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SERVICING PRIMARY FILTER 

Set  the  telltale  gauge  pressure  indicator  (red  pointer)  to  slightly  above  the  black  needle  prior  to 
operation. The gauge will indicate maximum vacuum pressure during system operation. 

Clogging filter elements restrict the flow of fuel and the system’s pressure gauge will indicate a pressure 
drop. The gauge and differential pressure indicator are mounted on top of the primary filter head. At a 
pressure drop of 25 PSI (red dial area of the gauge) the solenoid will automatically close and activate the 
“HIGH PRESSURE ALARM” indicator light. The signal indicates that it is time to change the filter elements.

 

SERVICING AND BACK-FLUSHING PRIMARY FILTER: 

1. Turn key switch to the “OFF” position – make sure pump will not turn on
2. Close the inlet and outlet ball valve
3. Place a fuel waste container below the drain valve on the bottom of the filter
4. Open the drain valve
5. Allow all fluid to drain from the filter
6. Open the vent valve on the cover of the housing ; allow the unit to thoroughly vent before

opening the cover

7. Loosen the 4 knobs attaching the head to the housing flange
8. Remove the head gasket and discard
9. Remove and discard the expended cartridge in a FIRE-SAFE place. In accordance with local and

national regulations.

10. Flush the interior of the housing with clean, processed, filtered product or a suitable solvent. A

nonmetallic bristle brush will help to remove caked-on debris. Rinse the housing and unit cover
with a clean solvent and dry with soft, lint-free wiping cloths.

11. Lightly lubricate new head gasket with Vaseline or Petroleum Jelly and position it on the head. If

Vaseline is not available lubricate the gasket with the fuel or oil it will be used in.

12. Insert a new cartridge into the housing. Position housing (with cartridge) underneath filter head.

Push/twist cartridge onto head spigot. The head “conical spring” will seat/seal the cartridge in the
housing.

13. “Rotate” housing onto the collar bolts, hand tighten knobs until head is “snug” to housing.

NOTE: A torque wrench is recommended. Tighten all collar bolts to 100 in lbs. 

14. Close the drain valve on the bottom of the housing.
15. SLOWLY open the inlet and outlet valves; allow the unit to fill completely.
16. Leave the vent valve on top of the unit open; to allow entrapped air to escape while filling.
17. When a small amount of fluid flows from the vent, close it tightly.
18. During the initial filling and after the above maintenance, and while unit is in operation, examine

housing and all connections for leaks. Including head/flange junction.

19. Push the “ALARM RESET” button on the control panel to acknowledge the alarm and reset it
20. Return the pump selector key switch to “AUTO” or “RUN”
21. Check for leaks when re-starting and pressurizing the system. Your system is now ready to resume

normal operation

Summary of Contents for STS 6000-P35

Page 1: ...INSTRUCTION OPERATING MAINTENANCE MANUAL Enclosed Programmable Automated Fuel Polishing System 1 239 690 9859 AXI International AXInternational AXIFuel AXIFuel 1 877 425 4239 Toll Free www AXI Intern...

Page 2: ...R ALARM FEATURES 11 INITIAL START UP COMMISSIONING CHECKLIST 11 Gauge venting accuracy 11 OPERATION 11 Emergency Stop 11 System Operation 12 Programming the Timer 12 Fuel Line Leak 13 Stabilizing and...

Page 3: ...r test runs significantly accelerate the fuel polymerization and degradation proc ess by returning fuel that has been compromised by heat and pressure back to the tank Potential liabilities can easily...

Page 4: ...liant 710 only Stablized Fuel up to 12 mo Added Lubricity Improved Combustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents...

Page 5: ...Memory backup to retain program memory during power outages System Solenoid control switch Auto Off Manual weatherproof key operated Alarm Reset weatherproof push button Power available indicator Sys...

Page 6: ...during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper CHECKLIST o If the packing crate shows signs of damage inspect the S...

Page 7: ...ed connect the external pump shut down input terminal see wiring diagram and follow the specifications provided in the electrical wiring diagram to disable pump e g remote shut down remote pump contro...

Page 8: ...rom the suction line of the engine If that is not possible appropriate valves must be installed to completely separate the STS 6000 from the engine fuel system to prevent any possible interference wit...

Page 9: ...ped INITIAL START UP COMMISSIONING CHECKLIST GAUGE VENTING ACCURACY After shipment pointer of gauges may not rest at zero due to internal case pressure buildup caused by temperature variations Accurac...

Page 10: ...the ESC button 5 Select Stop and press OK 6 Select Yes use down arrow key and press OK 7 Select Setup use down arrow key and press OK 8 Select Clock and press OK 9 Select Set Clock and press OK 10 Us...

Page 11: ...AND OPTIMIZING FUEL QUALITY We recommend treating the fuel with the AXI INTERNATIONAL Fuel Catalyst AFC 705 This will enhance and accelerate the tank cleaning process by breaking down and dissolving e...

Page 12: ...is operating properly o the user supplied remote circuit breaker is in the Off position and o that all sources of power are isolated from the unit o Proceed only after this has been verified and prop...

Page 13: ...an processed filtered product or a suitable solvent A nonmetallic bristle brush will help to remove caked on debris Rinse the housing and unit cover with a clean solvent and dry with soft lint free wi...

Page 14: ...time Always use two of same type filter elements never mix two different kinds or micron ratings 1 Turn key switch to the OFF position make sure pump will not turn on 2 Close the inlet and outlet bal...

Page 15: ...ed 7 Primary filter water separator plugged Rapid pump wear 1 Pipe strain on pump causing bind 2 Worn pump motor coupler 3 Pump has been run dry or with insufficient fuel 4 Plumbing on inlet side not...

Page 16: ...t limited to improper installation or location in a harsh corrosive or saltwater environment 5 Failures resulting from attachments accessory items and parts not sold by AXI International 6 Repairs by...

Page 17: ...odel number serial number and a detailed explanation of the problem you are experiencing The Customer Service Representative may at the discretion of AXI International arrange for a Field Engineer to...

Page 18: ...lement 5 Micron FBO 60357 Micro filter element 10 Micron FBO 60341 Micro filter element 25 Micron Secondary Filter WB 3 3 Micron Water Block spin on filter cartridge WB 10 10 Micron Water Block spin o...

Page 19: ...side Diameter JB Junction Box HG Inches of Mercury L Lamp L E D Light Emitting Diode LFF Loss of Flow Relay LFL Low Fuel Level Relay LPR Low Pressure Relay MDB Main Distribution Block MDS Main Disconn...

Page 20: ...tomated enclosed fuel maintenance systems mobile fuel polishing systems compact fuel maintenance systems fully integrated day tank systems fuel transfer systems fuel conditioners Tier 4 compliant fuel...

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