progress bar that will display the total amount of additive to be added full red bar and as the additive is injected the red bar will decrease 8 Once the bar is depleted the process will stop 9 If at...

Page 11: ...electrical problems Immediately report or note any damages to the shipper Checklist If the packing crate shows signs of damage inspect the system for damage Check the entire system for damage that could indicate internal mechanical or electrical problems Check pump motor hardware and all plumbing connections for tightness Check all electrical terminals and connections for tightness ...

Page 12: ...ts to the ground studs provided as shown on the provided drawings After the initial wiring of the system check operation to ensure that the motor is running in the correct direction If the motor is running in the wrong direction contact AXI International immediately WARNING The whole system enclosure plumbing motor electric sub panel must be properly grounded for operator safety Depending on lengt...

Page 13: ...ns That includes valves 90 degree connectors or other plumbing accessories For continuous optimal performance make sure suction and discharge lines are free of contamination nothing is blocking the flow of fuel and the suction line always stays primed Note Plumbing installation must be in accordance with all applicable federal state and local rules laws standards and regulations Note Additionally ...

Page 14: ... system s enclosure The provided external High Tank Fuel Level Alarm Inputs see provided electrical drawings must be wired to the Normally Closed High Level Alarm Contacts on each tank to avoid overfilling and potential spills This is a very important safety feature that will shut the fuel polisher pump down in case a tank reaches an unsafe fuel level ...

Page 15: ...e the arrow key to select the Timer and Press OK 5 Use the arrow keys to select the desired field and press OK to edit 6 Use the left and right arrow keys to select the day days of the week the system should automatically turn on and the up or down arrow key to activate the selected day 7 Use the arrow keys in same manner to program the On time for when the system will switch on on the selected da...

Page 16: ...e IP Address 1 From the Main Menu press the CONFIG button 2 Input 9999 and press the enter key 3 Push IP Config and continue onto the next page 4 Enter the desired values for the PLC IP Address PLC IP Mask PLC IP Gateway PLC Remote IP and Network ID 5 Power cycle the touch screen HMI PLC Note When communicating via Modbus TCP IP Port 3 Ethernet Cable Slot the PLC Remote IP and Network ID do not ne...

Page 17: ...gauge readings reaching 16 HG may indicate excessive debris in the strainer Also it could be derived from above average flow restriction or too high suction height This will likely result in pump shutdown and activate the high vacuum alarm Note 16 HG vacuum clogged strainer or suction line flow restriction excessive lift The system s pressure gauge should show 22 PSI maximum pressure under normal ...

Page 18: ...the testing procedure s for the switch es as outlined in the commissioning section Flow Switch When the flow rate drops below the predetermined set point on the flow switch the switch will trigger a signal to shut down the pump The Set Point SP1 on the flow switch should be set at the nominal flow rate of the system There is also a Reset Point rP1 which should be set to 5 less than the SP1 setting...

Page 19: ...he bottom of the leak basin The pump should immediately turn off and the Leak Detection alarm should be indicated on the System Controller Reset the alarm by lowering the float switch and pushing the Alarm Reset button on the enclosure door panel High Vacuum Alarm Slowly partially close the inlet ball valve At 16 HG the pump should turn off and PLS SERVICE PRIM FILTER or High Vacuum alarm should b...

Page 20: ...ton on the enclosure door panel Tank Overflow If Applicable Manually raise the HIGH float switch located on each of the connected tanks The pump should immediately turn off and the Tank Overflow alarm should be indicated on the System Controller Reset the alarm by pushing the Alarm Reset button on the enclosure door panel Note If any of the above described alarm test procedures fail or if any alar...

Page 21: ... restrict the flow of fuel resulting in the system s pressure gauge indicating a pressure spike The gauge is mounted between the pump and the fine filter At a pressure of 22 PSI the pump will automatically shut off and generate a High Pressure Alarm This signal indicates that it is time to change the filter element Changing the Filter Element s 1 Turn the enclosure door panel selector switch to th...

Page 22: ...ive debris in the Wye Strainer will result in a pump shutdown and High Vacuum alarm This indicates that it is time to clean the strainer basket Servicing the Wye Strainer 1 Turn the enclosure door panel selector switch to the OFF position making sure the pump will not turn on 2 Close the inlet and outlet ball valves 3 Place an appropriate container below the drain valve bottom of the Wye Strainer ...

Page 23: ...llection Drum Servicing Water Collection Drum 1 Keep a fuel waste container below the Manual Drain Port Please see Step 3 2 Remove the Float Switch from the Water Collection Drum 3 Properly dispose contents of the Water Collection Drum in accordance with the proper AHJ 4 Replace the Float Switch to its original state on the Water Collection Drum ...

Page 24: ... in tank 2 Restriction in plumbing on discharge side too high 3 Head on discharge side too high 4 Check valve stuck or defective 5 Outlet ball valve not fully open 6 Discharge line clogged Pump requires too much power 1 Liquid too viscous 2 Bent pump shaft binding rotor 3 Misalignment of pump motor coupler Noisy operation 1 Insufficient fuel supply 2 Air leaks in the inlet pipe 3 Air in fuel on th...

Page 25: ...ot limited to improper installation or location in a harsh corrosive or saltwater environment 5 Failures resulting from attachments accessory items and parts not sold by AXI International 6 Repairs by any party other than those authorized by AXI International 7 Failures resulting from user s delay in making the product available for inspection by AXI International after notifying AXI International...

Page 26: ...f purchase model number serial number and a detailed explanation of the problem you are experiencing The Customer Service Representative may at the discretion of AXI International arrange for a Field Engineer to inspect your system If the inspection reveals a defect covered by its limited warranty AXI International will either repair or replace the defective parts or products AXI International ass...

Page 27: ... in this manual are the most accurate source of part numbers Accessories and Additional Configuration Parameters SYSTEM ALARMS Switches and timer delays Type Default Set point Default Timer delay sec AXi international s part number Vacuumswitch 16 in hg 5 0 aa 0528 Pressure TRANSDUCER 22 psi 0 0 aa 1000 Flowswitch 30 gpm 10 0 aa 1166 Replacement Filter Elements See Replacement Filter Chart in the ...

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