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CRATER-02 A/700 (ACK700) - USER’S MANUAL

TECHNICAL FEATURES

cm

kg

kg

CRATER-0

2 A/700

(ACK700)

4 kW 50 Hz

220/440 V AC 3 P

PE

2000
RPM

D =

700 mm (28”)

d =

38 mm

6/8 Bar

(90-120

psi)

60

Lt/dak
Lt/min

W

= 120-47”

L

= 145-57”

H

= 181-71”

500

(1,100

lbs)

550

(1,210

lbs)

1

1
2
3
...
»

Summary of Contents for ACK700

Page 1: ...00 USER S MANUAL TECHNICAL FEATURES cm kg kg CRATER 0 2 A 700 ACK700 4 kW 50 Hz 220 440 V AC 3 P PE 2000 RPM D 700 mm 28 d 38 mm 6 8 Bar 90 120 psi 60 Lt dak Lt min W 120 47 L 145 57 H 181 71 500 1 100 lbs 550 1 210 lbs 1 ...

Page 2: ...OVERALL DIMENSIONS mm 2 ...

Page 3: ...CUTTING DIAGRAM 3 ...

Page 4: ...PARTS LIST RESİM FIGURE РИСУНОК 1 4 ...

Page 5: ...RESİM FIGURE РИСУНОК 2 5 ...

Page 6: ...RESİM FIGURE РИСУНОК 3 RESİM FIGURE РИСУНОК 4 6 ...

Page 7: ...3 1 15 2TU012510 0584 1 34 6 1EL070001 0005 1 17 1SA040000 0024 1 34 7 2TU012110 1079 1 17 1 1EL090000 0003 2 34 8 2TU011110 1606 1 17 2 1EL090000 0001 1 34 9 1SR070000 0032 1 17 3 1EL010000 0033 1 34 10 2TU012510 0590 1 17 4 1PN010000 0055 3 34 11 1SC021000 0020 2 17 5 1EL090000 0017 1 34 12 1SC011000 0019 4 17 6 1PN020000 0102 1 34 20 1PN020000 0307 1 17 7 1PN080000 0006 1 34 21 3UA050030 0025 1...

Page 8: ...2TU011441 0017 1 34 25 1PN010000 0012 1 31 2TU011110 0144 1 34 26 1SK010000 0089 1 34 2TU011610 0027 1 34 27 2TU011110 1605 1 31 1 1PL010000 0103 1 34 28 2TU011110 1607 1 34 29 1SC021000 0004 1 35 2TU012510 0550 0 1 36 3UA040030 0011 4 37 2TU012410 0447 2 38 2TU012510 0587 1 40 2TU012710 0009 2 44 1SC151000 0007 8 45 2TU012210 1751 2 8 ...

Page 9: ...46 2TU011510 0095 1 48 2TU012610 0036 2 49 2TU012610 0037 2 50 3UA970030 0003 2 57 1SA970000 0001 6 1 58 1SA970000 0001 7 1 59 4UN300030 0003 1 63 1SC151000 0003 2 65 1PN020000 0305 2 9 ...

Page 10: ...SPARE PARTS LIST PART NO FIGURE CODE PART NAME 1EL020000 0005 GUARD SWITCH 1EL020000 0025 GUARD SWITCH CE 1EL090000 0017 SWITCH 1EL090000 0001 XB4 BS8442 EMERGENCY STOP BUTTON 10 ...

Page 11: ...1PN010000 0051 CLAMP TRIGGER SWITCH 1EL090000 0009 START BUTTON 1EL010000 0046 MAIN SWITCH 2TU012410 0447 MOVABLE FENCE 11 ...

Page 12: ...2TU012210 1751 CLAMP MOUNTING BRACKET 3UA046030 0019 PNEUMATIC CLAMP 1PN020000 0307 PISTON DMC A 50x280 3UA050030 0025 HYDROCONTROL UNIT 1PN020000 0305 PISTON DMC A 32x95 12 ...

Page 13: ...3UA110030 0020 AIR CONDITIONER 1PN010000 0012 SPRAY MIST VALVE 1PN140000 0005 1 8 6 FITTING 1EL070001 0005 MOTOR 4 kW 1SR070000 0032 MOTOR BELT 13 ...

Page 14: ...1SK010000 0089 SAW BLADE 1SC140000 0006 HINGE 3UA040030 0001 M12 60 HANDLE 3UA040030 0023 M8 50 HANDLE 14 ...

Page 15: ...3UA030030 0005 ANGLE LOCK PIN 1PL040000 0069 GUARD GLASS 15 ...

Page 16: ...ne 5 Installation of the Machine 1 Preparation 2 Connecting to Power Source 6 Machine s Safety Information 7 Operation 1 Preparation 2 Operation 8 Maintenance Service and Repair 1 Maintenance 2 Changing the cutting tool 3 Changing the belt 4 Angular and run out adjustment control of saw blade and set square 5 Adjust the air pressure pneumatic systems 9 Noise emission values 10 Troubleshooting Guid...

Page 17: ...e instructions contained in this manual The technical drawings and details contained in this manual constitute a guide for the operator 2 Service Information In case of any technical problem please contact your nearest ATech dealer or ATech head office Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufactur...

Page 18: ... com Web ATechMachinery com To minimize documentation and for fast turnaround please mention the following info when contacting us Machine model Voltage and frequency Machine s serial number Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period 18 ...

Page 19: ...g position always keep your balance Wear ear protectors Elektrical excitation Wear safety goggles Don t place your hands between parts in motion If the power cable should be damaged dur ing operation don t touch and unplug it Never use damaged power cables High temperature warning 19 ...

Page 20: ...staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 4 Machine should be operated only by staff members who have read and understood the contents of this manual During saw blade change operations use protective gloves Keep your fingers clear of the movable parts of the glide arm The above symbol DANGER...

Page 21: ... care has to be taken regarding the inlet and outlet sockets 2 Don t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 Use correct illumination for the safety of the operator ISO 8995 89 Standard The lighting of indoor work sys tem 4 Use correct illumination for the safety of the operator ISO 8995 89 Standa...

Page 22: ...epairs should be carried out by qualified technicians only Otherwise accidents may occur 13 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufac...

Page 23: ...rsonnel only 2 The machine should be transported by lifting with proper equipment not touching the ground during the transport 3 Unless customer requests the contrary the machine will be delivered with wooden packaging 4 Movable parts on the machine should be fixed before carrying out the transport 5 The machine size and weight measurements given the technical specification sheet STANDARD ACCESSOR...

Page 24: ...r bobbins and machine top surface to be the same parallelism by using a sensitive and calibrated water gauge 5 Side protective covers FIGURE 1 NO 55 56 are sent as demounted Mount the covers as shown in Figure 1 6 Chip collector manifolds FIGURE 2 NO 15 are shipped in disassembled form Install them as shown in Figure 2 7 To use manifolds the absorption flow rate of air for dry chips has to be cons...

Page 25: ...t by qualified personnel after unplugging the machine first 3 Ensure that the machine has been cleaned tested and maintained before starting to operate it 4 Check the safety devices power cable and moving parts regularly Don t operate the machine before having r e p l a c e d defective safety devices or faulty parts 5 Never replace the milling cutters before unplugging first 6 Keep foreign materia...

Page 26: ...from rigid plastic and aluminum materials that don t in clude iron alloy 4 Control whether cutting tool FIGURE 3 NO 34 26 is inserted safely to their places 5 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 6 Cutting tool must process on the part after machine is operated and cycled 7 Definitely check the direction of rotation of the saw bl...

Page 27: ...ting area of the saw 10 Adjust the reducer speed adjustment screw FIGURE 2 NO 7 by rotating in the direction of clockwise until pro viding the desired progress if the saw group cutting progress is fast Make the opposite of the above action if the saw group cutting progress is slow 27 ...

Page 28: ...27 out of the slot of the safety catch Simultaneously move the turntable FIGURE 2 NO 34 with your other hand to a degree you want with the help of plastic handle FIGURE 2 NO 34 1 You can read the angle values with the help of a degree reader FIG URE 2 NO 28 on the table FIGURE 2 NO 26 5 In order to provide the right or left movement of the movable set square FIGURE 2 NO 37 loosen the fixing pipe F...

Page 29: ...FIGURE 1 NO 17 4 1 on the control panel Cut ting operation can not be done on the machine without closing the protection cover and the clamp on the grounds of safety 10 Let the saw blade rotate by pressing the Motor Start button FIGURE 1 NO 17 5 on the control panel 11 Provide the uplift of the saw by pressing on the double hand safety buttons FIGURE 1 NO 17 1 simultaneous ly Continue to press the...

Page 30: ...r a long time lubricate unpainted parts with oil that prevents rusting 3 When cleaning the machine do not use materials that may damage the paint 4 Check the saw blade for corrosion distortion and fractions If saw blade is damaged replace it 5 Before using the saw blade operate the saw in idle position and check whether it is installed correctly it has to rotate without wobbling and it is inserted...

Page 31: ... When removing the bolt hold saw shaft FIGURE 4 NO 34 5 from the other end with a 19 mm wrench 5 Remove the string FIGURE 3 NO 34 28 and saw coupling FIGURE 3 NO 34 27 respectively 6 Take out the saw blade FIGURE 3 NO 34 26 carefully and bring it to the service door at back side of the ma chine 7 Install the new saw blade onto the shaft ensuring the correct rotation direction 8 Install the guard g...

Page 32: ...ging the belt 1 Cut the electric connection of the machine 2 Dismantle the saw blade by applying the saw replacement process Clause 8 2 3 After taking the saw blade out put it somewhere in the casing of the machine or take it out by removing saw housing connection screws FIGURE 3 NO 34 22 4 Take out the connection screws FIGURE 4 NO 34 11 of the belt housing FIGURE 4 NO 34 10 by removing them 5 Lo...

Page 33: ...d hand without leaving the part 9 Fix the removed parts by following the reverse sequence that your removed them before 4 Angular and run out adjustment control of saw blade and set sguare 1 Cut the electric connection of the machine 2 Control the run out of the saw blade with eyes İf possible use a dial gage 3 If there is any problem in the inclined cut control the saw s 90 degrees orthogonal to ...

Page 34: ...ated values accessories operating with pneumatic power do not work 3 Conditioner unit accumulates the water in the air in the collection container so that it won t damage pneumatic components At the end of the working day empty the accumulated water by open ing water discharge valve under the collection container 4 In order to put oil to the oil tank remove the reservoir by turning Oils recommende...

Page 35: ...ssary The factors which affect the actual level of noise exposure are among others physical properties of the building where the saw is operated possible other operations in proximity to the saw number of machines being used in other words other sources of noise Furthermore allowed noise exposure level s may vary from country to country This information serves for the saw operator to determine and...

Page 36: ...ugh surface Large chip Not homogenous surface Saw blade traces visible Not cooling the saw blade surfaces Lubricating the saw blade cutting sur faces Using of cooling liquid Using of damaged or blunt saw blade Check the saw blade teeth Replace if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start but ton is pressed...

Page 37: ...oes not cover damages caused by not following of the rules indicated in the manual instruction book wrong voltage supplied to the saw improper use or use not in accordance with what the Machine has been designed for use of non original tooling programming errors lack of cleaning and of ordinary maintenance by the customer Motor is working but the pneu matic clamp pistons do not work The air supply...

Page 38: ... transport or displacement even inside the workshop natural events lightings fires floods The warranty does not cover in any case damages caused by the malfunction of the Machine 38 ...

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