AUMA SQRVEx 05.2 Page 4 Manual Download

Page: 4 / 108

10.6.3.

Limit switching: check

11.

Commissioning (settings in the actuator)...........................................................................

11.1.

Switch compartment: open/close

11.2.

Mechanical position indicator (self-adjusting)

11.2.1.

Mechanical position indicator: set

11.2.2.

Gear stage of the reduction gearing: test/set

11.3.

Mechanical position indication via indicator mark (not self-adjusting)

11.3.1.

Mechanical position indicator: set

11.3.2.

Gear stage of the reduction gearing: test/set

12.

Corrective action....................................................................................................................

12.1.

Faults during commissioning

12.2.

Fault indications and warning indications

12.2.1.

Signal for temperature warning of PTC tripping device

12.3.

Fuses

12.3.1.

Fuses within the actuator controls

12.3.2.

Motor protection (thermal monitoring)

13.

Servicing and maintenance...................................................................................................

13.1.

Preventive measures for servicing and safe operation

13.2.

Disconnection from the mains

13.2.1.

Disconnection from the mains with KT/KM electrical connection

13.2.2.

Disconnection from the mains with KP/KPH and KES electrical connection

13.3.

Maintenance

13.4.

Disposal and recycling

14.

Technical data.........................................................................................................................

14.1.

Technical data Part-turn actuator

14.2.

Technical data Actuator controls

14.3.

Tightening torques for screws

15.

Spare parts.............................................................................................................................

15.1.

Part-turn actuators SQVEx 05.2 – SQVEx 14.2/SQRVEx 05.2 – SQRVEx 14.2 KT/KM

15.2.

ACVExC 01.2 KT/KM actuator controls

101

15.3.

ACVExC 01.2 KP/KPH actuator controls

103

15.4.

ACVExC 01.2 KES actuator controls

105

Index........................................................................................................................................

SQVEx 05.2 – SQVEx 14.2/ SQRVEx 05.2 – SQRVEx 14.2 Control unit: electronic (MWG)

Table of contents

ACVExC 01.2 Modbus RTU

Summary of Contents for SQRVEx 05.2

Page 1: ...U Modbus TCP IP Foundation Fieldbus HART Part turn actuators SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG with actuator controls ACVExC 01 2 Non Intrusive Assembly operation commissioning Operation instructions ...

Page 2: ...symbols 8 2 Short description 10 3 Name plate 14 4 Transport storage and packaging 14 4 1 Transport 15 4 2 Storage 16 5 Assembly 16 5 1 Mounting position 16 5 2 Handwheel fitting 16 5 3 Mount actuator to valve 17 5 3 1 Overview on coupling variants 17 5 3 1 1 Mount actuator with coupling 20 5 4 Mounting positions of local controls 20 5 4 1 Mounting positions modify 21 6 Electrical connection 21 6 ...

Page 3: ...e display 53 8 2 1 Feedback signals from actuator and valve 55 8 2 2 Status indications according to AUMA classification 56 8 2 3 Status indications according to NAMUR recommendation 58 8 3 Indication lights of local controls 58 8 4 Mechanical position indication self adjusting 59 8 5 Mechanical position indication via indicator mark not self adjusting 60 9 Signals output signals 60 9 1 Status sig...

Page 4: ...1 12 3 2 Motor protection thermal monitoring 83 13 Servicing and maintenance 83 13 1 Preventive measures for servicing and safe operation 83 13 2 Disconnection from the mains 84 13 2 1 Disconnection from the mains with KT KM electrical connection 85 13 2 2 Disconnection from the mains with KP KPH and KES electrical connection 85 13 3 Maintenance 86 13 4 Disposal and recycling 88 14 Technical data ...

Page 5: ...st be excluded at any time since they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applicable standard according to ISO 80079 36 37 Hot surfaces mechanically ...

Page 6: ...vice Continuous underwater use observe enclosure protection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use These operation instructions are only va...

Page 7: ...ols The following references and symbols are used in these instructions Information The term Information preceding the text indicates important notes and information Symbol for CLOSED valve closed Symbol for OPEN valve open Via the menu to parameter Describes the menu path to the parameter When using the push buttons of local controls the required parameter can be quickly found on the display Disp...

Page 8: ...k signals torque indication and analogue position feedback signals position indication at the actuator controls output For variable speed actuators SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 the actuator speed is modified by means of a frequency converter in the actuator controls Actuator controls The actuator controls ACVExC 01 2 may be mounted directly to the actuator or separately on a wall ...

Page 9: ...ll actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App enables remote setting and remote diagnostics of AUMA actuators via Bluetooth using either smartphone or tablet The AUMA Assistant App can be downloa...

Page 10: ...le manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Operating time range 7 Torque range in direction CLOSE 8 Torque range in direction OPEN 9 Type of lubricant 10 Permissible ambient temperature 11 Can be assigned as an option upon customer request 12 Enclosure protection 13 Data Matrix code 10 SQVEx 05 2 SQVEx 14 2 SQRV...

Page 11: ...ntrol 11 Data Matrix code Motor name plate Figure 7 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Rated voltage 5 Consumed nominal power by the mains PN 6 Consumed nominal current by the mains IN 7 Type of duty 8 Enclosure protection 9 Motor protection temperature protection 10 Insulation class 11 Perm number of starts for SQRV 12 Nominal ...

Page 12: ...ia frequency converter a Protection type of electrical connection 3 Terminal compartment Ex e increased safety 4 Terminal compartment Ex d flameproof enclosure 3 Protection type of position transmitter a Without intrinsically safe electric circuit b Electric circuit Ex i Intrinsic safety RWG 5020 2Ex b Protection type of fieldbus 1 Without intrinsically safe Ex ic fieldbus connection 3 Ex ic intri...

Page 13: ...te Description Input signal Control vie Modbus RTU interface Modbus RTU Control via Modbus RTU interface and control voltage for OPEN CLOSE control via digital inputs OPEN STOP CLOSE Modbus RTU 24 V DC Data Matrix code When registered as authorised user you may use our AUMA Assistant App to scan the Data Matrix code and directly access the order related product documents without having to enter or...

Page 14: ...or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting Figure 9 Example Lifting the actuator Delicate cooling fins risk of damage During transport or asse...

Page 15: ... or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Risk of damage due to excessively low temperatures Actuator controls may only be stored permanently down to 30 C On request actuators controls may be transported in specific cases and for short duration at temperatures down to 60 C Long term storage For long term storage mor...

Page 16: ...nto input shaft 3 Secure handwheel 3 with retaining ring 4 Information The retaining ring 4 together with these operation instructions is stored in a weatherproof bag which is attached to the device prior to delivery 5 3 Mount actuator to valve Corrosion due to damage to paint finish and condensation Touch up damage to paint finish after work on the device After mounting connect the device immedia...

Page 17: ...re and keyway two flat or square bore Assemble valve and actuator in the same end position As standard the actu ator is supplied in end position CLOSED Recommended mounting position for butterfly valves End position CLOSED Recommended mounting position for ball valves End position OPEN Assembly steps 1 If required move actuator in same end position as valve using the handwheel 2 Clean mounting fac...

Page 18: ...w with curved spring lock washer Figure 13 Mounting positions for coupling Table 6 Mounting position of the coupling within fitting dimensions according to AUMA definition SQEx 14 2 SQEx 12 2 SQEx 10 2 SQEx 07 2 SQEx 05 2 Dimensions mm F16 F14 F14 F12 F12 F10 F10 F07 F05 F07 F05 EN ISO 5211 8 8 5 5 4 4 3 3 3 3 3 X max 10 10 10 10 5 5 2 2 2 2 2 Y max 125 75 101 61 82 50 66 40 40 40 40 L max 5 Apply...

Page 19: ...up 7 2 If required shift actuator by one tooth on the coupling 8 Fasten actuator with screws Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 9 Fasten screws crosswise to a torque according to table Table 7 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 392 M20 19 SQVEx...

Page 20: ...f gas and voltage Wait for 30 seconds after power cut off prior to opening the housing Handle cover and housing parts with care Flameproof joints must neither be damaged nor soiled in any way Do not jam cover during fitting Electrostatic discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws and remove the local controls 2 Check whether O ring is in ...

Page 21: ...downloaded directly from the Internet http www auma com Permissible networks supply networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 480 V AC Use in IT network is permissible for nominal voltages up to maximum 480 V AC For IT network a suitable approved insulation monitor measuring the pulse code is required Curr...

Page 22: ...E conductor Implementation of overcurrent protection devices is not required Actuator controls are equipped with own protection mechanisms adapted to the actuator system Therefore we recommend refraining from using overcurrent protection devices For actuator controls equipped with a heating system and external electronics power supply the fuses for the heating system have to be provided by the cus...

Page 23: ... other The interference immunity of signal and fieldbus cables increases if the cables are laid close to the earth potential If possible avoid laying long cables and make sure that they are installed in areas being subject to low interference Avoid parallel paths with little cable distance of cables being either susceptible to interference or interference sources In a residential environment this ...

Page 24: ... 38 KES electrical connec tion Plug in terminal connection with en larged terminal compartment KES 6 3 KT KM electrical connection Figure 18 KT KM electrical connection 1 Terminal carrier with screw type spring clamp terminals 2 Connection frame Figure shows KT version Short description KT plug in electrical connection with screw type terminals for power connection and spring clamp terminals for c...

Page 25: ...ignations 12 3 Support terminals max 250 V 1 000 V Connection voltage max 5 A2 25 A Rated current max Spring clamp terminals Screw connection PE Ring lug U bracket Type of customer connection 2 5 mm 2 10 mm 2 Connection diameter max Four protective earth connections within frame 1 The sum of the currents of all control contacts must not exceed 50 A 2 6 3 1 Terminal compartment open Figure 19 Open ...

Page 26: ...al cross sections Designation Screw type terminals Tightening torque 1 2 1 5 Nm Flexible or solid 0 25 10 0 mm 2 for one wire per terminal Flexible 2 x 0 25 4 mm 2 for two wires per terminal Power contacts U1 V1 W1 U2 V2 W2 PE connection Spring clamp terminals Flexible or solid 0 25 2 5 mm 2 for one wire per terminal 2 x 0 25 0 75 mm 2 for two wires per termin al Control contacts 1 to 36 37 to 50 ...

Page 27: ... service purposes each spring clamp terminal is equipped with a test contact located above the numbering Information For flexible cables for screw type terminals use wire end sleeves according to DIN 46228 For spring clamp terminals connection is possible without wire end sleeves 27 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Electrical connecti...

Page 28: ...ductor 6 Firmly tighten protective earth to PE connection M6 Figure 22 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires M4 Internal protective earth connections via M4 ring lug to cover and terminal carrier connected in the factory Protective earth connection to terminal carrier power terminals connec...

Page 29: ...rands additional support terminals must be used Refer to Connection with support terminals section Information For two flexible wires per terminal a joint wire end sleeve must be used twin wire end sleeve Figure 24 Terminal assignment at terminal carrier Channel 1 1A 1B Figure 25 Terminal assignment at terminal carrier Channel 2 2A 2B XK Terminal assignment according to wiring diagram customer con...

Page 30: ... wiring diagram customer connection Terminals 31 and 32 if another fieldbus device follows Terminals 31 34 if the actuator is the last fieldbus device Figure 27 Terminal assignment of support terminals Channel 2 2A 2B XK Terminal assignment according to wiring diagram customer connection Terminals 35 and 36 if another fieldbus device follows Terminals 35 38 if the actuator is the last fieldbus dev...

Page 31: ...s the fieldbus connection can be made via spring clamp terminals directly at the terminal carrier For solid cables single or multiple strands additional support terminals must be used Refer to Connection with support terminals section Figure 29 Terminal assignment at terminal carrier 2 channel XK Terminal assignment according to wiring diagram customer connection Channel 1 Channel 2 n 1 Fieldbus c...

Page 32: ... in type of protection Ex e 2 Screws for cover 3 O ring 4 Blanking plug 5 Cable gland 6 KT Ex e connection frame Procedure 1 Clean sealing faces of cover 1 and connection frame 6 2 For design in flameproof enclosure Ex d Preserve joint surfaces with an acid free corrosion protection agent 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g ...

Page 33: ... 2 Plug in frame flameproof Short description KP KPH plug in electrical connection with screw type terminals for power and control contacts KP version standard with three cable entries KPH version enlarged with additional cable entries Cable entries via the cover The terminal compartment with screw type terminals is designed in protection type Ex e increased safety Plug in connection is made via t...

Page 34: ...rtment is designed in protection type Ex e increased safety The flameproof interior of the connected device remains closed when removing the cover 1 Cable glands When selecting cable glands observe type of protection with Ex e approval and enclosure protection IP refer to name plate The enclosure protection IP stated on the name plate is only ensured if suitable cable glands are used Figure 34 Nam...

Page 35: ...gland to the housing earthing 4 Strip wires Controls max 8 mm motor 12 mm 5 For flexible cables Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire cross section of 1 5 mm Use small clamp washers for connection to terminals U1 V1 W1 and PE the small clamp washers...

Page 36: ...e output XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 37 Terminal assignment for loop topology 2 channel Channel 1 Channel 2 n 1 Fieldbus cable from previous device input via channel 1 n 1 Fieldbus cable to next device output via channel 2 XK Terminal assignment accordin...

Page 37: ...dard 2 2 For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 6 4 4 Terminal compartment close Figure 38 Close terminal compartment 1 Cover figure shows KP version 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland 6 Flameproof frame 1 Clean sealing faces of cover 1 and frame 6 2 Check whether O ring 3 is in good condition rep...

Page 38: ...cable connection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 17 KES electrical connection Control contacts Power contacts 50 3 protective earth connection at frame No of contacts max 1 to 50 U V W PE Designation 250 V 750 V Connection voltage max 10 A 25 A Rated current max Cage clamp sc...

Page 39: ...lameproof enclosure refer to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e or Ex d approval and enclosure protection IP refer to name plate The type of protection stated on the name plate IP is only ens...

Page 40: ...able gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault electric shock due to presence of hazardous voltage if the PE conductor is NOT connected Risk of death or serious injury Connect all protective earth conductors Connect PE connection to external protective earth ...

Page 41: ...e output XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 44 Terminal assignment for loop topology 2 channel Channel 1 Channel 2 n 1 Fieldbus cable from previous device input via channel 1 n 1 Fieldbus cable to next device output via channel 2 XK Terminal assignment accordin...

Page 42: ...and 36 38 6 5 4 Terminal compartment close Figure 45 Close terminal compartment 1 Cover illustration shows type of protection Ex e 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland example 6 Connection frame 1 Clean sealing faces of cover 1 and connection frame 6 2 For Ex plug socket connector designed as KES flameproof Preserve joint sur faces with an acid free corrosion protection agent...

Page 43: ...onnection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 43 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control un...

Page 44: ...d against environmental influences Risk of explosion Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially explosive atmospheres For PAFEx 01 1 separate operation instructions are available 44 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG Electrical connecti...

Page 45: ... 2 Turn handwheel in desired direction The closing direction is marked on the handwheel Table 20 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead Counterclockwise closing Clockwise closing Drive shaft valve turns counterclockwise in direction CLOSE Drive shaft valve turns clockwise in direction CLOSE 7 2 Motor operation Valve damage due to incorrect basic s...

Page 46: ...un actuator in direction CLOSE Press push button 3 Information The OPEN and CLOSE operation commands can be given either in push to run or in self retaining operation mode In self retaining mode the actuator runs to the defined end position after pressing the button unless another command has been received beforehand For further information please refer to the Manual Operation and setting 7 2 2 Ac...

Page 47: ...selector switch 5 to position 0 OFF when navigating through the menu The bottom row of the display 6 serves as navigation support and explains which push buttons 1 4 are used for menu navigation Figure 50 1 4 Push buttons or navigation support 5 Selector switch 6 Display Table 21 Important push button functions for menu navigation Functions Navigation sup port on display Push buttons Change screen...

Page 48: ...D Status menu and main menu are marked with an ID Figure 52 Marking with ID S ID starts with S status menu M ID starts with M main menu Group selection It is possible to select between status menu S and main menu M For this set selector switch to 0 OFF hold down push button C for approx 2 seconds until a screen containing the ID M appears Figure 53 Select menu groups You return to the status menu ...

Page 49: ...mits different actions Table 22 User levels and authorisations Authorisation password Designation user level Verify settings No password required Observer 1 Change settings Default factory password 0000 Operator 2 Reserved for future extensions Maintenance 3 Change device configuration e g type of seating assignment of output contacts Default factory password 0000 Specialist 4 Service staff Change...

Page 50: ...top row 1 6 e g For user level 1 view only passwords cannot be changed To change pass words you must change to a higher user level For this enter a password via a parameter 4 For a user level between 2 and 6 Press push button Ok The display indicates the highest user level e g For user 4 5 Select user level via push buttons Up Down and confirm with Ok Display indicates Change passwords Password 0 ...

Page 51: ...ates Language 4 Press Ok Display indicates the selected language e g Deutsch 5 The bottom row of the display indicates Save continue with step 10 Edit continue with step 6 6 Press Edit Display indicates Observer 1 7 Select user level via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 ...

Page 52: ...wait Figure 57 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 58 Startup menu with firmware version 05 00 00 xxxx If the language selection feature has been activated during the self test the menu for selecting the display language will now be indicated For further information on language set...

Page 53: ...s faded out after approx 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 8 2 1 Feedback signals from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel The bar graph display appears after approx 3 seconds When issuing an operation command an...

Page 54: ...er setpoint E1 for stepping mode or for intermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot point display are shown OPEN CLOSE control Active operation commands OPEN CLOSE are shown above the bar graph display The figure below shows the operation command ...

Page 55: ... reaction Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in directions OPEN and CLOSE Pause for operation in direction CLOSE Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8 2 2 Status indications according to AUMA classi...

Page 56: ...ble if the parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0008 the number of indications occurred a blinking triangle with question mark after approx 3 seconds Figure 72 Out of specification For further informati...

Page 57: ...ds Figure 74 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0011 the number of indications occurred a blinking circle with a cross after approx 3 seconds Figure 75 Failure For further inform...

Page 58: ...ontrols M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 right M0097 Signal interm pos M0167 Defaut values Europe Indication light 1 left End p CLOSED blink Indication light 2 Torque fault CLOSE Indication light 3 Thermal fault Indication light 4 Torque fault OPEN Indicat light 5 right End p OPEN blink Signal interm pos ...

Page 59: ... indicator mark not self adjusting Figure 78 Mechanical position indicator 1 End position OPEN reached 2 End position CLOSED reached 3 Indicator mark at cover Characteristics Independent of power supply Used as running indication Indicator disc rotates during actuator operation and continuously indicates the valve position For clockwise closing version the symbols rotate in counterclockwise direct...

Page 60: ... CLOSE Signal DOUT 6 Torque fault OPEN 9 1 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active Low active output contact open signal active Signal active means that the conditions for the signal are fulfilled Required user level Specialist 4 or higher Device configuration M0053 I O interf...

Page 61: ... for manual operation via handwheel They may not be used for torque tripping in end positions during standard operation End stop setting is generally performed by the valve manufacturer prior to installing the valve into the pipework Exposed rotating parts discs balls at the valve Pinching and damage by valve or actuator End stops should be set by suitably qualified personnel only Never completely...

Page 62: ...crew 4 clockwise results in a smaller swing angle Turning the setting screw 4 counterclockwise results in a larger swing angle 4 Turn setting screw 4 clockwise to the stop This completes the setting of end stop CLOSED 5 Check O ring of screw plug for seat and condition replace if damaged 6 Fasten and tighten screw plug 1 Having completed this procedure the end position detection CLOSED can be set ...

Page 63: ...r the valve Only change the setting with prior consent of the valve manufacturer Customer settings M0041 Type of seating M0012 End position CLOSED M0086 End position OPEN M0087 Default value Limit Setting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setup...

Page 64: ...tion via Save The setting for the type of seating is complete 12 Back to step 4 CLOSED or OPEN Press Esc 10 3 Torque switching set Once the set torque is reached the torque switches will be tripped overload protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve...

Page 65: ...kets 12 Save new value via Save The tripping torque is set 13 Back to step 4 CLOSED or OPEN Press Esc Information The following fault signals are issued if the torque setting performed has been reached in mid travel In the display of the local controls Status indication S0007 Fault Torque fault OPEN or Torque fault CLOSE The fault has to be acknowledged before the operation can be resumed The ackn...

Page 66: ...lay indicates Set end pos CLOSED CLOSED or OPEN 4 Select via Up Down Set end pos CLOSED M0084 Set end pos OPEN M0085 The black triangle indicates the current selection 5 Press Ok The display indicates either Set end pos CLOSED CMD0009 continue with step 9 Set end pos OPEN CMD0010 continue with step 12 Specialist 4 continue with step 6 User login 6 Use Up Down to select user Information Required us...

Page 67: ...ate actuator in motor operation via push button OPEN in direction of the end position Information Stop actuator before reaching end of travel press STOP push button to avoid damage 12 2 Engage manual operation 12 3 Turn handwheel until valve is open 12 4 Set selector switch to position 0 OFF Display indicates Set end pos OPEN Yes No Confirm new end posi tion 13 Press Yes to confirm new end positio...

Page 68: ...t display Via the menu Customer settings M0041 Speed functions M1699 Operat time internal1 M1940 Operat time internal2 M1941 Operat time internal3 M1942 Operat time internal4 M1943 Oper time rem max M1946 Oper time rem max M1947 Via direct display For this press and enter ID e g M1940 Display indicates Operat time internal1 Selection 4 Select via Up Down Operat time internal1 M1940 Operat time int...

Page 69: ...n performed 10 6 1 Direction of rotation at mechanical position indicator self adjusting check Valve damage due to incorrect direction of rotation If the direction of rotation is wrong switch off immediately press STOP Eliminate cause i e correct phase sequence for cable set wall bracket Repeat test run 1 Move actuator manually to intermediate position or to sufficient distance from end position 2...

Page 70: ...ion in direction CLOSE and the symbols turn counterclockwise 10 6 3 Limit switching check 1 Set selector switch to position Local control LOCAL 2 Operate actuator using push buttons OPEN STOP CLOSE The limit switching is set correctly if default indication the yellow indication light LED1 is illuminated in end position CLOSED the green indication light LED5 is illuminated in end position OPEN the ...

Page 71: ...nical position indication automatically adjusts with the subsequent operation Decreasing the swing angle The mechanical position indication must be newly set refer to the subsequent chapters Figure 84 Mechanical position indication via indicator mark not self adjusting In case the mechanical position indication integrated within the actuator is NOT self adjusting the switch compartment must be ope...

Page 72: ... any way Do not jam cover during fitting Open 1 Loosen screws 2 and remove cover 1 from the switch compartment Close 2 Clean sealing faces of housing and cover 3 Preserve joint surfaces with an acid free corrosion protection agent 4 Check whether O ring 3 is in good condition replace if damaged 5 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 6 Pla...

Page 73: ...87 Setting position in CLOSED 3 Move actuator to end position OPEN The arrow rotates in direction OPEN driving the indicator disc with symbol OPEN until the actuator stops in position OPEN Figure 88 Operation in direction OPEN left and position OPEN right 4 Check settings The setting of the mechanical position indicator is correct if the angle between the symbols OPEN and CLOSED ranges between app...

Page 74: ...0 70 2 To modify settings lift the lever at the reduction gearing and engage at the se lected stage Figure 89 Set reduction gearing 11 3 Mechanical position indication via indicator mark not self adjusting Figure 90 Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via two indicator discs with symbols OPEN and CLOSED When correctly set the...

Page 75: ...it is in alignment with the mark on the cover 5 Move valve to end position CLOSED again 6 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover Repeat setting procedure 11 3 2 Gear stage of the reduction gearing test set This test setting is only required if a different swing angle is subsequently required Information The adjustable swing angle range is available in ...

Page 76: ...QV 10 2 SQV 05 2 SQV 07 2 4 3 2 2 30 15 5 4 3 3 60 15 6 4 3 3 90 15 6 5 4 3 120 15 6 5 4 4 150 15 7 5 4 4 180 15 7 6 5 4 210 15 7 6 5 5 290 70 3 Loosen screw 1 4 Set crown wheel 2 to desired stage according to table 5 Tighten screw 1 6 Place indicator disc on shaft 7 Set mechanical position indicator Figure 91 Control unit with reduction gearing 1 Screw 2 Crown wheel 76 SQVEx 05 2 SQVEx 14 2 SQRVE...

Page 77: ...peration They only serve for information purposes The display remains white Collective signals include further indications They can be displayed via the Details push button The display remains white Table 28 Faults and warnings via status indications in the display Remedy Description cause Indication on display For a description of the status texts refer to Manual Operation and setting Instead of ...

Page 78: ...ply of the controls has exceeded the power supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h exceeded Wrn op mode run time Check modulating behaviour of actuator Check parameter Permissible starts M0357 re set if required Warning on time max number of motor starts starts exceeded Wrn op mo...

Page 79: ...For a description of the individual signals refer to Manual Operation and setting Collective signal 11 Configuration error has occurred Configuration error Press push button Details to display a list of indi vidual indications For a description of the individual signals refer to Manual Operation and setting Collective signal 22 Configuration error has occurred Config error REMOTE AUMA service Pres...

Page 80: ...sitioner to Function active Check setpoint Press push button Details to display a list of indi vidual indications For a description of the individual signals refer to Manual Operation and setting Collective signal 13 Possible causes Several operation commands e g OPEN and CLOSE simultaneously or OPEN and SET POINT operation simultaneously A setpoint is present and the positioner is not active Wron...

Page 81: ...ed When operating in combination with a suitable heating system within an ambient temperature range exceeding the indicated temperature range of the sub assembly the signal has to be integrated into the system circuit The integrated heating system within actuator controls wiring diagram designation R5 H must be checked in the event of the Motor protection tripped signal wiring diagram designation ...

Page 82: ...he test is performed by simulating the motor protection signal via actuator controls local controls Required user level Specialist 4 or higher Diagnostics M0022 TMS proof test M1950 Test procedure 1 Set selector switch to position 0 OFF 2 Return to the main menu and select the simulation value in parameter TMS proof test M1950 Select Thermal test 3 Activate motor protection simulation Press Ok pus...

Page 83: ...mpliance with the manufacturer s specifications Check actuator for damage as well as for grease or oil leakage When deployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while ap...

Page 84: ... flameproof enclosure Remove grub screws 6 inside the connection frame 4 Loosen screws 4 inside the connection frame 5 Remove electrical connection Fitting the plug socket connector 6 Clean sealing faces of plug socket connector cover and housing 7 Preserve joint surfaces with an acid free corrosion protection agent 8 Check whether O rings 3 are in good condition replace if damaged 9 Apply a thin ...

Page 85: ...trical connection Cover 1 and plug in type frame 4 or connection frame 5 remain together 3 Seal open plug socket connection e g using AUMA protection cover and parking frame Fitting the plug socket connector 4 Clean sealing faces of plug socket connector and housing 5 Preserve joint surfaces with an acid free corrosion protection agent 6 Check whether O ring 3 is in good condition replace if damag...

Page 86: ...is would in dicate an increased temperature For Ex housings pay special attention to a possible collection of water This may originate from breathing due to severe temperature variations e g change of night and day from damaged seals etc Remove any water immedi ately The process temperature range must be within the range of the specified ambi ent temperature Check the flame path gaps of flameproof...

Page 87: ... into the environment Arrange for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 87 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Servicing and maintenance ...

Page 88: ...to name plate of ACVExC actuator controls 3 phase AC Voltages frequencies 380 480 220 240 Volt 50 60 50 60 Hz 1 phase AC Voltages frequencies 220 240 110 120 Volt 50 60 50 60 Hz Permissible variation of mains voltage 10 Permissible variation of mains frequency 5 Mains voltage mains frequency Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H t...

Page 89: ...on feedback signal Via actuator controls Torque feedback signal Continuous self adjusting indication with symbols OPEN and CLOSED Mechanical position indicator Blinking signal via actuator controls Running indication Resistance type heater with 5 W 24 V AC Heater in switch compartment Service conditions Indoor and outdoor use permissible Use Any position Mounting position 2 000 m above sea level 2...

Page 90: ...d voltages AC 1 phase AC Voltages frequencies 3 phase AC Voltages frequencies 220 240 110 120 Volt 380 480 220 240 Volt 60 50 60 50 Hz 60 50 60 50 Hz Permissible variation of mains frequency 5 Permissible variation of mains voltage 10 30 for maximum 10 seconds within a range of 380 V 480 V with the following restrictions If required the motor speed will be reduced down to nominal speed depending o...

Page 91: ...ition OPEN selector switch REMOTE torque fault CLOSE torque fault OPEN 1 potential free change over contact max 250 V AC 5 A resistive load Default configuration Collective fault signal torque fault phase failure motor protection tripped 6 programmable output contacts 5 potential free change over contacts with one common max 250 V AC 1 A resistive load 1 potential free change over contact max 250 ...

Page 92: ...Diagnostic Tool for Windows based PC AUMA Assistant App Commissioning and Diagnostic Tool Bluetooth Communication interface Selectable type of seating limit or torque seating for end position OPEN and end po sition CLOSED Torque by pass Adjustable duration with adjustable peak torque during start up time Start and end of stepping mode as well as ON and OFF times can be set individually for directi...

Page 93: ...ngs Time stamped event report with history for setting operation and faults Status signals according to NAMUR recommendation NE 107 Failure Function check Out of specification Maintenance required Torque characteristics for version with MWG in actuator 3 torque characteristics torque travel characteristic for opening and closing directions can be saved separately Torque characteristics stored can ...

Page 94: ...n Bus Exception Error Count 00 14 0EHex Return Slave Message Count 00 15 0FHex Return Slave No Response Count 00 16 10Hex Return Slave NAK Count 00 17 11Hex Return Slave Busy Count 00 18 12Hex Return Character Overrun Count Supported Modbus functions ser vices Commands and signals of the Modbus RTU interface OPEN STOP CLOSE position setpoint RESET EMERGENCY operation command enable LOCAL Interlock...

Page 95: ... according to IEC 60068 2 6 KS Suitable for use in areas with high salinity almost permanent condensation and high pollution Standard Corrosion protection KX Suitable for use in areas with extremely high salinity permanent condensation and high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Available col...

Page 96: ...ightening torque Nm Threads Strength class A2 80 A4 80 A2 70 A4 70 10 7 4 M6 24 18 M8 48 36 M10 82 61 M12 200 150 M16 392 294 M20 1 057 1 015 M30 2 121 1 769 M36 96 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG Technical data ACVExC 01 2 Modbus RTU ...

Page 97: ...5 Spare parts 15 1 Part turn actuators SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 KT KM 97 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Spare parts ...

Page 98: ...embly RWG position transmitter 566 0 Sub assembly Drive wheel for limit switching 024 0 Sub assembly Potentiometer for RWG without slip clutch 566 1 Sub assembly Locking plate 025 0 Sub assembly Position transmitter board for RWG 566 2 Sub assembly Cable for protective earth 058 0 Set Cable set for RWG 566 3 Sub assembly Motor incl ref no 079 0 070 0 Sub assembly Slip clutch for potentiometer 567 ...

Page 99: ...15 2 ACVExC 01 2 KT KM actuator controls 99 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Spare parts ...

Page 100: ...play 002 4 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly ACV control board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Cover 500 0 Pin carrier without pins 502 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly Padlock 509 1 Cable conduit actuator connection 532 0 Retaining rin...

Page 101: ...15 3 ACVExC 01 2 KP KPH actuator controls 101 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Spare parts ...

Page 102: ...board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1 Washer for control terminal 501 2 Screw for power terminal 501 3 Washer for power terminal 501 4 Pin carrier without pins 502 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Su...

Page 103: ...15 4 ACVExC 01 2 KES actuator controls 103 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit electronic MWG ACVExC 01 2 Modbus RTU Spare parts ...

Page 104: ...ogic board 009 0 Sub assembly ACV control board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly Pin for motor 506 0 Padlock 509 1 Sub assembly Fuse kit 510 0 Sub assembly Terminal frame without terminals 528 0 End clamp 529 0 Sub assembly Cable conduit actuator connection 532 0 Terminals for mot...

Page 105: ...Enclosure protection 10 11 89 95 End stops 61 Error indication on display 53 Ex certificate 12 Explosion protection 12 Explosion protection marking 12 F Failure indication on display 57 Fault 77 Fault indication on display 56 Features and functions 93 Fieldbus cables 29 36 41 Flange size 12 Frequency range 21 Function check indication on display 56 Fuse 22 Fuses 81 H Handwheel 16 Heating system 22...

Page 106: ... 22 Overvoltage category 88 P Parking frame 44 Password 49 Password change 50 Password entry 49 Pollution degree 95 Positioner 13 Positioner indication on dis play 54 Position indicator 58 59 73 75 Production year 13 Protection on site 21 22 Protective measures 6 PTC tripping device 81 Push to run operation 46 Q Qualification of staff 5 R Range of application 6 Rated current 22 Rated power 22 Rate...

Page 107: ...e 10 Torque switching 64 Transport 14 Type 12 Type designation 10 11 Type of duty 88 Type of networks 21 U User level 49 V Valve attachment 89 Valve position indication on display 53 Vibration resistance 95 Voltage range 21 W Warnings indication on dis play 55 Wiring diagram 12 21 Wiring diagram for controls 11 Y Year of production 13 107 SQVEx 05 2 SQVEx 14 2 SQRVEx 05 2 SQRVEx 14 2 Control unit ...

Page 108: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 539 003 en 1 21 For detailed information on AUMA products refer to the Internet www auma com ...

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AUMA SQRVEx 05.2, Manual

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