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5       ATEX Approved Servomotors / ATEX

认证伺服电机

 

 
 

Autoflame Servomotors Guide /  Autoflame

伺服电机指南

  

 

 

 

 

 Page | 33  

 

If the equipment is likely to come into contact with aggressive substances, e.g. acidic liquids or gases 
that may attack metals or solvents that may affect polymeric materials, then it is the responsibility of 
the user to take suitable precautions that prevent it from being adversely affected thus ensuring that 
the type of protection is not compromised.  

如果设备可能会接触到腐蚀性物质

,

如酸性液体或气体会腐蚀金属或溶剂可能会影响高分子材料

,

它是用

户的责任去采取适当的预防措施

,

防止它不利影响从而确保保护的类型不被妥协。

 

 

The certificate number has an ‘X’ suffix which indicates that special conditions of installation and use 
apply. Those installing or inspecting this equipment must have access to the contents of the certificate 
or these instructions.  The conditions listed in the certificate are reproduced below: 

证书编号有一个

' X '

后缀,表示特殊的安装和使用条件适用。安装、检查本设备的人员,必须接触到证

书或本说明书的内容。证书中列出的条件复制如下

o

  Do not open, maintain or service in an area where an explosive atmosphere may be present. 

不要在可能存在爆炸性环境的区域打开、维护或服务。

 

o

  All cable entry holes shall be fitted with either a certified cable gland or a certified stopping 

plug that is suitable for the application.  

所有的电缆进入孔都应该配备一个经过认证的电缆密封装置或一个符合实际应用的经过认证
的堵头。

 

o

  The area in which the equipment is to be used shall be a minimum of Pollution degree 2 as 

defined in IEC 60664-1. 

设备使用区域的污染程度应不低于

IEC 60664-1

中定义的

2

 

o

 

“Transient protection shall be provided that is set at a level not exceeding 140% of the peak 
rated voltage value at the motor assembly supply terminals to the equipment”. 

暂态保护应设置在不超过设备的电机组件供电端子额定电压峰值的

140%

的水平。

 

o

  The equipment must be mounted on a metallic frame that has earth bonding facility. 

设备必须安装在有接地设施的金属框架上。

 

 

To ensure IP65 rating servo must be installed using the provided servo to valve gasket and mounting 
screws tightened to a minimum torque of 2.6Nm and servo lid screws to a minimum 1.2Nm. 

为了确保

IP65

额定值伺服必须使用所提供的伺服阀垫片和安装螺丝拧紧至最小扭力

2.6

牛米和伺服盖

螺丝至最小

1.2

牛米。

 

 

Atex approved Cable glands must be used, the enclosure has M20 tapped holes for this purpose  

必须使用

ATEX

认可的电缆格兰头,为此外壳有

M20

螺纹孔

 

 

Atex certified cables must be used to comply with approval 

必须使用

ATEX

认证的电缆去符合认可

 

 

An Atex approved isometric safe opto-isolator must be used on the low voltage  circuit between the 
servo and the MM. 

伺服器和控制模块之间的低压电路必须使用

ATEX

认证的等距安全光隔离器。

 

 

The  terminals  shall  be  fitted  with  wires  that  have  cross  sectional  area  falling  within  the  following 
limitations: 

接线端子的横截面积应在以下限制范围内

 

Conductor cross section area min. 0.25 mm² and max. 1.5 mm² 

导体截面面积最小为

0.25

毫米²

 

,最大为

1.5

毫米²

 

 

Conductor cross section AWG min. 26 and max. 14 

导体截面

AWG

最小为

26

,最大为

14 

 

Tightening torque, min 0.5 Nm and max 0.6 Nm 

Summary of Contents for MM10004

Page 1: ...AUTOFLAME SERVOMOTORS GUIDE 2022 03 18...

Page 2: ...s manual and all the information contained herein is copyright of Autoflame Engineering Ltd It may not be copied in the whole or part without the consent of the Managing Director Autoflame Autoflame A...

Page 3: ...utoflame product range i e combustion electrical and control Autoflame The sale of Autoflame s systems and equipment referred to in this Manual assume that the dealer purchaser and installer have the...

Page 4: ...Industrial Servomotors 4 20mA 4 20 31 5 ATEX APPROVED SERVOMOTORS ATEX 32 5 1 ATEX Certification ATEX 32 5 2 ATEX Approved Small Servomotors ATEX 35 5 3 ATEX Approved Large Servomotors ATEX 37 5 4 AT...

Page 5: ...7 6 Servomotor Flying Leads and Connectors 56 8 MAINTENANCE AND TROUBLESHOOTING 58...

Page 6: ...ath and may cause permanent equipment damage and substantial property damage Autoflame Some of the wiring connections are live make sure to totally and safely isolate the mains power before undergoing...

Page 7: ...nd FGR valves require small or large servomotors only All servomotors can be configured to drive clockwise or counter clockwise to open close a valve or damper The servomotors can be installed in any...

Page 8: ...le for use with third party valves dampers Easy access to wiring terminals for installation maintenance and testing Simple wiring connection using a terminal block integrated into the servomotor Optio...

Page 9: ...y Please check the manufacturer s specifications for that valve or damper to check the torque requirements Autoflame If this is unknown or the data is not available then it is necessary to check the t...

Page 10: ...t and easier installation 4Nm ABS ATEX approved version with metal housing is also available for use in hazardous environments where explosion proof equipment is necessary ATEX The following small ser...

Page 11: ...54 NEMA3 Mounting angle 360 Positioning MM drive Drive motor Synchronous Body material High Impact Polycarbonate Gear material Polyoxymethylene Plates material Aluminium Screws material Stainless Stee...

Page 12: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 12 2 2 External View...

Page 13: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 13 2 3 Dimensions All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 14: ...ilable for hazardous environments where the use of explosion proof equipment is required ABS ATEX Housing Voltage AC AC Frequency Supplied Wiring Glands Part Polycarbonate 230V 50 60Hz 2x PG11 Glands...

Page 15: ...polycarbonate High Impact Polycarbonate Housing material metal version Mild steel CR4 with Interpon 700 Industrial Powder Coat CR4 Interpon 700 Gear material 708M40T mild steel 708M40T Plates materia...

Page 16: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 16...

Page 17: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 17 3 2 External View Metal Housing...

Page 18: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 18 3 3 Dimensions Metal Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 19: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 19 3 4 External View Polycarbonate Housing...

Page 20: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 20 3 5 Dimensions Polycarbonate Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 21: ...industrial servomotors feature Light compact design High torque output Built in thermal protector to prevent motor burnout by overloading Easy to install and suitable for use in narrow spaces Simple s...

Page 22: ...70 110 UNIC05 120 40 30 MM10070 120 UNIC10 230 98 72 MM10072 UNIC10 110 98 72 MM10072 110 UNIC10 120 98 72 MM10072 120 UNIC20 230 200 148 MM10074 B UNIC20 120 200 148 MM10074 B 110 UNIC40 230 400 295...

Page 23: ...eration temperature 25 C 13 F Max operation temperature 55 C 131 F Ingress Protection rating IP IP65 NEMA4X Protector Thermal protector Stop Mechanical type open close Mounting angle 360 Positioning M...

Page 24: ...39 2 98Nm 72 Lb ft 98 196Nm 145 Lb ft 196 392Nm 289 Lb ft 392 Drive motor 8W 20W 30W 90W Wight 2 3Kg 4 5Kg 7 8Kg 8 5Kg Rotation angle 360 90 90 90 Mechanical stopper Adjustable Adjustable Adjustable...

Page 25: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 25 4 2 External Drawings...

Page 26: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 26 4 3 UNIC05 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 27: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 27 4 4 UNIC10 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 28: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 28 4 5 UNIC20 UNIC40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 29: ...rvomotor must be isolated switched off failing to do so can cause serious injury and will permanently damage the servomotor Autoflame UNIC I Remove rubber cap covering the manual drive port II insert...

Page 30: ...this will cause permanent damage to the servomotor and damper valve If power is not disconnected when driven manually then the servomotor will try to automatically drive to its original position duri...

Page 31: ...C 4 20 The following channel outputs can be used on the MM to drive the 4 20mA UNIC servomotors 4 20 UNIC MM system Channel Mk8 MM Mk8 Ch5 Ch6 Feedwater servomotor VSD analogue output 5 6 Mini Mk8 MM...

Page 32: ...40 C Entity parameters of the Motor terminal J2 J2 The equipment may be used in zone 2 with flammable gases and vapours with apparatus groups IIA IIB IIC and with temperature classes T1 T2 T3 T4 2 II...

Page 33: ...ion o The area in which the equipment is to be used shall be a minimum of Pollution degree 2 as defined in IEC 60664 1 IEC 60664 1 2 o Transient protection shall be provided that is set at a level not...

Page 34: ...rs Guide Autoflame Page 34 0 5 0 6 Insulated ferule type connectors or equivalent connectors shall be used for external connections ferule The potentiometer connections V 0V and W shall only be termin...

Page 35: ...ll servomotors are available ATEX ATEX approved small servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage V AC Frequency Torque N...

Page 36: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 36 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 37: ...ATEX approved large servomotors are available ATEX ATEX approved large servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage AC Fr...

Page 38: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 38 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 39: ...ge 39 5 4 ATEX Approved Industrial Servomotors ATEX An ATEX approved Industrial UNIC10 servomotor is available ATEX UNIC10 UNIC10 Servomotor ATEX UNIC10 ATEX Voltage AC Frequency Torque Supplied Wirin...

Page 40: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 41: ...l bit HSS Servomotor Size Bracket and Coupling part Small Servo Motor SP10015 Large Servo Motor SP10016 Industrial Servo Motor UNIC05 UNIC05 SP10028 05 Industrial Servo Motor UNIC10 UNIC10 SP10028 10...

Page 42: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 42...

Page 43: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 43 6 1 Small Servomotor Mounting Bracket and Coupling...

Page 44: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 44 SP10015 C...

Page 45: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 45 6 2 Large Servomotor Mounting Bracket and Coupling...

Page 46: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 46...

Page 47: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 47 6 3 UNIC05 Mounting Bracket and Coupling UNIC05...

Page 48: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 48 6 4 UNIC10 Mounting Bracket and Coupling UNIC10...

Page 49: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 49 6 5 UNIC20 UNIC40 Mounting Bracket and Coupling UNIC20 UNIC40...

Page 50: ...0 0 Viewing the shaft end on from the potentiometer end all servomotors drive in Clockwise direction if power is applied between the LIVE and CW terminal CW Counter clockwise if the power is applied b...

Page 51: ...7 2 Wiring The servomotors can be configured to rotate in clockwise or counter clockwise direction please refer to the wiring diagram below as an example for wiring a small servomotor to Channel 1 on...

Page 52: ...he servomotors commissioning procedure I Remove the servomotor s terminal cover by loosening the 4 screws holding the cover 4 II On Autoflame gas oil and gas oil piggy back valves it is necessary to r...

Page 53: ...7 Installation Autoflame Servomotors Guide Autoflame Page 53...

Page 54: ...sible to measure the feedback voltage from the servomotor in order to ensure that 0 0 is displayed By testing the DC voltage between the blue and green wires wiper and 0V on the servomotor low voltage...

Page 55: ...of the valve is in line with the position of the butterfly valve For both valves the external visual position indicator is in line with the position of the butterfly valve Regardless of the type of v...

Page 56: ...rovides IP65 NEMA4 ingress protection to the servomotors the wires are screened and they provide protection for the servomotor s signal from electrical noise and interference IP65 NEMA4 The kit includ...

Page 57: ...7 Installation Autoflame Servomotors Guide Autoflame Page 57...

Page 58: ...ervomotors as this may cause internal damage to the servomotor s electrical components leading to a system failure Do not disassemble or remove any of the components of the servomotors as this will af...

Page 59: ...ntenance Lubrication The small servomotor gears do not require any lubrication The large servomotors are lubricated using Mobil Mobilith SHC 220 Red Lithium Grease The industrial UNIC servomotors are...

Page 60: ...lame Engineering Ltd Unit 1 2 Concorde Business Centre Airport Industrial Estate Wireless Road Biggin Hill Kent TN16 3YN United Kingdom Tel 44 0 1959 578 820 Email technicalsupport autoflame com Websi...

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