AUMA SVC 05.1 Operation Instructions Manual Download Page 56

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AUMA Riester GmbH & Co. KG

P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y005.019/003/en/1.15

For detailed information on AUMA products, refer to the Internet: www.auma.com

Summary of Contents for SVC 05.1

Page 1: ...Control Parallel Profibus DP Modbus RTU Globe valve actuators SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 with integral actuator controls Assembly operation commissioning Operation instructions...

Page 2: ...22 option 5 1 4 Warnings and notes 6 1 5 References and symbols 7 2 Identification 7 2 1 Name plate 8 2 2 Short description 10 3 Transport storage and packaging 10 3 1 Transport 10 3 2 Storage 10 3 3...

Page 3: ...ection set again via local controls 35 10 2 1 End position CLOSED set again 35 10 2 2 End position OPEN set again 36 10 3 Switch compartment open 36 10 4 Potentiometer setting 38 10 5 Mechanical posit...

Page 4: ...e valve or the installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct tr...

Page 5: ...ng the requirements of the duty type and the technical data are prerequis ites for compliance with the maximum surface temperature of devices The connectors may only be connected or disconnected when...

Page 6: ...The following references and symbols are used in these instructions Information The term Information preceding the text indicates important notes and information Symbol for CLOSED valve closed Symbol...

Page 7: ...f manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Speed 7 Torque range 8 Current type mains voltage mains frequency 9 Electric power motor 10 Wiring diagram number 11 Control...

Page 8: ...ntrol via parallel interface at 24 V DC control voltage 0 4 20 mA Control via parallel interface via analogue input 0 4 20 mA Data Matrix code When registered as authorised user you may use the AUMA S...

Page 9: ...The connection between computer and the integral actuator controls is made using a service cable 9 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Identification...

Page 10: ...months the following points must be observed in addition 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term corrosion protection agen...

Page 11: ...either in position CLOSED or position OPEN The mechanical position indicator supplies information on the set position If the actuator position was not modified and agrees with the valve position the...

Page 12: ...s 1 Bore with keyway 2 Square bore 3 Bore with two flats 4 Valve shaft 4 3 2 1 Mounting with coupling Condition Valve and actuator are in the same end position Figure 6 Coupling fitting dimensions 1 C...

Page 13: ...recess and that the flanges are in complete contact 6 If flange bores do not match thread 6 1 Slightly rotate handwheel until bores line up 6 2 If required shift actuator position by one tooth on the...

Page 14: ...following values 15 A 250 V at a maximum mains current of 5 000 A AC Use appropriate insulation monitors when working in power installations for example an insulation monitor measuring the pulse code...

Page 15: ...nstallation use UV resistant cables The cross sectional area of every protective earthing conductor which does not form not part of the supply cable or the cable enclosure shall in any case not be les...

Page 16: ...nufacturer Upon request AUMA provide suitable connection sets For further information refer to separate Technical data Connector Use in Ex zone 22 is only possible with straight single connectors and...

Page 17: ...ec tion Observe permissible cross sections of connectors used Use suitable crimping tools to connect wires For screw type connectors e g Phoenix 4 arbor crimping pliers For bayonet connectors e g Cann...

Page 18: ...5 4 Connection with AUMA plug socket connector Figure 12 Connection with AUMA plug socket connector Cross sections AUMA plug socket connector Power terminals U1 V1 W1 U2 V2 W2 max 6 mm flexible 10 mm...

Page 19: ...ires 3 For flexible cables Use end sleeves according to DIN 46228 4 Connect cables according to order related wiring diagram In case of a fault Hazardous voltage while protective earth conductor is NO...

Page 20: ...1 and fasten with screws 4 2 Clean sealing faces of cover 1 and housing 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly t...

Page 21: ...racket 2 Local controls 3 Phoenix connector with connecting cable Observe prior to connec tion Permissible length of connecting cables max 30 m We recommend AUMA cable set K008 218 5 m A retrofit kit...

Page 22: ...ellow blue Table 4 Indication light 1 default setting Description Signification Colour state Actuator is in end position OPEN OPEN illuminated in green Stroke between selected end positions OPEN CLOSE...

Page 23: ...Description Signification Colour state Setting mode for end position setting is active Set end position blinking in blue 5 Hz 23 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Indications...

Page 24: ...ation of output contacts in wiring diagram Signal DOUT 1 End position CLOSED K 1 End position CLOSED Signal DOUT 2 End position OPEN K 2 End position OPEN Signal DOUT 3 Fault K 3 Fault Signal DOUT 4 S...

Page 25: ...wheel counterclockwise Drive shaft valve turns counterclockwise in direction OPEN Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direct...

Page 26: ...chapter It is possible to temporarily for one operation command activate self retaining by means of the push buttons Press and hold down push buttons OPEN 1 or CLOSE 3 for more than 3 seconds During...

Page 27: ...e g 0 4 20 mA EMERGENCY operation An EMERGENCY operation is initiated by a signal at the EMERGENCY input The actuator moves to a predefined EMERGENCY position i e end position OPEN or end position CL...

Page 28: ...accessories By connecting a PC laptop or PDA Also refer to AUMA CDT software accessories chapter Please also refer to AUMA CDT software accessories chapter for further settings 9 1 Cover to controls...

Page 29: ...with the consent of the valve manufacturer Setting via switches Condition Switch S5 in position OFF hardware mode Figure 23 Switches for type of seating S9 End position OPEN S10 End position CLOSED T...

Page 30: ...irection CLOSE Default value depending on the order Setting range in 8 steps refer to tables linear from 40 100 of the maximum tripping torque Table 8 Tripping torques Nm Switch steps SVC SVCR 07 5 SV...

Page 31: ...ftware parameters AUMA CDT The motor speed can be modified via the software parameters described hereafter Contrary to output speed setting using switch S8 setting via software parameters offers the f...

Page 32: ...eed via parameter Speed LOCAL Speed REMOTE 4 20 mA 0 20 mA 1 6 133 4 0 0 0 0 0 2 2 176 4 3 0 4 2 0 3 2 256 4 9 1 2 6 0 4 320 5 4 1 8 9 0 5 6 448 6 4 3 0 15 0 8 640 7 8 4 8 24 0 11 880 9 6 7 1 35 0 16...

Page 33: ...film of non acidic grease e g petroleum jelly to the seal and insert it correctly 5 Place cover 1 6 Fasten screws evenly crosswise 33 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Commissioning basic setting...

Page 34: ...on OPEN the indication lights go out after travelling into opposite direction The end position detection is set incorrectly if the actuator comes to a standstill before reaching the end position the l...

Page 35: ...setting is not permissible while the indication light is blinking in red potentiometer setting must be performed in a first step also refer to Potentiometer setting chapter Once this procedure is com...

Page 36: ...d again either via push buttons 1 3 in operation mode Local or from Remote deactivate operation mode Local Deactivate operation mode Local 5 Hold down push button 2 for approx 3 seconds until blue ind...

Page 37: ...ter by means of the setting screw 1 results in modification of the end position detection Only set potentiometer if the end position detection cannot be set Fault signal Actuator is outside the permis...

Page 38: ...OPEN 4 Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover 5 Move valve to end position CLOSED again 6 Check settings If the...

Page 39: ...acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Place cover 1 on switch compartment 6 Fasten screws 2 evenly crosswise 39 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Commissioning...

Page 40: ...Software mode Refer to Settings via hardware switches or via software chapter Switches and software parameters are set to the same values upon delivery factory settings Further settings via AUMA CDT A...

Page 41: ...ite direction Fault indication 1 1 blink Thermal fault motor protection tripped Cool down wait Fault indication 2 2 blinks Signal loss of analogue input 4 20 mA Fault indication 3 3 blinks Operation m...

Page 42: ...le when removing the cover to the controls The fuse cannot be replaced Only by replacing the entire power board can the fuse be exchanged Hazardous voltage Risk of electric shock Disconnect device fro...

Page 43: ...ate leaks and repair dry device correctly and check for proper function 13 2 Maintenance Maintenance intervals The maintenance intervals depend on load and application conditions having a major influe...

Page 44: ...lating torque load The type of duty must not be exceeded Variable speed brushless motor Motor F tropicalized Insulation class PTC thermistors according to DIN 44081 Motor protection Yes Self locking V...

Page 45: ...mbination with positioner option OPEN EMERGENCY CLOSE MODE in combination with positioner option Assignment for modulating actuators OPEN STOP CLOSE MODE standard OPEN EMERGENCY CLOSE MODE Analogue in...

Page 46: ...tions during continuous immersion Modulating duty is not possible during continuous immersion Enclosure protection according to EN 60529 Pollution degree 4 when closed according to IEC 61800 5 1 Pollu...

Page 47: ...15 Spare parts 15 1 Globe valve actuator SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 47 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Spare parts...

Page 48: ...sembly Power supply unit switchgear 006 0 Logic board 009 0 Sub as sembly Wire for protective earth 058 0 Sub as sembly Cover 500 0 Sub as sembly Socket carrier complete with sockets 501 0 Sub as sem...

Page 49: ...16 Certificates 16 1 Declaration of Incorporation and EC Declaration of Conformity 49 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5 Certificates...

Page 50: ...50 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5...

Page 51: ...51 SVC 05 1 SVC 07 5 SVCR 05 1 SVCR 07 5...

Page 52: ...detection verific ation 34 End postion detection 44 F Failure behaviour 40 Fault indications 41 Finish coating 46 Flange size 8 Fuses 42 G GL approval 46 Ground connection 20 H Handwheel 11 Humidity...

Page 53: ...ng 43 Setpoint control Remote SETPOINT 26 Settings for controls 28 Short circuit protection 14 Signals 24 Signals analogue 24 Size 8 Software 28 40 Spare parts 47 Standards 4 Storage 10 Supply network...

Page 54: ...www apis centar com Fabo Kereskedelmi s Szolg ltat Kft HU 8800 Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA...

Page 55: ...80 2839 4656 info auma co in www auma co in ITG Iranians Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020...

Page 56: ...r GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y005 019 003 en 1 15 For detailed information on AUMA products refer to the Internet w...

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