AVANT 225 Operator'S Manual Download Page 2

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Avant 220/225 2017 1

TABLE OF CONTENTS

INTRODUCTION ....................................................... 3

Foreword ................................................................................... 3

Make sure all relevant manuals are available ..................... 4

Intended use .............................................................................. 5

Avant warranty ......................................................................... 7

SAFETY FIRST ............................................................ 8

General safety instructions .................................................... 8

Operation on uneven surfaces, gradients, and near
excavations ................................................................................ 11

Personal safety and protective equipment......................... 11

Electric system and handling the battery ........................... 13

Handling fuel (220/225) .......................................................... 14

LPG Fuel - Safety (225LPG) ................................................... 15

Safety of LPG systems ............................................................. 15

DESCRIPTION OF THE LOADER ............................ 17

Identification of the loader .................................................... 17

Main parts of the loader ......................................................... 18

Signs and decals ........................................................................ 19

Technical specifications .......................................................... 23

General specifications ............................................................. 24

Tyres............................................................................................ 25

Wheel spacers .......................................................................... 25

Wheel weights (optional extra) ........................................... 25

Fuel requirements .................................................................... 26

Engine oil requirements .......................................................... 27

Auxiliary hydraulics oil flow .................................................. 27

Tipping load ............................................................................... 28

CONTROLS OF THE LOADER ................................ 30

Parking brake lever .................................................................. 30

Dashboard .................................................................................. 31

Indicator lights .......................................................................... 31

Control of loader boom, auxiliary hydraulics and
other functions ......................................................................... 32

Engine compartment ............................................................... 34

Battery disconnect switch ...................................................... 34

Trailer coupling ......................................................................... 34

Rear auxiliary hydraulics outlet (option) ............................ 35

Engine heater (option) ............................................................ 35

Electric 12 V outlet .................................................................. 35

Seat - Seat belt and seat adjustments .................................. 36

Seat heater ................................................................................. 36

Lights ........................................................................................... 37

CAB L (optional extra) ........................................................... 38

OPERATING INSTRUCTIONS ................................. 39

Starting the engine ................................................................... 40

Ignition key ................................................................................. 40

Stopping the engine (Safe stopping procedure) ................ 41

Drive control ............................................................................. 42

In case the machine tips over ................................................ 44

Material handling ....................................................................... 45

Refuelling (220/225) ................................................................. 46

Replacing a gas bottle (225LPG) ........................................... 47

Transporting instructions and tie down points ................ 48

Storage ........................................................................................ 49

WORKING WITH ATTACHMENTS ........................ 51

Requirements for attachments ............................................. 51

Coupling the attachments ...................................................... 52

Coupling the hydraulic hoses of the attachment ............. 54

Using the auxiliary hydraulics ................................................ 55

Releasing the residual pressure of hydraulic systems ..... 56

SERVICE AND MAINTENANCE ............................... 57

Installing of service support and frame lock ...................... 59

Daily inspections ....................................................................... 60

Maintenance schedule ............................................................. 61

Loader maintenance ................................................................ 62

Engine maintenance ................................................................. 67

Engine service ............................................................................ 67

Fuel system, gasoline 220/225 ............................................... 70

Fuel system, 225LPG ............................................................... 71

Jump start and auxiliary power ............................................. 73

TROUBLESHOOT ...................................................... 74

SERVICES MADE ........................................................ 76

INDEX .......................................................................... 82

Original instructions

Summary of Contents for 225

Page 1: ...English Operator s Manual 2016 www avanttecno com ...

Page 2: ...artment 34 Battery disconnect switch 34 Trailer coupling 34 Rear auxiliary hydraulics outlet option 35 Engine heater option 35 Electric 12 V outlet 35 Seat Seat belt and seat adjustments 36 Seat heater 36 Lights 37 CAB L optional extra 38 OPERATING INSTRUCTIONS 39 Starting the engine 40 Ignition key 40 Stopping the engine Safe stopping procedure 41 Drive control 42 In case the machine tips over 44...

Page 3: ...onal injury or damage to property WARNING This safety symbol refers to important safety information in this manual It warns of an immediate hazard that could cause serious personal injury Read the warning text accompanying the symbol carefully and ensure that other operators are also familiar with the warnings since personal safety is at stake DANGER This signal word indicates a hazardous situatio...

Page 4: ...ot covered by this Operator s manual of the loader Make sure you have all attachments manual available Wrong use of an attachment can cause serious injuries or death Each attachment is accompanied by its own respective Operator s Manual The manual will show important information related to safety and how to attach use and maintain each attachment correctly Engine manual Spare parts list In additio...

Page 5: ...l laws and other regulations concerning the use of the equipment Particularly the regulations concerning the use of the equipment on public road areas must be observed Contact your Avant dealer for more information about local requirements before you operate the loader on road areas The use of LPG equipment on road areas may be restricted or regulated This loader has been designed to require as li...

Page 6: ...nd Governmental rules standards and regulations You can replace an empty gas bottle with a full one by yourself with the instructions shown in this manual Any other gas related service or repair such as replacing a hose or a fitting must be left to qualified service personnel Gas related service tasks may require a registered professional Versions of this manual Avant has a policy on continuous pr...

Page 7: ...in this manual is excluded 3 Avant Tecno Oy accepts no responsibility for interruption to working or any other consequential losses resulting from any failure of the product 4 Only Avant Tecno Oy approved replacement or original quality parts shall be used during routine maintenance 5 Any damage caused by the use of incorrect fuel lubricants cooling liquid or cleaning solvents is excluded 6 The Av...

Page 8: ...the control levers with careful and deliberate movements Avoid abrupt movements when handling the load in order to prevent the load from falling and to keep the machine stable 6 Keep away from the danger zone of the lifted boom and don t let anyone go there 7 Keep your hands feet and clothing away from all moving parts hydraulic components and hot surfaces 8 Make sure that there is enough open spa...

Page 9: ... and vents Elevated level of carbon dioxide or carbon monoxide in breathing air can not be noticed without dedicated measuring equipment Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning and see a doctor Articulated frame Risk of overturning WARNING Turning articulated frame can...

Page 10: ...echanical fault or if another person operates the controls of the loader leading to crushing hazard The attachment or the loader are not intended to be left to keep a load elevated for longer periods Lower the attachment before leaving the driver s seat The stability of the loader may change when leaving the driver s seat leading to tipping over of the machine Risk of falling objects WARNING Make ...

Page 11: ...aution when driving near ditches or embankments and avoid driving along a ditch or trench as the machine could suddenly tip over if an edge caves in Avoid driving along trenches and keep at least a distance equal to width of a trench Do not park the machine on a surface with a gradient Should this be necessary engage the parking brake and preferably turn the machine sideways and put down the load ...

Page 12: ... machine tips over Fasten seat belt while operating a machine with a ROPS All cab versions are ROPS FOPS tested and certified Crushing hazard Always keep safety structures installed WARNING Never take off the safety structures modify them or attempt to repair If damaged contact service Always fasten the seat belt in order to stay inside the protected area of the safety frame Modifications Any modi...

Page 13: ...ient when charging the battery Keep arcs sparks flames and lighted tobacco away from battery Never charge a frozen battery A frozen battery can explode during charging CAUTION Battery and its terminals contain lead a harmful substance which should not be handled more than what is necessary Wash hands with soap and water after handling the battery Battery contains corrosive sulphuric acid which cau...

Page 14: ... the loader until the electricity has been disconnected by qualified technicians usually local electric company If absolutely necessary jump out from the loader keeping feet next to each other until at a safe distance Warn others not to approach the loader until safe to do so Handling fuel 220 225 Refuel with correct type of fuel specified in this manual and follow refuelling instructions on page ...

Page 15: ...leaks Use only correct type of gas bottles refer to page 26 Improperly installed and maintained gas equipment can cause fuel supply system or other components to malfunction causing gas leaks It is recommended to have the LPG system inspected annually hoses fittings pressure regulator Propane fuel supply systems must be installed and serviced only by qualified service professionals Observe all loc...

Page 16: ...or these include biogas EPG CBG and CNG In addition to the differences in composition between these and other gases the working pressures and the gas systems themselves can be very different This loader is intended to be used only with a gas bottle that contains propane WARNING Risk of fire or explosion Use only correct LPG gas and gas bottle If you use other gas types there is a serious risk of f...

Page 17: ...al number of the loader is printed on the type plate which also indicates the loader model Location of engine serial number can be found in the Operators Manual of the engine Dealer Contact information Loader identification Loader identification plate is located near the left knee of the driver Engine identification Engine identification plate is visible under the seat on the side of the engine Fu...

Page 18: ...ed at the end of the boom The boom is fitted with a mechanical parallel linkage 5 Attachment coupling plate Attachments are mounted on the attachment coupling plate The locking pins on the plate are manually operated type 6 Auxiliary hydraulics outlet The hydraulic hoses of hydraulically operated attachments are mounted on this outlet The outlet is equipped with the multi connector quick coupling ...

Page 19: ...om dirt dust grease or other material Peel small portion of the decal backing paper and apply exposed adhesive to cleaned surface aligning the decal properly Peel rest of backing paper and press with hands to smooth out the decal The warning labels contain important safety information and they help to identify and remember the hazards related to the equipment Make sure that the following signs and...

Page 20: ...y before operating the loader b Lowering of loader boom can crush causing death or serious injury Keep out from the danger zone of the machine c Risk of falling of persons and getting run over Never carry passengers with the loader or its attachments d High pressure fluid injection hazard Never use hands to search for leaks e Risk of dropping of attachment Make sure both locking pins are locked f ...

Page 21: ...afety message 2 Boom on both sides A417273 2 pcs DANGER Lowering of loader boom can crush causing death or serious injury Keep out from the danger zone of the machine 3 Panel below steering wheel A421187 WARNING Risk of rolling over Keep loads close to ground drive slow when carrying load Always use seat belt WARNING Risk of tipping over front direction Keep load close to ground drive slowly Read ...

Page 22: ...engine is allowed to cool avoid also reversing or leaving loader near flammable materials Table 3 Information labels Label Location Product code Message 6 ROPS frame A420726 ROPS FOPS Approval 7 Right panel near driver s seat A43600 Sound pressure level 88 dB A at driver s seat 8 Right panel near driver s seat A411047 Sound power level 101 dB A 2000 14 EC 9 Front panel below driver s seat A415780 ...

Page 23: ...tandard 20 x 8 00 10 TR 20 x 8 00 10 GR Lifting height 1400 mm Max reach 810 mm Turning radius inside outside 910 mm 2220 mm Ground clearance 150 mm Drive speed and pulling force Tyre Drive speed Pulling force 220 20 x 8 00 10 TR 10 km h 6200 N 20 x 8 00 10 GR 10 km h 6200 N 225 225 LPG 20 x 8 00 10 TR 10 km h 6400 N 20 x 8 00 10 GR 10 km h 6400 N Height and Width Tyre Height Width 20 x 8 00 10 TR...

Page 24: ...und pressure level 2000 14 EC Lp ISO 6396 101 dB A 101 dB A 100 dB A Sound power level 2000 14 EC Lp ISO 6395 88 dB A 88 dB A 88 dB A Hand arm vibration total 2 5 m s2 2 5 m s2 2 5 m s2 Whole body vibration max 0 5 m s2 0 5 m s2 0 5 m s2 Engine Model 220 225 225LPG Engine Kohler CV640 Kohler ECV730 EFI Kohler PCV740 EFI Engine max output 14 9 kW 20 5 hp 3600 rpm 18 6 kW 25 hp 3600 rpm 17 9 kW 24 h...

Page 25: ... pressure can cause loader to tip over Make sure there are no visible damages on tyres Keep tyre pressure within recommendations Wheel spacers The wheels are fitted with spacers that increase the width of the loader for better stability In special cases where the width of the loader is restricted the wheel spacers can be removed Remove only if operating on flat areas The spacers A44337 are 15 mm t...

Page 26: ... sure to use correct type of gas bottles contact your local dealer for more information The exact type of gas bottle will depend on the area where the loader is used but the following general instructions and requirements apply When replacing a gas bottle take the following into account The loader engine is certified to operate with commercial propane that complies with USA standard GPA STD 2140 T...

Page 27: ...LH O ring Engine oil requirements Use only high quality engine oil with the viscosity rating recommended by the engine manufacturer with API service class SJ or higher See also Kohler Operator s Manual In cold conditions use high quality multi grade oil Auxiliary hydraulics oil flow The graph below shows auxiliary hydraulics output flow at different engine rpm levels Some attachment may work optim...

Page 28: ... a Tipping load with the loader frame in straight position b Tipping load with the loader frame in maximum articulation ROC Rate operating capacity defined as 60 of tipping load for pallet forks The lifting capacity and the stability of the loader are at the best when the loader frame is kept straight the centre of gravity of the load is as close to the loader as possible counterweights are fitted...

Page 29: ...on Adding or removing counterweights will affect the indicated ROC The ROC table is valid when The ground is firm and level Loader is stationary or driven max 2 km h with smooth and slow control movements Driver 75 kg is seated on the driver s seat Load is distributed evenly on pallet forks with the load centre of gravity at 400 mm from the vertical part of pallet fork arms The weight of the fork ...

Page 30: ... for attachment coupling 54 12 Hydraulic oil filling and dipstick 64 13 Attachment control switch pack 33 Switches on the panel Emergency blinker option Warning beacon option Windscreen wiper and washer CAB L option Extra work lights on the ROPS frame 2 front 1 rear option Controls in the footwell a Parking brake lever b Drive pedal left drive backward c Drive pedal right drive forward See correct...

Page 31: ...c devices or increase engine RPM for higher charging current 3 Red Temperature indicator Not active on 200 series loaders If lit during operation light refers to too high hydraulic oil temperature allow to cool 4 Red MIL 225 only Engine Malfunction Indicator Light see page 72 5 Yellow Fuel level low not in use in 225LPG See page 46 6 Blue High beam headlights on Road traffic light kit only 7 Red H...

Page 32: ...perated attachments are connected to the loader using the multi connector system for more information see page 55 Operation directions depend on the attachment used When using an attachment for the first time carefully move the lever to test and check the operating direction of the attachment For continuous operation of rotating attachments turn to direction 1 and turn to locking position If opera...

Page 33: ...nal extra If your loader is equipped with the optional attachment control switch pack the electric functions of an attachment can be controlled with the extra buttons fitted on the joystick Check the operator s manual of the attachment to see how to control each attachment When the loader is equipped with the Attachment control switch pack the Multi connector see page 55 includes also an electric ...

Page 34: ...ush or cut WARNING Shut off engine and allow it to cool before accessing engine compartment Moving or rotating parts may injure Battery disconnect switch The loader is equipped with a battery disconnect switch main switch The switch is located under the driver s seat in the engine compartment on the left hand side Battery disconnect switch cuts the current between battery and the rest of the elect...

Page 35: ...protective covers To connect or disconnect rear hydraulic coupling see page Engine heater option The loader can be equipped as an option with an engine heater for easier starting in cold outside temperatures Engine heater socket 220V 240V is on the right side in the rear of the machine Electric 12 V outlet When operating attachments with electric features the electric harness of the attachment is ...

Page 36: ...he seat from the steering wheel can be adjusted with the lever which is located under the front edge of the seat Suspension seat option The suspension seat has the following adjustments 1 Seat position The distance of the seat from the steering wheel can be adjusted with the lever which is located under the front edge of the seat 2 Arm rest angle adjustment The angle of the arm rest can be adjuste...

Page 37: ...n different countries please consult your local AVANT dealer Warning beacon option The beacon can be removed quickly by loosening its retaining screw and then by pulling the beacon out Place the protective seal on the beacon stand to prevent water entering and damaging the connectors Handle beacon with care The beacon is sealed and its inner components cannot be replaced or repaired by user Beacon...

Page 38: ...eated on driver s seat Cab Safety Make sure visibility from the cab is adequate Keep all window panels clean and clear of snow ice etc Familiarise yourself with the special drive features and space needs of this articulated loader equipped with cab on a flat even and open place Remember that when turning the cab extends beyond the turning radius of the wheels This should be taken into consideratio...

Page 39: ...res the full attention of the operator Do not perform distractive actions while operating such as using mobile devices WARNING Pay attention to other machines and persons that are moving in the area Make sure that there are no persons in the danger zone of the loader and the attachment The danger zone of the loader covers the reach area of the loader boom the turning area on the side and in the fr...

Page 40: ...tended movements of the loader Keep hands and feet away from other controls of the loader while starting Do not start the loader in enclosed space Exhaust emissions can kill within minutes DANGER Exhaust emissions are toxic in concentrated amounts Do not operate the loader in enclosed spaces or insufficiently ventilated spaces i e open garage door first Ignition key Open close LPG bottle Exact ins...

Page 41: ...oil to circulate in the engine for a moment before loading the engine or increasing engine revs Make sure that all the warning lights on the control panel are off when the engine is running If the engine does not start after a few attempts or runs poorly See troubleshoot on page 74 Stopping the engine Safe stopping procedure 1 Lower the boom completely down Place attachment firmly on the ground en...

Page 42: ... 1 Use high engine revs 2 Press the drive pedal only lightly to select a relatively slow drive speed This way the full output of the hydraulic system and the engine can be taken out If the engine is overloaded while pushing the pedal shouldn t be pressed further Instead use higher engine revs and push a pedal only a little Drive release and anti slip Drive release valve The hydraulic drive circuit...

Page 43: ...l substantially during use Condensed water and frost may appear on the surface of the gas bottle in normal use This is normal behaviour and not a sign of any trouble or a leak The gas bottle is less capable to vaporize gas in cool environment and this sets a limit to minimum operating temperature where the loader can be used Operating in cold conditions will cause decrease in engine performance ca...

Page 44: ...nd keep hands and feet inside the safety frame risk of collision and crushing In case the machine tips over Avoid tipping over of the loader with careful operation and the instructions given throughout this manual However it is important to know what to do in case the machine tips over WARNING Stay within the space protected by the ROPS safety frame Always keep seat belt on to stay on driver s sea...

Page 45: ...ignificantly reduces the safe working load see also page 28 Use the maximum loads indicated in the diagram in this manual as a guideline All rated operating capacities are based on the criteria of the machine is level on a firm supporting ground When the machine is operated in conditions that deviate from these criteria e g on soft or uneven ground on a slope or when subject to slide loads these c...

Page 46: ...uel with care DANGER Always stop the engine and allow it to cool before refuelling Refuel only in a well ventilated area Do not overfill the fuel tank Leave at least 50 mm below the neck of the fuel tank to avoid spilling of fuel Avoid spilling fuel when refuelling Should this happen wipe the fuel away immediately in order to avoid risk of fire Keep fuel away from sources of ignition Do not smoke ...

Page 47: ...ot get into any fitting or hose Wipe hose fittings clean and dry before disconnecting bottle Dirt or water can cause the engine to stall or block filters prematurely Close the gas valve carefully do not overtighten the valve Do not open the valve more than necessary typically max 2 3 rounds depending on gas bottle type Gas bottle valve and the gas hose normally tighten when turning clockwise See m...

Page 48: ...aps around all four ROPS posts and make sure they are not tied or get damaged by e g sharp corners Follow the instructions given in the operator s manual of the lifting slings To lift a loader that is equipped with the Cab L the front side and rear window panels must be removed first WARNING Lower the boom and mount the articulation frame lock see page 59 Remove any heavy attachment and extra coun...

Page 49: ...amage may occur with oil in cylinders Alternatively apply spray type vaseline through spark plug holes to protect cylinders 3 Store loader in a clean dry place See the engine owner s manual to prepare the engine for long term storage and how to start it after long storage period After storage When taking the loader back to service after a long storage period 1 If engine was prepared for storage wi...

Page 50: ...Avant 220 225 50 ...

Page 51: ...eing used in accordance with the instructions in the Operators Manual Follow instructions regarding personal protective equipment and safety distances Put the attachment down on the ground and stop the engine before leaving driver s seat Familiarise yourself with the operation and stopping of the attachment at a safe place Follow service instructions Check max allowed hydraulic oil flow for the at...

Page 52: ...er Mount the attachment only on level surface Never move or lift an attachment that has not been locked Always read also the additional instructions for coupling and using of the attachment in the Operator s Manual of the attachment Step 1 Lift the quick attach plate locking pins up and turn them backwards into the slot so that they are locked in the upper position Ensure that the hydraulic hoses ...

Page 53: ...on and come through the fasteners on the attachment on both sides Coupling adapters There are two adapter types to allow coupling of attachments that have smaller quick coupling plate avant 200 series 1 attachments Ensure the single quick coupling pin or the locking bolt is fastened securely A35590 Quick coupling adapter A36825 Bolt on adapter CAUTION Adapter plates reduce lifting capacity Do not ...

Page 54: ...k the multi connector by turning the lever towards the loader The lever should move easily all the way to its locking position If the lever does not slide smoothly check the alignment and position of the connector and clean the connectors Also shut down the loader and release the residual hydraulic pressure To disconnect the multi connector system Before disconnecting put the attachment down on a ...

Page 55: ...he 2 way auxiliary hydraulics control lever see page 32 directs hydraulic as follows 1 Moving towards the locking position will direct hydraulic flow to port 2 This is normally the normal or positive movement of the attachment 2 Moving the lever away from the locking position will direct flow in reverse direction pressure in port 1 3 The third port is a free return line to tank this is required by...

Page 56: ...th their own lever see pages 30 and 35 for further information Pair of standard type hydraulic quick couplings are located at the rear of the loader just above rear weights Before you connect or disconnect standard couplings relieve hydraulic pressure as described in previous paragraph To connect and disconnect the standard couplings move the collar at the end of the female fitting Note that the p...

Page 57: ...om lift cylinder when working under the boom Keep boom lowered otherwise Install the frame lock when lifting the machine and for instance when changing tyres Before working on the engine or equipment disconnect the battery Safe handling of hydraulic components DANGER Never handle pressurised components High pressure ejection of fluid may penetrate skin and cause serious injuries Before handling hy...

Page 58: ... hydraulic fluid can cause serious personal injuries and is harmful to the environment WARNING Check hydraulic hoses for eventual cracks and wear Follow the wear of the hoses and stop operation if the outer layer of any hose has worn out If there are signs of oil leakage put a piece of cardboard under the probable leakage place in order to find the leakage If you find fault the hose or the compone...

Page 59: ... lock the articulated frame to make the loader frame stay straight during e g lifting or transportation The holes for the frame lock bar are on the left side of the loader one near the rear left wheel and another on the front frame close to the articulation joint 1 Slide the solid end a of the bar through a hole on the rear frame of the loader Hold the other end of the bar tilted towards the right...

Page 60: ...ust Ensure all safety decals are in place and legible 7 Condition of the safety frame seat belt lamps and other safety equipment Safety frame ROPS and protective roof FOPS must be fitted Safety structures must not have visible damage or deformations They must be replaced after any incident Make sure all lamps are functional and clean 8 Attachment and its locking Locking of attachment and locking p...

Page 61: ...bolts nuts and hydraulic fittings 5 Battery check 6 Check hydraulic oil level 7 Change hydraulic oil filters 8 Change hydraulic oil 9 Check pressure of hydraulic system 10 Adjust pressure of hydraulic system Part B Engine Daily Every 10 h Every week After first 50 h Every 200 h year 1 Clean air filter element Replace air filter element 2 Check engine oil level 3 Change engine oil 4 Change engine o...

Page 62: ...s hoses cylinders any electric component decals and the radiators Clean cab interior with appropriate mild detergent and cleaning supplies After washing grease all greasing points The loader is equipped with a hydraulic oil cooler which is located at the rear of the loader behind the driver s seat Make sure to clean the oil cooler cell with compressed air every time you are servicing the loader an...

Page 63: ...4 Check and tightening of bolts nuts and fittings Check tightness of bolts nuts and hydraulic fittings regularly However do not overtighten tighten hydraulic fittings only if necessary Wheel nuts should be tightened 150 Nm Check the tightness of the pivot pin locking screws if loose tighten and use thread locker Tighten wheel nuts after first 5 operating hours Check tightness of wheel nuts regular...

Page 64: ...the filler Oil level should be at the lower mark of the dipstick when the loader boom is up Refill when necessary Do not let any contaminants enter the hydraulic oil tank during this procedure There is a breather filter inside the dipstick cap which should be cleaned or changed once a year 7 Hydraulic oil change When changing hydraulic oil the oil can be removed with a suction pump or by opening t...

Page 65: ...ealer if you need assistance Boom lifting pressure Pressure is checked from the manometer fitting mounted on the main control valve and shown in the picture above Pressure is measured with full engine revs and by turning e g the bucket tilt control to end position Pressure setting should be 20 0 MPa 200 bar Auxiliary hydraulics pressure Pressure is checked from the auxiliary hydraulics outlet with...

Page 66: ... main control valve Adjust by turning the screw incrementally and lock by tightening the locking nut Pressure relief valve b shown in the picture above is an internal control valve which does not affect boom cylinder pressures Its adjustment is allowed only to authorised service Auxiliary hydraulics Auxiliary hydraulics system pressure is adjusted from the pressure relief valve of the aux hydrauli...

Page 67: ...er cover and pull the cover out c The main filter cartridge can then be pulled out To clean the filter tap the closed end of the filter gently against a flat clean surface d Leave the inner element in place Replace only when necessary 2 Check engine oil level Check engine oil when the engine is not running and loader is on flat level ground Oil dipstick is located under the seat next to the batter...

Page 68: ... demanding operating environment the fuel filter must be changed more frequently than the recommended maintenance interval Fuel filter 225LPG There are two filters in the LPG system 30 µm button filter in pressure regulator 10 µm LPG EFI filter See engine owners manual for replacement instructions 7 Check fuel lines 220 225 Check all fuel lines and hose clamps for signs of wear or damage In case a...

Page 69: ...he hydraulic pumps to the engine The belt may get loose over a long period of time and may need tightening There is a hole in the bottom of the loader for checking the tightness of the drive belt Belt is correctly tightened when it moves in the middle of the belt 9 mm when 70 N force is applied See picture Belt tightening device increases tension of the drive belt pulls the pump away from the engi...

Page 70: ...e 225 EFI System EFI is an electronically controlled fuel management system which is monitored by an Electronic Control Unit ECU The system uses sensors to adjust fuel air mixture for the best efficiency A Standard fuel tank 1 Gasoline fuel tank 2 Standard or lockable fuel cap with breather 3 Fuel level sensor 4 Fuel lines 5 Fuel filter B EFI fuel supply to engine 6 Pulse type fuel pump 7 EFI fuel...

Page 71: ...must be performed by authorised service only Check for leaks If a gaseous odour is detected close LPG bottle valve turn off loader main switch and ventilate area Find out cause for gas odour before attempting to restart To ensure personal safety installation and repair of propane fuel supply systems must be performed only by qualified service technicians contact Avant service LPG is usually perfum...

Page 72: ...ne 1 second pause between blinks of a fault code There is a three 3 second pause between separate fault codes After fault code s are blinked a two digit 61 is blinked to indicate programme has completed It s a good idea to write down codes as they appear as they may not be in numerical sequence Code 61 will always be last code displayed indicating end of code transmission If code 61 appears immedi...

Page 73: ...ve jumper cable to the negative post of the charged battery Then connect the other end of the negative jumper cable to a solid non paint coated metal part of the engine of the dead loader as far from the dead battery as possible WARNING Never bypass battery or connect cables directly to starter motor Serious injury may occur due to moving of the engine components or loader Also engine may get dama...

Page 74: ...ater optional equipment Use high quality multi grade engine oil 225LPG see below Low engine oil level Engine oil level switch prevents starting check oil level and add engine oil if necessary Engine does not start or runs poorly 225LPG only LPG bottle valve closed or not fully open 225LPG only Open the manual valve of the gas bottle fully Depending on bottle type turning by more than 1 round may b...

Page 75: ...o flow restrictors are left half open on hydraulic circuit The machine moves after parking brake has been engaged The pins of the parking brake mechanism have not locked properly in the wheels Drive slowly forward or backward in order to lock the parking brake When releasing the parking brake do this in opposite order Drive and boom movements do not work at all engine is running Drive belt damaged...

Page 76: ...urs Remarks Serviced by Stamp signature ___ ___ _____ _____ 50 h ___ ___ _____ _____ 250 h ___ ___ _____ _____ 450 h ___ ___ _____ _____ 650 h ___ ___ _____ _____ 850 h ___ ___ _____ _____ 1050 h ___ ___ _____ _____ 1250 h ___ ___ _____ _____ 1450 h ___ ___ _____ _____ 1650 h ___ ___ _____ _____ 1850 h ___ ___ _____ _____ 2050 h ...

Page 77: ...Avant 220 225 77 Notes ...

Page 78: ...Avant 220 225 78 Notes ...

Page 79: ...Avant 220 225 79 Notes ...

Page 80: ...RY LOADERS COMPACT LOADERS Catégorie ENGINS DE TERRASSEMENT CHARGEURS CHARGEURS COMPACTS Kategorie ERDBEWEGUNGSGERÄT LADER KOMPAKTLADER Model Modèle Modell AVANT 220 AVANT 225 AVANT 225LPG L Serial Number Numéro de série Seriennummer Year of manufacture Année de fabrication Baujahr 2016 2017 Directive Directive Richtlinie Conformity Assessment Procedure Procédure d évaluation de conformité Konform...

Page 81: ...Avant 220 225 2017 1 ...

Page 82: ...er option 35 Engine maintenance 67 Engine Malfunction indicator light 225 225LPG only 31 72 Engine oil cooler 68 Engine oil requirements 27 Engine service 67 Extra work light kit option 37 F Filling of gas bottle 16 Filters list of filters 69 Foreword 3 Fuel filters 68 Fuel requirements 24 26 Fuel system 225LPG 71 Fuel system gasoline 220 225 70 G Gas hose fittings 27 Gasoline requirements 220 225...

Page 83: ...y of LPG systems 15 Seat Seat belt and seat adjustments 36 Seat adjustments 36 Seat heater 30 36 Service and maintenance 8 57 Services made 76 Signs and decals 19 Spark arrestor option 35 Standard seat 36 Starting the engine 40 Steering of the machine 44 Stopping the engine Safe stopping procedure 41 45 Storage 49 Storage of LPG gas 15 16 49 Suspension seat option 36 T Technical specifications 23 ...

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AVANT 225, Operator'S Manual, Page: 2 / 84

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