background image

 
 

Important Notes

重要提示

 

 
A knowledge of combustion related procedures and commissioning is essential before embarking work on any 
of the MM / EGA systems. This is for safety reasons and effective use of the  MM / EGA system. Hands on 
training  is  required.  For  details  on  schedules  and  fees  relating  to  group  training  courses  and  individual 
instruction, please contact the Autoflame Engineering Ltd. offices at the address listed on the front. 

为了安全有效地使用控制模块

/EGA

系统,控制模块

/EGA

系统的操作人员必须具有与燃烧相关的流程和调试知

识。我们要求使用者参加实践培训,请使用首页上

Autoflame

办公室通讯方式来详细了解团体培训和个别教学

事宜。

 

 

 
Short Form - General Terms and Conditions

一般条款

 

 
A full statement of our business terms and conditions are printed on the reverse of all invoices. A copy of these 
can be issued upon application, if requested in writing. 

在所有发票背面都印有我们的商业条款全文。客户可书面申请获得我公司商业条款文件。

 

 
The System equipment and control concepts referred to in this Manual MUST be installed, commissioned and 
applied  by  personnel  skilled  in  the  various  technical  disciplines  that  are  inherent  to  the  Autoflame  product 
range, i.e. combustion, electrical and control. 

只有专员人员才能安装,调试和使用本手册所提及的系统设备和控制概念。他们必须精通

Autoflame

产品所涉

及的各个技术学科,即

:- 

燃烧,电气和控制。

 

 
The sale of Autoflame’s systems and equipment referred to in this Manual assume that the dealer, purchaser 
and  installer  have  the  necessary  skills  at  their  disposal.  i.e.,  a  high  degree  of  combustion  engineering 
experience, and a thorough understanding of the local electrical codes of practice concerning boilers, burners 
and their ancillary systems and equipment. 

经销,购买或者安装本手册提及的

Autoflame

系统和设备的人员都要具有必要的专业知识,即

:-

与锅炉,燃烧

器和辅助系统

/

设备相关的丰富燃烧工程从业经验和全面电气行业规范知识。

 

 
 

Autoflame’s warranty from point of sale

保修条款

 

 

 

Two years on all electronic and electro-mechanical equipment, assemblies and components.  

对所有电子系统和部件实行两年售后保修;

 

 

One year on all EGA systems and UV & IR scanners, including parts, components, cells and sensors.  

对所有机械系统和部件和传感器实行一年售后保修。

 

 
The warranty assumes that all equipment supplied will be used for the purpose  that  it was  intended and  in 
strict compliance with our technical recommendations. 
 
Autoflame’s warranty and guarantee is limited strictly to product build quality, and design. Excluded absolutely 
are any claims arising from misapplication, incorrect installation and/or incorrect commissioning. 

保修前提

所有设备必需被用于预期使用目的并且严格符合我们的技术建议。

Autoflame

产品保修条款只适用于

产品制造质量问题和设计问题。根据保修条款,

Autoflame

不接受由于错误操作,错误安装和

/

或调试导致的索

赔请求。

 

 
 
 
 
 

 

Summary of Contents for MM10004

Page 1: ...AUTOFLAME SERVOMOTORS GUIDE 2022 03 18...

Page 2: ...s manual and all the information contained herein is copyright of Autoflame Engineering Ltd It may not be copied in the whole or part without the consent of the Managing Director Autoflame Autoflame A...

Page 3: ...utoflame product range i e combustion electrical and control Autoflame The sale of Autoflame s systems and equipment referred to in this Manual assume that the dealer purchaser and installer have the...

Page 4: ...Industrial Servomotors 4 20mA 4 20 31 5 ATEX APPROVED SERVOMOTORS ATEX 32 5 1 ATEX Certification ATEX 32 5 2 ATEX Approved Small Servomotors ATEX 35 5 3 ATEX Approved Large Servomotors ATEX 37 5 4 AT...

Page 5: ...7 6 Servomotor Flying Leads and Connectors 56 8 MAINTENANCE AND TROUBLESHOOTING 58...

Page 6: ...ath and may cause permanent equipment damage and substantial property damage Autoflame Some of the wiring connections are live make sure to totally and safely isolate the mains power before undergoing...

Page 7: ...nd FGR valves require small or large servomotors only All servomotors can be configured to drive clockwise or counter clockwise to open close a valve or damper The servomotors can be installed in any...

Page 8: ...le for use with third party valves dampers Easy access to wiring terminals for installation maintenance and testing Simple wiring connection using a terminal block integrated into the servomotor Optio...

Page 9: ...y Please check the manufacturer s specifications for that valve or damper to check the torque requirements Autoflame If this is unknown or the data is not available then it is necessary to check the t...

Page 10: ...t and easier installation 4Nm ABS ATEX approved version with metal housing is also available for use in hazardous environments where explosion proof equipment is necessary ATEX The following small ser...

Page 11: ...54 NEMA3 Mounting angle 360 Positioning MM drive Drive motor Synchronous Body material High Impact Polycarbonate Gear material Polyoxymethylene Plates material Aluminium Screws material Stainless Stee...

Page 12: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 12 2 2 External View...

Page 13: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 13 2 3 Dimensions All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 14: ...ilable for hazardous environments where the use of explosion proof equipment is required ABS ATEX Housing Voltage AC AC Frequency Supplied Wiring Glands Part Polycarbonate 230V 50 60Hz 2x PG11 Glands...

Page 15: ...polycarbonate High Impact Polycarbonate Housing material metal version Mild steel CR4 with Interpon 700 Industrial Powder Coat CR4 Interpon 700 Gear material 708M40T mild steel 708M40T Plates materia...

Page 16: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 16...

Page 17: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 17 3 2 External View Metal Housing...

Page 18: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 18 3 3 Dimensions Metal Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 19: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 19 3 4 External View Polycarbonate Housing...

Page 20: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 20 3 5 Dimensions Polycarbonate Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 21: ...industrial servomotors feature Light compact design High torque output Built in thermal protector to prevent motor burnout by overloading Easy to install and suitable for use in narrow spaces Simple s...

Page 22: ...70 110 UNIC05 120 40 30 MM10070 120 UNIC10 230 98 72 MM10072 UNIC10 110 98 72 MM10072 110 UNIC10 120 98 72 MM10072 120 UNIC20 230 200 148 MM10074 B UNIC20 120 200 148 MM10074 B 110 UNIC40 230 400 295...

Page 23: ...eration temperature 25 C 13 F Max operation temperature 55 C 131 F Ingress Protection rating IP IP65 NEMA4X Protector Thermal protector Stop Mechanical type open close Mounting angle 360 Positioning M...

Page 24: ...39 2 98Nm 72 Lb ft 98 196Nm 145 Lb ft 196 392Nm 289 Lb ft 392 Drive motor 8W 20W 30W 90W Wight 2 3Kg 4 5Kg 7 8Kg 8 5Kg Rotation angle 360 90 90 90 Mechanical stopper Adjustable Adjustable Adjustable...

Page 25: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 25 4 2 External Drawings...

Page 26: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 26 4 3 UNIC05 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 27: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 27 4 4 UNIC10 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 28: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 28 4 5 UNIC20 UNIC40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 29: ...rvomotor must be isolated switched off failing to do so can cause serious injury and will permanently damage the servomotor Autoflame UNIC I Remove rubber cap covering the manual drive port II insert...

Page 30: ...this will cause permanent damage to the servomotor and damper valve If power is not disconnected when driven manually then the servomotor will try to automatically drive to its original position duri...

Page 31: ...C 4 20 The following channel outputs can be used on the MM to drive the 4 20mA UNIC servomotors 4 20 UNIC MM system Channel Mk8 MM Mk8 Ch5 Ch6 Feedwater servomotor VSD analogue output 5 6 Mini Mk8 MM...

Page 32: ...40 C Entity parameters of the Motor terminal J2 J2 The equipment may be used in zone 2 with flammable gases and vapours with apparatus groups IIA IIB IIC and with temperature classes T1 T2 T3 T4 2 II...

Page 33: ...ion o The area in which the equipment is to be used shall be a minimum of Pollution degree 2 as defined in IEC 60664 1 IEC 60664 1 2 o Transient protection shall be provided that is set at a level not...

Page 34: ...rs Guide Autoflame Page 34 0 5 0 6 Insulated ferule type connectors or equivalent connectors shall be used for external connections ferule The potentiometer connections V 0V and W shall only be termin...

Page 35: ...ll servomotors are available ATEX ATEX approved small servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage V AC Frequency Torque N...

Page 36: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 36 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 37: ...ATEX approved large servomotors are available ATEX ATEX approved large servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage AC Fr...

Page 38: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 38 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 39: ...ge 39 5 4 ATEX Approved Industrial Servomotors ATEX An ATEX approved Industrial UNIC10 servomotor is available ATEX UNIC10 UNIC10 Servomotor ATEX UNIC10 ATEX Voltage AC Frequency Torque Supplied Wirin...

Page 40: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Page 41: ...l bit HSS Servomotor Size Bracket and Coupling part Small Servo Motor SP10015 Large Servo Motor SP10016 Industrial Servo Motor UNIC05 UNIC05 SP10028 05 Industrial Servo Motor UNIC10 UNIC10 SP10028 10...

Page 42: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 42...

Page 43: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 43 6 1 Small Servomotor Mounting Bracket and Coupling...

Page 44: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 44 SP10015 C...

Page 45: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 45 6 2 Large Servomotor Mounting Bracket and Coupling...

Page 46: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 46...

Page 47: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 47 6 3 UNIC05 Mounting Bracket and Coupling UNIC05...

Page 48: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 48 6 4 UNIC10 Mounting Bracket and Coupling UNIC10...

Page 49: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 49 6 5 UNIC20 UNIC40 Mounting Bracket and Coupling UNIC20 UNIC40...

Page 50: ...0 0 Viewing the shaft end on from the potentiometer end all servomotors drive in Clockwise direction if power is applied between the LIVE and CW terminal CW Counter clockwise if the power is applied b...

Page 51: ...7 2 Wiring The servomotors can be configured to rotate in clockwise or counter clockwise direction please refer to the wiring diagram below as an example for wiring a small servomotor to Channel 1 on...

Page 52: ...he servomotors commissioning procedure I Remove the servomotor s terminal cover by loosening the 4 screws holding the cover 4 II On Autoflame gas oil and gas oil piggy back valves it is necessary to r...

Page 53: ...7 Installation Autoflame Servomotors Guide Autoflame Page 53...

Page 54: ...sible to measure the feedback voltage from the servomotor in order to ensure that 0 0 is displayed By testing the DC voltage between the blue and green wires wiper and 0V on the servomotor low voltage...

Page 55: ...of the valve is in line with the position of the butterfly valve For both valves the external visual position indicator is in line with the position of the butterfly valve Regardless of the type of v...

Page 56: ...rovides IP65 NEMA4 ingress protection to the servomotors the wires are screened and they provide protection for the servomotor s signal from electrical noise and interference IP65 NEMA4 The kit includ...

Page 57: ...7 Installation Autoflame Servomotors Guide Autoflame Page 57...

Page 58: ...ervomotors as this may cause internal damage to the servomotor s electrical components leading to a system failure Do not disassemble or remove any of the components of the servomotors as this will af...

Page 59: ...ntenance Lubrication The small servomotor gears do not require any lubrication The large servomotors are lubricated using Mobil Mobilith SHC 220 Red Lithium Grease The industrial UNIC servomotors are...

Page 60: ...lame Engineering Ltd Unit 1 2 Concorde Business Centre Airport Industrial Estate Wireless Road Biggin Hill Kent TN16 3YN United Kingdom Tel 44 0 1959 578 820 Email technicalsupport autoflame com Websi...

Reviews: