AUX ACHP-H04/4R3HA Technical & Service Manual Download Page 26

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R32

Split Type - Air Source Heat Pump 2021120

Part6 Capacity Amendment

1. Operating Limits

1.1 Heating operating limits

1.2 Cooling operating limits

Summary of Contents for ACHP-H04/4R3HA

Page 1: ...Pump 20220105 1 Technical Service Manual R32 Split Air to Water Heat Pump ACHP H04 4R3HA ACHP H06 4R3HA ACHP H08 4R3HB ACHP H10 4R3HB ACHP H08 4R3HA ACHP H10 4R3HA ACHP H12 5R3HA ACHP H14 5R3HA ACHP H16 5R3HA Version 2 2022 01 05 ...

Page 2: ...3 Part2 Features 7 Part3 Piping System 9 Part4 Dimension 21 Part5 Electrical Principle Diagram 24 Part6 Capacity Amendment 26 Part7 Hydronic Performance 42 Part8 Sound Levels 44 Part9 Installation 45 Part10 Wired Controller 67 Part11 PCB Instruction 98 Part12 Trouble Shooting 101 ...

Page 3: ...14kW 16 16kW 8 power supply 4 220V 240V 1 50Hz 5 380V 415V 3 50Hz 9 10 R3 R32 11 H high efficiency 12 A design number 13 O outdoor unit Hydronic Box 1 2 3 4 5 6 7 8 9 10 11 12 13 A C H P H 0 4 4 R 3 H A O NOTE 1 A AUX ACHP H04 4R3HA I 2 C chiller 3 H heat 4 P pump 5 H cooling and heating 6 7 capacity 04 4kW 06 6kW 08 8kW 10 10kW 12 12kW 14 14kW 16 16kW 8 power supply 4 220V 240V 1 50Hz 5 380V 415V...

Page 4: ...apacity Heat pump Model Hydronic box Outdoor Power supply V 4KW ACHP H04 4R3HA ACHP H04 4R3HA I ACHP H04 4R3HA O 220 6KW ACHP H06 4R3HA ACHP H06 4R3HA I ACHP H06 4R3HA O 220 8KW ACHP H08 4R3HB ACHP H04 4R3HA I ACHP H08 4R3HA O 220 10KW ACHP H10 4R3HB ACHP H06 4R3HA I ACHP H10 4R3HA O 220 8KW ACHP H08 4R3HA ACHP H08 5R3HA I ACHP H08 4R3HA O ODU 220 Hydronic box 380 10KW ACHP H10 4R3HA ACHP H10 5R3H...

Page 5: ...tems Outdoor air temperature Outdoor humidity Water outlet temperature1 Altitude Antifreeze fluid Is corrected A IThermal Split unit capacity Required total heat load on outdoor units Notes 1 If the required water temperatures of the heat emitters are not all the same the A IThermal Splits outlet water temperature setting should be set at the highest of the heat emitter required water temperatures...

Page 6: ...dfos UPMM25 95 wilo Para25 9 DHW water pump wilo RS15 6 solar water pump wilo Para25 8 3 5 Match table of ODU and Hydronic Box ODU Hydronic Box ACHP H04 4R3HA O AHM P24R2 C9D3A ACHP H06 4R3HA O AHM P24R2 C9D3A ACHP H08 4R3HA O AHM P24R2 C9D3A AHM P36R25 C9D9A ACHP H10 4R3HA O AHM P24R2 C9D3A AHM P36R25 C9D9A ACSHC H42A5 ASR2DI AHM P60R25 C9D9A ACSHC H48A5 ASR2DI AHM P60R25 C9D9A ACSHC H60A5 ASR2DI...

Page 7: ...r exceeding the EU energy efficiency standard by 14 4 3 Wide ambient temperature and water temperature operation ranges 4 Floating water temperature control more comfort Changes in outdoor air temperature changes in heat required indoors But fix water temperature provide constant heat overheating waste 5 Long piping length Maximum piping length for outdoor unit and hydronic box 50m see amend table...

Page 8: ...ant charge to exceed the standard requirements 2 When the single pipe length of the connecting pipe exceeds 30m it may affect the performance of the unit so It is not recommended that the single pipe length exceeds 30m 6 Backup electric heating More economical and more comfortable Function As a supplement to the capacity of the heat pump when the outdoor temperature is low Turn on Only when the he...

Page 9: ...Piping System 1 Piping diagram 1 1 Outdoor Unit High pressure sensor High pressure switch LP switch Ambient Tem sensor Defrost tem Sensor EXV Suction tem sensor Discharge tem sensor Solenoid valve Capillary COMP LGS Condensor FWY Stop valve Stop valve ...

Page 10: ... PHE B Expansion tank C Inverter water pump D E heater E Discharge valve F Flow switch G Safty valve A B C D E F G H H Pressure gauge T1 Gas pipe Temp sensor T2 Liquid pipe Temp sensor T3 PHE outlet Temp sensor T4 PHE inlet Temp sensor T5 Hydronic box outlet Temp sensor I Anti freeze pressure switch I ...

Page 11: ...t through refrigerant piping to the plate heat exchanger in the hydronic box The heated water in the hydronic box circulates to low temperature heat emitters underfloor heating loops or low temperature radiators to provide heating and to the domestic hot water tank to provide domestic hot water The 4way valve in the outdoor unit can reverse the refrigerant cycle so that the hydronic box can provid...

Page 12: ...able to provide sufficient capacity When the ambient temperature is below this equilibrium point the backup electric heater supplies the required additional heating capacity Best balance between initial investment and running costs results in lowest lifecycle cost Ideal for new construction Configuration 3 Heat pump conjunction with auxiliary heat source Heat pump covers the required capacity unti...

Page 13: ...res In order to meet these two different working water temperatures at the same time it is necessary to install a mixing valve and a mixing water pump at the inlet and outlet of the floor heating The outlet water temperature of the unit is set to the water temperature required by the heating radiator and the water mixing valve and water mixing pump are set to reduce the inlet water temperature of ...

Page 14: ...er tank should built in a temperature sensor which connect to the hydronic box A bypass valve is required REMARK 1 Outdoor unit 11 Distributor 2 Hydronic box 12 Collector 3 Plate heat exchanger 13 Bypass valve 4 Backup electric heater 14 Electric heating 5 Internal circulator pump 15 Domestic hot water tank 6 Wired controller 16 Coil in the water tank 7 Stop valve field supplied RDT Heating Radiat...

Page 15: ...thermostat In space cooling mode the 2way valve is closed to prevent cold water entering the floor heating loops Heating radiator REMARK 1 Outdoor unit 12 Mixing valve and mixing water pump 2 Hydronic box 13 Distributor 3 Plate heat exchanger 14 Distributor 4 Backup electric heater optional 15 Bypass valve 5 Internal circulator pump 16 Electric heating 6 Wired controller 17 Domestic hot water tank...

Page 16: ...to prevent cold water entering the floor heating loops Heating radiator Remark 1 Outdoor unit 10 Twoway valve 2 Hydronic box 11 Mixing valve and mixing water pump 3 Plate heat exchanger 12 Distributor 4 Backup electric heater optional 13 Distributor 5 Internal circulator pump 14 Bypass valve 6 Wired controller RDT Radiator 7 Stop valve FLH1n Floor heating loops 8 Balance water tank FCU Fan coil un...

Page 17: ... Outdoor unit 10 Mixing valve and mixing water pump 2 Hydronic box 11 Distributor 3 Plate heat exchanger 12 Water collector 4 Backup electric heater optional 13 Bypass valve 5 Internal circulator pump RDT Heating Radiator 6 Wired controller FLH Floor heating loops 7 Stop valve AHS Auxiliary heating source 8 oneway valve RT Room thermostats 9 Balance water tank ...

Page 18: ... temperature required by the fan coil unit and the mixing valve and mixing pump are set to reduce the inlet water temperature of the floor heating Figure 3 6 Space heating through floor heating loops and fan coil units REMARK 1 Outdoor unit 9 External circulation pump 2 Hydronic box 10 Mixing valve and mixing water pump 3 Plate heat exchanger 11 Distributor 4 Backup electric heater optional 12 Dis...

Page 19: ...nts for solar hot water activation When conditions are met turn on the solar water pump to realize the solar hot water function Figure 3 7 Space heating space cooling and domestic hot water compatible with solar water heater REMARK 1 Outdoor unit 14 Water collector 2 Hydronic box 15 Bypass valve 3 Plate heat exchanger 16 Electric heating 4 Backup electric heater optional 17 Domestic hot water tank...

Page 20: ...hot water tank is lower than the set temperature and meets the requirements for solar hot water activation When conditions are met turn on the solar water pump to realize the solar hot water function Figure 3 8Space Heating with heat pump and AHS space cooling with heat pump and solar for hot water REMARK 1 Outdoor unit 14 Distributor 2 Hydronic box 15 Water collector 3 Plate heat exchanger 16 Byp...

Page 21: ...R32 Split Air to Water Heat Pump 20220105 21 Part4 Dimension 1 Outdoor Unit 4kW 6kW ACHP H04 4R3HA O ACHP H06 4R3HA O ...

Page 22: ...R32 Split Air to Water Heat Pump 20220105 22 8kW 10kW ACHP H08 4R3HA O ACHP H10 4R3HA O 12kW 14kW 16kW ACHP H08 4R3HA O ACHP H10 4R3HA O ...

Page 23: ...R32 Split Air to Water Heat Pump 20220105 23 2 Hydronic Box AHM P24R2 C9D3A AHM P36R25 C9D9A AHM P60R25 C9D9A ...

Page 24: ... Electric Heater YE GN RD BU Y G Power Filter Board 2 L OUT1 N OUT1 2 AC L1 AC N1 AC L1 AC N1 2 C FAN C FAN 4 M1 3 DC M Controlling panel C INV R S T L IN N IN U V W L1 I L2 I L3 I GND YE GN RD RD BU 4 U V W PE M3 YE GN RD Compressor L3 O L2 O Reactor1 Reactor2 Reactor3 Y G Y G Y G Wire Color BN Brown BU Blue BK Black RD Red YE Yellow GN Green Y G Yellow Green 代表 ON 代表 OFF θ HP LP SV2 C INV L1 L2 ...

Page 25: ...ndefined 1 2 3 4 0 1 SW2 0 1 0 1 0 1 Three phase power Single phase power No electric heating Electric heating Fixed frequency Pump Variable frequency Pump code 1 2 3 4 0 0 SW3 0 0 Undefined code 1 2 3 4 0 0 SW4 0 0 Undefined SW3 SW4 P0000540331 Components description Controlling Panel KM2 KM3 XT1 XT2 Position description KM1 XT3 1 1 1 1 1 1 1 1 1 0 1 0 Undefined Undefined Undefined Notes 1 The wi...

Page 26: ...R32 Split Type Air Source Heat Pump 2021120 26 Part6 Capacity Amendment 1 Operating Limits 1 1 Heating operating limits 1 2 Cooling operating limits ...

Page 27: ...iary electric heating auxiliary heat source is set to be valid only the auxiliary electric heating auxiliary heat source is running if the auxiliary electric heating auxiliary heat source is set to be invalid only the heat pump is running 2 The rise or fall of water temperature is regulated by the water system 3 Only auxiliary electric heating auxiliary heat source operates ...

Page 28: ...42 1 22 4 44 5 25 1 37 3 83 5 07 1 56 3 25 5 19 1 75 2 97 5 17 2 04 2 53 5 28 2 17 2 43 4 55 2 11 2 16 5 6 05 1 04 5 82 5 81 1 19 4 88 5 74 1 32 4 35 5 65 1 49 3 79 5 66 1 72 3 29 5 56 1 99 2 79 5 6 2 08 2 69 4 96 2 1 2 36 4 1 2 17 1 89 7 6 77 1 01 6 70 6 4 1 17 5 47 6 45 1 28 5 04 6 45 1 44 4 48 6 15 1 65 3 73 5 88 1 78 3 30 5 93 1 92 3 09 5 6 2 1 2 67 4 46 2 11 2 11 10 6 7 0 99 6 77 6 36 1 21 5 ...

Page 29: ...33 1 36 5 39 7 1 55 4 52 7 17 1 67 4 29 7 25 1 94 3 74 7 28 2 17 3 35 6 66 2 32 2 87 6 4 2 51 2 55 6 03 2 58 2 34 5 21 2 73 1 91 7 7 92 1 32 6 00 7 4 1 51 4 90 7 75 1 6 4 84 7 47 1 83 4 08 7 47 2 04 3 66 7 21 2 2 3 28 7 24 2 41 3 00 6 76 2 56 2 64 5 59 2 64 2 12 10 7 65 1 25 6 12 7 33 1 4 5 24 7 57 1 5 5 05 7 59 1 79 4 24 7 54 1 97 3 83 7 23 2 13 3 39 7 15 2 32 3 08 6 49 2 45 2 65 5 79 2 56 2 26 1...

Page 30: ... 5 94 9 36 1 88 4 98 9 44 2 05 4 60 9 19 2 36 3 89 9 1 2 64 3 45 8 71 2 83 3 08 7 97 2 81 2 84 7 52 2 96 2 54 4 3 3 34 1 29 7 10 1 51 6 62 9 69 1 79 5 41 9 6 1 86 5 16 9 34 2 18 4 28 9 47 2 41 3 93 8 92 2 72 3 28 8 29 2 56 3 24 7 73 2 72 2 84 4 57 3 06 1 49 10 10 51 1 36 7 73 9 69 1 6 6 06 9 35 1 66 5 63 9 11 2 03 4 49 9 15 2 25 4 07 8 69 2 43 3 58 8 61 2 49 3 46 7 91 2 73 2 90 6 2 66 2 26 15 10 2...

Page 31: ...0 53 2 36 4 46 10 53 2 75 3 83 10 22 2 99 3 42 9 88 3 25 3 04 9 51 3 38 2 81 8 28 3 31 2 50 4 95 3 41 1 45 7 10 94 1 8 6 08 10 74 2 5 37 10 74 2 12 5 07 10 94 2 53 4 32 10 74 2 76 3 89 10 27 3 08 3 33 10 16 3 23 3 15 8 67 2 99 2 90 5 29 3 14 1 68 10 11 66 1 65 7 07 10 86 1 91 5 69 10 46 2 02 5 18 10 4 2 44 4 26 10 33 2 75 3 76 10 05 2 97 3 38 10 03 3 17 3 16 8 73 3 1 2 82 6 9 3 11 2 22 15 11 85 1 ...

Page 32: ...7 4 64 2 52 11 37 4 77 2 38 9 09 5 06 1 80 5 15 11 2 7 5 60 14 01 3 01 4 65 14 11 3 32 4 25 14 31 3 74 3 83 14 11 4 22 3 34 13 31 4 5 2 96 13 31 4 74 2 81 12 11 5 1 2 37 10 43 5 2 2 01 7 16 01 2 62 6 11 14 81 2 88 5 14 15 11 3 16 4 78 15 31 3 62 4 23 15 01 4 05 3 71 14 41 4 48 3 22 14 41 4 71 3 06 13 51 5 12 2 64 12 01 5 22 2 30 10 15 53 2 44 6 36 14 93 2 66 5 61 14 83 2 87 5 17 15 13 3 38 4 48 14...

Page 33: ...4 58 14 88 3 71 4 01 14 88 4 03 3 69 14 78 4 67 3 16 14 38 5 06 2 84 14 38 5 26 2 73 12 28 5 46 2 25 10 34 5 41 1 91 7 16 88 2 88 5 86 16 18 3 22 5 02 16 08 3 44 4 67 16 18 3 93 4 12 16 28 4 42 3 68 15 58 4 88 3 19 15 08 4 99 3 02 13 78 5 27 2 61 10 98 5 02 2 19 10 16 04 2 33 6 88 16 04 2 94 5 46 15 44 3 15 4 90 15 84 3 65 4 34 15 54 4 13 3 76 15 84 4 67 3 39 14 74 4 65 3 17 13 74 4 96 2 77 11 74 ...

Page 34: ... 3 65 4 17 16 72 4 04 4 14 16 22 4 61 3 52 16 52 5 3 30 15 92 5 09 3 13 15 12 5 25 2 88 13 32 5 4 2 47 11 32 5 28 2 14 7 18 16 3 22 5 64 16 36 3 18 5 14 17 46 3 85 4 54 17 06 4 31 3 96 17 26 4 77 3 62 16 86 5 11 3 30 16 86 5 59 3 02 14 76 5 4 2 73 11 96 5 19 2 30 10 18 63 3 03 6 15 17 03 3 36 5 07 18 23 3 75 4 86 17 73 4 35 4 08 17 93 4 74 3 78 17 33 5 14 3 37 16 73 5 18 3 23 14 93 5 17 2 89 12 83...

Page 35: ... 5 54 0 75 7 39 6 14 0 64 9 59 15 4 11 0 64 6 42 7 11 1 18 6 03 7 32 1 02 7 18 7 76 0 83 9 35 20 4 0 83 4 82 5 18 1 07 4 84 7 12 1 22 5 84 7 49 1 09 6 87 8 14 0 93 8 75 25 4 96 1 04 4 77 6 03 1 47 4 10 7 27 1 28 5 68 7 75 1 14 6 80 8 36 0 98 8 53 30 4 99 1 23 4 06 5 97 1 51 3 95 6 97 1 38 5 05 7 55 1 26 5 99 8 15 1 12 7 28 35 4 86 1 35 3 60 5 8 1 46 3 97 6 37 1 38 4 62 7 22 1 31 5 51 8 04 1 23 6 5...

Page 36: ...95 6 47 0 69 9 38 15 4 85 0 84 5 77 7 22 1 21 5 97 7 43 1 05 7 08 7 87 0 86 9 15 20 4 64 1 08 4 30 5 78 1 14 5 07 7 22 1 22 5 92 7 59 1 09 6 96 8 24 0 93 8 86 25 6 07 1 42 4 27 6 45 1 42 4 54 7 36 1 28 5 75 7 84 1 14 6 88 8 45 0 98 8 62 30 5 67 1 47 3 86 6 52 1 55 4 21 7 11 1 39 5 12 7 69 1 27 6 06 8 29 1 13 7 34 35 4 97 1 47 3 38 6 36 1 61 3 95 6 45 1 41 4 57 7 3 1 34 5 45 8 12 1 26 6 44 40 3 52 ...

Page 37: ...8 0 63 10 79 7 18 0 61 11 77 15 4 91 0 66 7 44 6 59 0 83 7 94 8 26 0 94 8 79 8 6 0 9 9 56 20 4 84 0 9 5 38 6 12 1 02 6 00 7 4 1 09 6 79 9 28 1 33 6 98 10 12 1 34 7 55 25 5 55 1 14 4 87 6 84 1 27 5 39 8 26 1 36 6 07 10 24 1 55 6 61 11 68 1 62 7 21 30 6 24 1 48 4 22 7 54 1 63 4 63 9 11 1 71 5 33 11 2 1 88 5 96 13 26 2 01 6 60 35 6 19 1 69 3 66 7 64 1 78 4 29 8 86 1 78 4 98 10 69 1 97 5 43 12 83 2 11...

Page 38: ...4 0 66 10 52 7 52 0 72 10 44 15 5 19 0 82 6 33 6 85 0 88 7 78 8 61 0 95 9 06 9 4 0 98 9 59 20 5 28 1 01 5 23 6 27 1 11 5 65 7 68 1 19 6 45 9 74 1 37 7 11 11 32 1 38 8 20 25 6 12 1 3 4 71 7 25 1 42 5 11 8 82 1 54 5 73 10 94 1 7 6 44 12 77 1 75 7 30 30 6 94 1 67 4 16 8 24 1 83 4 50 9 97 1 95 5 11 12 15 2 15 5 65 14 22 2 29 6 21 35 6 76 1 97 3 43 8 23 1 98 4 16 9 54 2 05 4 65 11 53 2 22 5 19 13 68 2 ...

Page 39: ...10 9 21 1 56 5 90 11 1 1 43 7 76 12 07 1 48 8 16 15 8 38 1 66 5 05 11 1 84 5 98 13 28 1 78 7 46 13 93 1 71 8 15 20 6 59 1 57 4 20 10 35 2 26 4 58 12 33 2 42 5 10 14 23 2 5 5 69 14 91 2 25 6 63 25 8 51 2 29 3 72 11 84 2 76 4 29 13 9 3 09 4 50 15 35 3 19 4 81 15 58 2 7 5 77 30 8 57 2 73 3 14 11 72 3 2 3 66 13 56 3 29 4 12 14 84 3 36 4 42 14 96 2 99 5 00 35 8 19 3 37 2 43 11 24 3 72 3 02 12 48 3 44 3...

Page 40: ... 7 1 67 5 81 11 18 1 45 7 71 12 08 1 5 8 05 15 8 82 1 76 5 01 11 58 1 94 5 97 13 98 1 88 7 44 14 38 1 77 8 12 20 6 93 1 69 4 10 10 86 2 43 4 47 12 96 2 6 4 98 14 26 2 52 5 66 14 96 2 27 6 59 25 8 97 2 44 3 68 12 47 2 94 4 24 14 67 3 28 4 47 15 37 3 19 4 82 15 67 2 7 5 80 30 9 02 3 05 2 96 12 38 3 55 3 49 14 28 3 63 3 93 14 88 3 43 4 34 14 98 3 03 4 94 35 8 66 3 68 2 35 11 89 4 12 2 89 13 19 3 77 3...

Page 41: ... 73 5 64 11 24 1 51 7 44 12 14 1 56 7 78 15 9 14 1 83 4 99 12 02 2 02 5 95 14 42 1 95 7 39 14 82 1 84 8 05 20 7 63 1 92 3 97 12 02 2 75 4 37 13 72 2 82 4 87 15 12 2 74 5 52 15 92 2 47 6 45 25 9 87 2 77 3 56 13 73 3 33 4 12 15 43 3 55 4 35 16 23 3 45 4 70 16 43 2 93 5 61 30 9 91 3 45 2 87 13 53 3 93 3 44 15 43 3 95 3 91 15 83 3 75 4 22 15 73 3 19 4 93 35 9 48 4 09 2 32 13 01 4 59 2 83 14 21 4 27 3 ...

Page 42: ...R32 Split Type Air Source Heat Pump 20220105 42 Part7 Hydronic Performance AHM P24R2 C9D3A hydronic performance AHM P36R25 C9D9A hydronic performance AHM P60R25 C9D9A hydronic performance ...

Page 43: ...R32 Split Type Air Source Heat Pump 20220105 43 ...

Page 44: ...measured at a position1m in front of the unit and 1 H 2m where H is the height of the unit above the floor in a semi anechoic chamber During actual operation operation sound pressure levels may be higher as a result of ambient noise 2 Outdoor air temperature7 DB 85 R H EWT30 LWT35 3 Outdoor air temperature 7 DB 85 R H EWT 40 LWT 45 4 Outdoor air temperature 7 DB 85 R H EWT 47 LWT 55 5 Sound pressu...

Page 45: ...ay affect heat exchangers Outdoor units should not be installed in locations where exposure to oil or to corrosive or harmful gases such as acidic or alkaline gases may occur Outdoor units should not be installed in locations where exposure to salinity may occur Outdoor units should be installed in welldrained wellventilated positions Outdoor units should be installed in locations where the noise ...

Page 46: ... 4 Hot Climate Installation As the outdoor temperature is measured via the out door ambient temperature sensor make sure to install the outdoor unit in the shade or a canopy should be constructed to avoid direct sunlight So that it is not influenced by the sunsheat otherwise system protection may occur 1 3 5 Base Structure Outdoor unit base structure design should take account of the following con...

Page 47: ...de or domestic hot water mode The drainage should ensure that con densate is directed away from roadways and footpaths especially in locations where the climate is such that co ndensate may freeze 1 3 7 Spacing Single unit installation Outdoor unit must be spaced such that sufficient air may flow through each unit Sufficient airflow across he at exchangers is essential for outdoor units to functio...

Page 48: ...ont of the unit and behind the unit Minimum spacing from obstacles in front of the unit Model name Amm ACHP H04 4R3HA O 2000 ACHP H06 4R3HA O ACHP H08 4R3HA O ACHP H10 4R3HA O ACHP H12 5R3HA O ACSHC H42A5 ASR2DI ACHP H14 5R3HA O ACSHC H48A5 ASR2DI ACHP H16 5R3HA O ACSHC H60A5 ASR2DI ...

Page 49: ...n Single row installation spacing requirements Model name Amm B1mm B2mm Cmm ACHP H04 4R3HA O 3000 2000 150 600 ACHP H06 4R3HA O ACHP H08 4R3HA O ACHP H10 4R3HA O ACHP H12 5R3HA O ACSHC H42A5 ASR2DI ACHP H14 5R3HA O ACSHC H48A5 ASR2DI ACHP H16 5R3HA O ACSHC H60A5 ASR2DI Multi row installation ...

Page 50: ...that are configured to heat domestic hot water hydronic box should be installed in positions that are sufficiently close to the domestic hot water tank that the temperature sensor wiring length limitations will not be exceeded 1 4 2 Mounting the hydronic box 1 Fix the wall mounting bracket to the wall using appropriate plugs and screws Wall bracket Hydronic box backside 2 Make sure the wall mounti...

Page 51: ...uirement unit mm 1 4 4 Drainage The water pan is placed at the bottom of the hydronic box and a drain pipe extends out of the machine During installation an additional pan water pipe needs to be connected to it and lead the water to the drain The drainage connections of hydronic box refer to below ...

Page 52: ...ts Permitted Piping Length and Level Difference Models 4 16kW Max piping length 50m Max height difference when outdoor unit is upside 20m Max height difference when outdoor unit is downside 20m Connect method The largest level difference between indoor unit and outdoor unit should not exceed 20m Additionally If the outdoor unit is above and the level difference is greater than 20m it is recommende...

Page 53: ...lete the lines are flushed DRY Moisture can lead to ice formation or oxidization of internal components leading to abnormal operation or compressor damage 1 Pipe flushing 2 Vacuum drying SEALED Imperfect seals can lead to refrigerant leakage 1 The line installation operator must have skilled skills 2 Line air tightness check 3 After brazing is complete the lines are flushed 2 4 Storing Copper Pipi...

Page 54: ...keeping the opening of the piping downwards to avoid copper shavings from entering the piping Remove burrs carefully to avoid scratches which may prevent a proper seal being formed and lead to refrigerant leakage 2 5 3 Expanding copper piping ends Ends of copper piping can be expanded so that another length of piping can be inserted and the joint brazed Insert the expanding head of the pipe expand...

Page 55: ...the bending process ensure that the cross section at the bend is greater than 2 3 of the original area 2 6 Refrigerant Piping Supports When the air conditioning is running the refrigerant piping will deform shrink expand and droop To avoid damage to piping hangers or supports should be spaced as per the criteria In general the gas and liquid pipes should be suspended in parallel and the interval b...

Page 56: ...lowing nitrogen during brazing Use a pressure reducing valve to flow nitrogen through copper piping at 0 20 3MPa during brazing Start the flow before brazing starts and ensure that the nitrogen continuously passes through the section being brazed until the brazing is complete and the copper has cooled down completely Flowing nitrogen through piping during brazing When joining a shorter section of ...

Page 57: ...s not require flux Do not use flux Flux can cause corrosion of piping and can affect the performance of compressor oil Do not use antioxidants when brazing Residue can clog piping and damage components 2 8 Pipe Flushing 2 8 1 Purpose To remove dust other particles and moisture which could cause compressor malfunction if not flushed out before the system is run the refrigerant piping should be flus...

Page 58: ...r as the opening at hydronic box 5 Flush the opening a Using suitable material such as a bag or cloth press firmly against the opening at hydronic box b When the pressure becomes too high to block with your hand suddenly remove your hand allowing gas to rush out c Repeatedly flush in this manner until no further dirt or moisture is emitted from the piping Use a clean cloth to check for dirt or moi...

Page 59: ...rization x 0 01MPa Compare the observed pressure with the adjusted reference pressure If they are the same the piping has passed the gastightness test If the observed pressure is lower than the adjusted reference pressure the piping has failed the test Refer to Part 3 3 9 3 Leak detection Once the leak has been found and fixed the gastightness test should be repeated Step 3 If not continuing strai...

Page 60: ...m pump is used to lower the pressure in the piping to the extent that any moisture present evaporates At 5mmHg 755mmHg below typical atmospheric pressure the boiling point of water is 0C Therefore a vacuum pump capable of maintaining a pressure of755mmHg or lower should be used Using a vacuum pump with a discharge in excess of 4L s and a precision level of 0 02mmHg is recommended Caution Before pe...

Page 61: ...meters of the outdoor unit and hydronic box liquid pipes If the length of the liquid side pipe is less than 15 meters it is no need to add more refrigerant so calculating the added refrigerant the length of the liquid side pipe must subtract 15 meters Additional refrigerant charge Model Liquid side piping mm Refrigerant Additional refrigerant charge per meter of equivalent length of piping kg 4 6k...

Page 62: ...wly to avoid freezing your hand Set the weighing scale to zero Step 4 Open the three valves on the pressure gauge to begin charging refrigerant When the amount charged reaches R kg close the three valves If the amount charged has not reached R kg but no additional refrigerant can be charged close the three valves on the pressure gauge run the outdoor unit in cooling mode and then open the yellow a...

Page 63: ...ovided at all low points of the system to permit complete drainage of the circuit during maintenance Air vents must be provided at all high points of the system The vents should be located at points that are easily accessible for service An automatic air purge is provided inside the unit Check that this air purge valve is not tightened so that automatic release of air in the water circuit is possi...

Page 64: ... insulated to reduce heat loss Insulation must also be added to the field piping The software contains special functions using the heat pump to protect the entire system against freezing When the temperature of the water flow in the system drops to a certain value the unit will heat the water either using the heat pump the electric heating tap or the backup heater The freeze protection function wi...

Page 65: ... precipitation of certain elements in the glycols corrosion inhibitor To ensure that the glycol is compatible with the materials used in the system 3 5 Water Flow Switch Water may enter into the flow switch and cannot be drained out and may freeze when the temperature is low enough The flow switch should be removed and dried then can be reinstalled in the unit CounterclockWise rotation remove the ...

Page 66: ... and communication wiring conduits should be maintained if the power supply is in the range 10A to 50A then a separation of at least 500mm should be maintained 4 2 Precautions Fix cables so that cables do not make contact with the pipes especially on the high pressure side Secure the electrical wiring with cable ties so that it does not come in contact with the piping particularly on the highpress...

Page 67: ...le and programmable through the FOR SERVICEMAN menu on the wired controller Wired controller The wired controller button NO Name Logo Description 1 Menu Confirm Enter the next menu interface setting confirmation 2 Up Upward selection value increase or content change 3 Down Downward selection decrease value or content change 4 Back Return to the previous level View current fault 5 Mode Mode Switch ...

Page 68: ...y 2 2 1 DHW mode ON OFF In the power on state select the DHW display area and press the on off key to immediately switch to the off state In the off state select the DHW display area and press the on off key to immediately switch to the on state 2 2 2 Air conditioning mode ON OFF In the power on state select the air conditioner display area and press the on off key to immediately switch to the off...

Page 69: ...2 3 1 DHW related functions On the menu page switch between the options by pressing the up or the down The item indicated by the arrow indicates the current selection Select the DHW function and press the Menu OK key to enter the hot water related Optionss as shown in the figure below Interface DHW interface 2 3 1 1 Disinfection settings In the DHW interface select by pressing the up or the down t...

Page 70: ...e In the disinfection mode interface select OPERATE DAY by pressing the up or the down and by pressing the left or the right you can select which day of the week to start the disinfection mode In the disinfection mode interface select START AT by pressing the up or the down and enter the time setting interface by pressing the Menu OK as shown in the figure below Interface Time setting interface In...

Page 71: ...tem indicated by the arrow indicates the current selection select DHW PUMP and press the Menu OK to enter the DHW PUMP setting In the DHW PUMP setting interface press the up or the down to select the timer setting the item indicated by the arrow indicates the current selection press the Menu OK key to enable the timer and set the timer time press BACK to return to the previous page as shown in the...

Page 72: ...s the current selection The interface is as shown in the figure below Interface Options interface 2 3 2 1 WEATHER TEMP Setting In the Options interface select by pressing the up or the down the item indicated by the arrow indicates that WEATHER TEMP is currently selected and the selection is made by the left or the right and the selection is not enabled and the enable level OFF is not enabled the ...

Page 73: ... enabled not enabled by default 2 ECO MODE Choose ECO levels TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6 TYPE 7 TYPE 8 3 ECO TIMER Whether the ECO timer is enabled not enabled by default 4 START TIME ECO start time hours and minutes can be set default 08 00 5 END TIME ECO end time hours and minutes can be set default 19 00 The operation is as follows In the option of ECO STATE you can set whether to...

Page 74: ... silent setting interface silent timer setting interface The SILENT mode is divided into five items 1 SILENT STATE Whether SILENT is enabled not enabled by default 2 SILENT MODE SILENT level setting two levels setting TYPE 1 TYPE 2 default TYPE 1 3 SILENT TIMER Whether the SILENT timer is enabled not enabled by default 4 START TIME SILENT start time hours and minutes can be set default 12 00 5 END...

Page 75: ...cated by the arrow indicates the current selection of HOLIDAY press the Menu OK to enter the HOLIDAY AWAY mode setting interface The HOLIDAY AWAY mode setting interface is shown in the figure below Interface HOLIDAY AWAY mode setting interface HOLIDAY mode TIMER setting interface The HOLIDAY AWAY mode is divided into six items 1 Whether HOLIDAY AWAY mode is enabled not enabled by default 2 Whether...

Page 76: ...ption of HOLIDAY AWAY START AT by pressing the left or the right select year month day and set the time by pressing the up or the down In the option of HOLIDAY AWAY END AT by pressing the left or the right select year month day and set the time by pressing the up or the down 2 3 2 5 HOLIDAY HOME In the option of OPTIONS select by pressing the up or the down the item indicated by the arrow indicate...

Page 77: ...he up or the down The item indicated by the arrow indicates that the FLOOR PREHEATING is currently selected Press the Menu OK to enter the floor preheating setting The operation is as shown in the figure below Shown Interface FLOOR PREHEATING Setting interface In the floor preheating setting options by pressing the left or the right you can set whether to enable the floor preheating not enabled by...

Page 78: ...lect power down memory and you can set it by pressing the left or the right Whether to enable power down memory enabled by default after enabling if the unit runs out of power the unit will automatically start after the power supply is restored 2 3 3 BOOKING and SCHEDULE setting In the interface of menu press the up or the down to switch between the various options the item indicated by the arrow ...

Page 79: ...g and schedule setting interface by pressing the up or the down the item indicated by the arrow indicates the current selection select BOOKING TEMP and press the Menu OK to enter the temperature reservation setting Interface BOOKING TEMP setting interface BOOKING COOL TEMP setting interface ...

Page 80: ...es can be set and the minimum unit of hour is 1 hour 2 3 3 2 TIME BOOKING In the booking and schedule setting interface By pressing the up or the down the item indicated by the arrow indicates the current selection select TIME BOOKING and press the Menu OK to enter the timing setting The operation is as shown below Interface TIME BOOKING setting interface TIME BOOKING setting interface ...

Page 81: ...lay page is as shown in the figure below Interface Time display The setting contents of the interface are timer serial number timer start time setting timer end timer setting timer working mode selection and weekly setting 1 Serial number the timer serial number is 1 6 2 Start time set the start time of the timer default 00 00 3 End time set the end time of the timer default 00 00 4 Whether the ai...

Page 82: ... is enabled and other timers are invalid The timer display page is as shown in the figure below Interface Weekly schedule The setting contents of the interface are timer serial number timer start time setting timer end timer setting timer working mode selection and weekly setting 1 Serial number the timer serial number can be up to 99 groups 2 Start time set the timer start time default 00 00 3 En...

Page 83: ...e water temperature setting is executed according to the water temperature set by the timer The timer can be deleted Select DELETE in the timer press Menu OK and a prompt box Are you sure to delete appears In the prompt box interface you can operate the left and right select YES and press Menu OK to delete the timer select NO press the Menu OK to not delete the timer and maintain the original stat...

Page 84: ...ode selection you can choose heating or cooling heating by default 5 Air conditioning water temperature setting heating 25 65 C default 35 C cooling 5 25 C default 10 C 6 Whether the hot water mode is enabled not enabled by default 7 DHW temperature setting DHW 30 60 default 55 8 Weekly setting SUN MON TUE WED THU FRI SAT means week options select which days of the week to enable the timer select ...

Page 85: ...kly progress check In the schedule setting interface by pressing the up key or the downkey the item indicated by the arrow indicates the current selection select weekly progress check the item indicated by the arrow indicates the current selection press the OK to enter Weekly Progress Check ...

Page 86: ...ng prompt interface press the Left or Right to switch between the various options The item displayed in reverse indicates the current selection Select NO and press the OK to cancel the timing Set return to the Schedule Timer set setting interface Select YES and press the OK to cancel all timing settings and return to the main interface The weekly single day or repeated timing icons that were origi...

Page 87: ...e information setting page Interface Service information setting interface There is 1 function option SERVICE CALL 2 3 4 1 Service call settings On the service setting page press the up or the down to switch between the various options The item indicated by the arrow indicates the current selection select Service Call and press the OK to enter the service phone setting prompt page Interface Servic...

Page 88: ...terface HMI CONFIG 2 3 5 1 Date setting On the HMI CONFIG setting page by pressing the up or the down the item indicated by the arrow indicates the current selection select Date press the OK to enter the date setting page and press the left or the right to change the selected item press up or the down to modify the currently selected item After the modification is completed press the OK to make th...

Page 89: ...OK to make the setting effective and return to the clock setting page During the modification press the Back to return to the previous page and the modification will not take effect Clock setting page display image Interface Clock 2 3 5 3 12 Hour system On the HMI CONFIG setting page by pressing the up or the down the item indicated by the arrow indicates the current selection select the 12 hour c...

Page 90: ...option is not operated for 10 seconds it will take effect automatically Interface backlight 2 3 5 5 Buzzer On the local configuration setting page by pressing the up or the down the item indicated by the arrow indicates the current selection select buzzer and press the left or the right to select enable or disable default Is enabled Interface buzzer 3 3 5 6 Child lock In the local configuration se...

Page 91: ...S the default is 60S Interface Child lock time 3 3 6 Commissioning On the menu page press the up or the down to switch between the options the item indicated by the arrow indicates the current selection select Commissioning press the OK to enter the Commissioning setting page appears the Enter correct password Password input page Interface Password input By pressing the left or the right select th...

Page 92: ...r 3 3 6 1 Manual control On the repair setting page by pressing the up or the down the item indicated by the arrow indicates the current selection select Manual control and press the OK to enter the Manual control page Interface Manual control On the Manual control page you can compulsively control the components of the Hydronic box and you can issue commands for the compulsory defrost and automat...

Page 93: ...ed parameter value will be sent to the Hydronic box automatically Interface parameter settings 3 3 6 2 State On the repair page by pressing the up or the down the item indicated by the arrow indicates the current selection select State and press the OK to enter the State setting page In the State setting page you can turn the page by pressing up or the down Interface State ...

Page 94: ...R32 Split Type Air Source Heat Pump 20220105 94 ...

Page 95: ...icates the current selection select historical fault query and press the OK to enter the unit History Errors page On the History Errors page select and view faults by pressing the up or the down and you can view the most recent 20 faults at most The item indicated by the arrow indicates the current selection The complete fault information includes the time when the fault occurred fault code year m...

Page 96: ...ord and press the OK to enter the password modification interface Interface Interface modification By pressing the left or the right to select the digit to be entered for the password the reversed digit indicates the current selection Select the password value to be input by pressing the up or the down input range 0 9 and A Z After entering the 4 digit password press the OK to verify and compare i...

Page 97: ...R32 Split Type Air Source Heat Pump 20220105 97 Interface Interface setting Loading interface ...

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AUX ACHP-H04/4R3HA, Technical & Service Manual

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