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ATB AQUAmax PROFESSIONAL G, Installation Instruction, Operating And Maintenance Manual, Page: 2 / 56

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ATB AQUAmax PROFESSIONAL G Installation Instruction, Operating And Maintenance Manual Download Page 2

Installation, operating and maintenance manual AQUAmax

®

 PROFESSIONAL G

 

ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / 
Art.-Nr.: 9060 XXXX / Stand: 08.01.2019 / Seite 2 von 56 

 

Summary of Contents for AQUAmax PROFESSIONAL G

Page 1: ...Innovations for clean water AQUAmax PROFESSIONAL G Installation Instruction Operating and Maintenance Manual...

Page 2: ...Installation operating and maintenance manual AQUAmax PROFESSIONAL G ATB WATER GmbH S dstra e 2 D 32457 Porta Westfalica www atbwater com Art Nr 9060 XXXX Stand 08 01 2019 Seite 2 von 56...

Page 3: ...rging hoses 17 AQUAmax with pressure aeration PROFESSIONAL GZB 18 Cable connection and test run closing operations 20 Check before commissioning 21 The control system proControl 2 23 General and safet...

Page 4: ...sed conversions are not permitted The AQUAmax and accessories are not intended to be used by persons including children with limited physical sensory or mental capabilities or without experience and o...

Page 5: ...nd person Particular care is to be taken The applicable accident prevention regulations and the rules of technology are to be observed The AQUAmax submersible aerator feeds the required air to the was...

Page 6: ...special plug AQUAmax PROFESSIONAL GZ 17 50 bestehend aus 1 carrier frame made of V2A for chain suspension 2 submersible aerators AQUA 5 1 submersible pump ATBlift 2 as clarified water pump 1 submersi...

Page 7: ...ries loose 1 control system proControl 2 230 V for internal installation 1 compressor JDK S 120 1 submersible pump FEKA 600 as charging pump with a separate float switch as protection against dry runn...

Page 8: ...ies loose 1 control system proControl 2 230 V for internal installation 2 compressors JDK 200 1 submersible pump FEKA 600 as charging pump with a separate float switch as protection against dry runnin...

Page 9: ...Installation operating and maintenance manual AQUAmax PROFESSIONAL G ATB WATER GmbH S dstra e 2 D 32457 Porta Westfalica www atbwater com Art Nr 9060 XXXX Stand 08 01 2019 Seite 9 von 56...

Page 10: ...gm tube aerator After approx 6 hours the aeration phase ends and the settling phase begins After a settling time of 1 5 hours the treated wastewater is pumped off with the clear water pump The switch...

Page 11: ...ain intervals and should maintained by a specialist for example twice a year Both are important for the proper operation of the systems Depending on capacity utilization the sludge is removed once a y...

Page 12: ...n a possibility for sampling is to be installed in the SBR tank Should the buffer tank be divided into several chambers then the partition wall must have openings at the bottom A 230 V power line is l...

Page 13: ...k The switching situation changes relatively late ca 50 related to the surface of the water so that an apparently floated up float switch can still be open or an apparently dropped float switch can st...

Page 14: ...st remain Openings and jointing between primary settling stage and buffer or SBR as well as between buffer and SBR are to be closed and sealed It must be ensured that an emergency overflow 40 cm exist...

Page 15: ...r rotation Now hang the AQUAmax to the chains provided so that the difference between the switch OFF point of float switch SW1 and the tank sole must correspond at least with the value for HW min from...

Page 16: ...take care that the float switch moves freely upwards and downwards and cannot jam For better handling hose chain and cable are fixed using cable straps Hang the pump ca 5 cm above the sole in the buf...

Page 17: ...reasingly unfavourable period of time for larger systems This is prevented by the bypass because a part of the clear water flow is directed around the sampling bottle Push the remaining hose far enoug...

Page 18: ...lation with two compressors Using 25 mm hose compressor outputs are connected on preferably short distance to the air adapter not required if only one compressor is provided This is connected in the t...

Page 19: ...orta Westfalica www atbwater com Art Nr 9060 XXXX Stand 08 01 2019 Seite 19 von 56 The AQUAmax PROFESSIONAL GZB 1 16 is supplied with air via a 16 mm fabric hose which is laid directly from the compre...

Page 20: ...gh the empty conduit s up to the proControl 2 control system pull wire Cable lengths longer than 15 m are to be considered when ordering Insert the special plug into the appropriate socket of the proC...

Page 21: ...n minimum water level HW min and ALL float switches are free moving whether the switch ON point of the float switch SW2 is at the height of the given maximum water level HW max and lies below the outl...

Page 22: ...accident The AQUAmax may first be taken into operation when the plant is installed and filled with water No one may be any longer in the manhole Moving parts danger of injury Before working within th...

Page 23: ...es The control unit independent of plant type is suitable for the connection of in each case up to two aeration units or one aerator and one mixer two charging two clear water pumps one sludge pump on...

Page 24: ...range power supply 110 250V 50 60Hz Assembly Using the mounting material provided secure the proControl 2 to the cabinet brackets provided and at a suitable position as far as possible not directly af...

Page 25: ...and save the input ESC Jump one level back within the menu structure or jump one number back within the number input Cycle process The cycle starts with the charging which is part of the denitrificat...

Page 26: ...e A settling phase is however carried out in the AQUAmax PROFESSIONAL series Charging continues to take place at the set intervals even in eco mode The position of the float switch SW1 is queried in e...

Page 27: ...in the logbook Use the keys to select the type of plant and confirm with OK Use the keys to select the PT size of the plant and confirm with OK Important for the correct preset parameters Enter the s...

Page 28: ...ain menu Actual phase The display actual phase contains information about the plant type with PT number and active treatment phase The switching state of the float switches 1 4 the time and possible e...

Page 29: ...ions Example acoustic alarm and subsequent manual reset of this alarm Messages Each change is documented in the message logbook For example when a float switch has switched or when a pump switched ON...

Page 30: ...ted time period any error occurs max 12 hours the audible alarm signal is issued after this alarm pause time Sludge evacuation With the activation YES and OK the run time of the aerator will be reduce...

Page 31: ...ndividual parameters are presented to you on the following pages If you have questions please contact us at any time When exiting the service mode the program continues at the same point as before the...

Page 32: ...ion of the excess sludge removal Occurs immediately after an aeration CLASSIC BASIC PROFESSIONAL G or at the end of a cycle PROFESSIONAL XL Only if run in phase is 0 days CW follow up For systems that...

Page 33: ...phases for one cycle deniphase not in the XLA system Duration of the denitrification phase begins with a feeding but is independent of it deni aer ON OFF not in the XLA XLAM Setting for the intermitt...

Page 34: ...is active or not The setting of these parameters is carried out in separate menu items Current limits With the current limits the allowable range between minimum and maximum current is set Current va...

Page 35: ...Imax UV If the current consumption of the UV reactor is beyond the current limits an alarm is generated Sensor ON OFF possible activation of the UV sensor P precipitation Activation deactivation of ph...

Page 36: ...loat switch If a unit has triggered an error due to overcurrent consumption it can be taken into operation only after resetting this error see troubleshooting The manual mode is independent of the swi...

Page 37: ...button you acknowledge the acoustic indication plus the optional alarm of the potential free contact The error message on the display will continue and will be cancelled only after deleting the error...

Page 38: ...iphase 0 120 min 42 42 42 42 42 42 42 42 44 45 45 46 47 48 48 49 50 30 30 deni aer ON 0 60 s 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 deni aer OFF 0 120 min 10 10 10 10 10 10 10 10 10...

Page 39: ...es Error messages on the display acustic alarm A1 aerator 1 A2 aerator 2 mixer F1 feeding pump 1 F2 feeding pump 2 C1 clear water pump 1 C2 clear water pump 2 SL sludge pump UV UV lamp P P precipitati...

Page 40: ...erly tightened so that the connection is broken Call service or electrician to check the contact points and the wiring The cable connection is broken See above CW timeout The clear water evacuation ta...

Page 41: ...p of the control unit is not properly tightened so that the connection is interrupted Call service or electrician to check the contact points and the wiring The cable connection is broken See above UV...

Page 42: ...ump 1 C2 Clear water pump 2 SL Sludge pump UV UV disinfection P P precipitation dosing pump Maximum connected load per outlet 1 450 VA at 230V Maximum total connected load 3 680 VA at 230V Inputs 12V...

Page 43: ...Inputs 12 V DC S1 G Float switch SW1 Phase Ground S2 G Float switch SW2 Phase Ground S3 G Float switch SW3 Phase Ground S4 G Float switch SW4 Phase Ground US G UV sensor Phase Ground PL G Precipitant...

Page 44: ...with a maximum filling level of 70 of the useful volume Implementation of general cleaning tasks such as for example removal of deposits removal of foreign bodies Examination of the structural condit...

Page 45: ...ic logbook and in consultation with the responsible water authority this can possibly be dispensed with Visual check of the submersible aerator for thorough mixing and air bubble input Visual check of...

Page 46: ...cleaners Poison wastewater corrode pipes Do not use Edible oils Block wastewater treatment plants Dustbins garbage cans collection points Food scraps Block wastewater treatment plants Dustbins garbage...

Page 47: ...udge stage is unusually high The control system indicates Flooding Alarm Unusually high infiltration inflow With heavy rainfall due to surface water or sodden earth through leaking concrete tanks Infi...

Page 48: ...ication of the electrical unit concerned The unit or the complete AQUAmax is not connected to the control system Connect the appropriate unit A screwed terminal in the cable distribution box or on the...

Page 49: ...mersible aerator leaks in the tank introduction of too large quantities of cleaning or disinfection agents as well as other banned substances paints solvents etc sludge disposal not carried out incorr...

Page 50: ...or Date Checks Operating times Aerator h min Feeding pump Clearw pump Sludge pump h min h min h min h min As operator of the wastewater treatment plant you have the responsibility to the water authori...

Page 51: ...Serial No ___________________________ Particular events e g power failure defects sludge removal Additional operator s logbooks can be obtained from your installation partner or under www atbwater com...

Page 52: ...or Date Checks Operating times Aerator h min Feeding pump Clearw pump Sludge pump h min h min h min h min As operator of the wastewater treatment plant you have the responsibility to the water authori...

Page 53: ...Serial No ___________________________ Particular events e g power failure defects sludge removal Additional operator s logbooks can be obtained from your installation partner or under www atbwater com...

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Page 56: ...Manual AQUAmax PROFESSIONAL G Art Nr 9060 XXXX Stand 08 01 2019...

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