ATB AQUAMAX PRO G Operating Instructions Manual Download Page 6

Operating instructions AQUAMAX

®

 PRO G

 

ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / 
Art.-No.: 9060 0272 / Status: 24 February 2021 / Page 6 from 36

 

Functional description 

 

 

The sewage treatment plant operates according to the activated sludge principle in the back-up 
process (SBR plant). The pollutants from the waste water are absorbed by floating microorganisms 
(activated sludge) and converted into biomass. 
 
A correspondingly large buffer volume is taken into account for buffering large quantities of waste 
water that occur at peak times (e.g. hall operation of restaurants on weekends, commercial 
operations). 
 
The wastewater first enters the coarse trap/sludge storage tank and then into the buffer chamber. 
At regular intervals, the waste water is pumped into the SBR chamber. When a maximum water 
level is reached during revival, the pumping process is stopped. When a minimum water level is 
reached in the buffer tank or after the preset charging time has elapsed, the pumping process is 
terminated. Aeration occurs intermittently via a submersible motor aerator or a compressor and 
diaphragm tube aerator. After approx. 6 hours the aeration phase ends and the settling phase 
begins. 
 
After a settling time of 1.5 hours, the treated wastewater is pumped off with the clear water pump. 
The switch-off point of the pump is set via a float switch. If this minimum water level cannot be 
reached due to a pump fault, an alarm is triggered. After approx. 8 hours the cycle ends with the 
end of the clear water discharge and a new cycle begins. 
 
The system reaches its full cleaning performance after a start-up time of approx. one month. In the 
case of strong underload or temperatures below 12° C, it can also take longer for the biology to 
develop completely. In this case it is recommended to inoculate with activated sludge to accelerate 
this process. 
 
The control system can be adapted to the particular case of need. During commissioning, the 
system is set to the maximum number of persons connected. It is not necessary to change this 
setting in the event of a short-time overload or underload. 
 

Economic operation 

If no wastewater flows into the system over a period of more than 4 hours, the system 
automatically switches to energy-saving economic operation. The aeration time is reduced to such 
an extent that the microorganisms have sufficient oxygen available. Under normal load, the system 
switches back to the set operating mode. 
 

 
 
 
 

(alternatively: pressure aeration)

Summary of Contents for AQUAMAX PRO G

Page 1: ...Innovations for clean water AQUAMAX PRO G Operating Instructions...

Page 2: ...Operating instructions AQUAMAX PRO G ATB WATER GmbH S dstra e 2 D 32457 Porta Westfalica www atbwater com Art No 9060 0272 Status 24 February 2021 Page 2 from 36...

Page 3: ...bly 11 Commissioning 12 Display information Main menu Logbook 13 Settings 15 Service mode 16 Manual mode Info Date time 21 Language Error reset 22 List of pre programmed parameters current limits 23 P...

Page 4: ...nd to malfunctions of or defects in the plant In this case every liability is excluded Modifications to the plant or unauthorised conversions are not permitted The AQUAMAX and accessories are not inte...

Page 5: ...e removed easily from the pit If the plant has to be entered then this fundamentally may take place only with the presence of a second person Particular care is to be taken The applicable accident pre...

Page 6: ...6 hours the aeration phase ends and the settling phase begins After a settling time of 1 5 hours the treated wastewater is pumped off with the clear water pump The switch off point of the pump is set...

Page 7: ...rvals and should maintained by a specialist for example twice a year Both are important for the proper operation of the systems Depending on capacity utilization the sludge is removed once a year or a...

Page 8: ...al can be extended by the CW follow up time The excess sludge removal takes place in the series PRO G during the treatment phase and in the series PRO XL after the follow up time or after the clear wa...

Page 9: ...ng takes place Flushing pulses To keep pumps free from sludge and to have a short operation during longer downtimes the charging clear water and sludge pumps are automatically switched on for the time...

Page 10: ...ne aerator and one mixer two charging two clear water pumps one sludge pump one UV disinfection plant one system for phosphate precipitation and four float switches for level indication Equipment char...

Page 11: ...The pluggable relays may have loosened during transport This must be checked before commissioning ATTENTION Before opening the proControl 2 and or the connection box these MUST be disconnected from t...

Page 12: ...important for the correct entries in the logbook Use the keys to select the type of plant and confirm with OK Use the keys to select the PT size of the plant and confirm with OK Important for the cor...

Page 13: ...d possible existing errors on the bottom line 1 for closed float switch 0 for opened float switch 1 position SW1 SBR minimum level HW min 2 position SW2 SBR maximum level HW max PRO only 3 position SW...

Page 14: ...a USB stick To do this loosen the 4 screws of the display cover not the terminal box open the cover carefully ATTENTION Connecting cable turn it over and insert the USB stick into the corresponding s...

Page 15: ...in service mode only There you will also find a description of each parameter Current limits Preset current limits A change of the default values ispossible in service mode only Alarm pause If within...

Page 16: ...with the last deni phase before the settling phase Other inputs are not checked for plausibility In this case ATB WATER GmbH excludes any warranty The individual parameters are presented to you on th...

Page 17: ...s time display 1 0 an alarm message will be generated SL removal Duration of the excess sludge removal Occurs immediately after an aeration CLASSIC BASIC PRO G or at the end of a cycle PRO XL Only if...

Page 18: ...ses for one cycle deniphase not in the XLA system Duration of the denitrification phase begins with a feeding but is independent of it deni aer ON OFF not in the XLA XLAM Setting for the intermittent...

Page 19: ...tting of these parameters is carried out in separate menu items Current limits With the current limits the allowable range between minimum and maximum current is set Current values outside of Imin Ima...

Page 20: ...e UV lamp has reached the end of its service life default setting 8000 h a warning appears on the display Please inform the maintenance company so that the lamp can be replaced during the next mainten...

Page 21: ...f a unit has triggered an error due to overcurrent consumption it can be taken into operation only after resetting this error see troubleshooting The manual mode is independent of the switching status...

Page 22: ...acknowledge the acoustic indication plus the optional alarm of the potential free contact The error message on the display will continue and will be cancelled only after deleting the error delete OK...

Page 23: ...0 10 10 10 10 10 10 10 10 10 deni aer OFF 0 120 min 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 info nitri duration calculated min 83 83 83 83 83 82 81 80 76 73 71 68 65 62 60 57 55 53 52...

Page 24: ...ages on the display acustic alarm A1 aerator 1 A2 aerator 2 mixer F1 feeding pump 1 F2 feeding pump 2 C1 clear water pump 1 C2 clear water pump 2 SL sludge pump UV UV lamp P P precipitation Under curr...

Page 25: ...ed so that the connection is broken Call service or electrician to check the contact points and the wiring The cable connection is broken See above CW timeout The clear water evacuation takes longer t...

Page 26: ...trol unit is not properly tightened so that the connection is interrupted Call service or electrician to check the contact points and the wiring The cable connection is broken See above UVS Audible al...

Page 27: ...for networking of multiple control units USB Host for software update and data exchange RS232 for remote data transmission e g via modem 2 x potential free contact max 250V AC 5A 4 x monitoring relay...

Page 28: ...DC S1 G Float switch SW1 Phase Ground S2 G Float switch SW2 Phase Ground S3 G Float switch SW3 Phase Ground S4 G Float switch SW4 Phase Ground US G UV sensor Phase Ground PL G Precipitant level contro...

Page 29: ...SB stick is inserted in the control board display screens can be saved on the stick as a screen shot in BMP format To do this loosen the 4 screws of the display cover not the terminal box open the cov...

Page 30: ...mum filling level of 70 of the useful volume Implementation of general cleaning tasks such as for example removal of deposits removal of foreign bodies Examination of the structural condition of the p...

Page 31: ...unusually high The control system indicates Flooding Alarm Unusually high infiltration inflow With heavy rainfall due to surface water or sodden earth through leaking concrete tanks Infiltration wate...

Page 32: ...e electrical unit concerned The unit or the complete AQUAMAX is not connected to the control system Connect the appropriate unit A screwed terminal in the cable distribution box or on the terminal boa...

Page 33: ...tor leaks in the tank introduction of too large quantities of cleaning or disinfection agents as well as other banned substances paints solvents etc sludge disposal not carried out incorrect setting o...

Page 34: ...ctive on machinery 2014 30 EU Directive to electromagnetic compatibility 2014 35 EU Directive to electrical equipment designed for use within certain voltage limits 305 2011 Construction products Regu...

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Page 36: ...Operating Instructions AQUAMAX PRO G oCE Art No 9060 0272 Status 24 February 2021...

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