ATB AQUAMAX PRO G Operating Instructions Manual Download Page 30

Operating instructions AQUAMAX

®

 PRO G

 

ATB WATER GmbH, Südstraße 2, D-32457 Porta Westfalica, www.atbwater.com / 
Art.-No.: 9060 0272 / Status: 24 February 2021 / Page 30 from 36

 

Notes on maintenance 

 
With the maintenance tasks and examinations have to be carried out at greater time intervals by 
the service personnel. The number of and requirements on the maintenance are laid down by the 
lower water authorities, whereby, with this, the biological effectiveness is at the fore. The plant is 
equipped with a UVS

®

. As a rule, a twice/year maintenance is sufficient. The examination of the 

treated wastewater with regard to the various parameters is also laid down by the lower water 
authority. 
 

We recommend that at least the following tasks are carried out: 

 

  Inspection of the operator’s logbook or the electrical logbook and reading of the operating 

hours count with establishment of regular operation (set-actual comparison). 

  Removal of the 

AQUAMAX

®

 and removal of possibly existing tangles and sludge deposits or 

similar in the units. 

  Functional check of the operationally important mechanical, electrical engineering and other 

plant components such as aerators, pump(s), float switches and control systems. 

  Functional check of the roof ventilation. 

  Setting of optimum operating values, e.g. oxygen supply (~ 2 mg/l), sludge volume (300-500 

ml/l). 

  Determination of the height of the sludge level in the sludge storage and, if required, 

arrangement of sludge removal (with a maximum filling level of 70% of the useful volume). 

  Implementation of general cleaning tasks such as, for example, removal of deposits, removal 

of foreign bodies. 

  Examination of the structural condition of the plant e.g. corrosion, accessibility, ventilation, 

screw-type connections, hoses. 

  As far as present, check UV lamp for dirt and, if necessary, clean. 

Arrange for the carrying out of the maintenance tasks by firms whose staff hold a certificate of 
technical qualification and have been trained by ATB. 
The maintenance carried out is to be recorded in the operator’s logbook. 
 

As a minimum, the following wastewater examinations should be carried out within the 
scope of maintenance: 

 
Examination of a grab sample from the 
discharge (sampling vessel 

Inspections in the aeration tank 

  COD 

  pH 

  Settleable solids 

  Oxygen concentration 

  Sludge volume 

Temperature

 
If the sample is taken from the sampling bottle this should have stood at rest for at least 15 minutes 
beforehand. Under no circumstances shaken! Through this a possible growth on the side of the 
bottle could become loosened and falsify the analysis result.

 

At the end of maintenance, the sampling bottle is to be cleaned or exchanged for a clean one. 
 
The findings and tasks carried out must be documented in a maintenance report. This is handed or 
sent to the operator of the wastewater treatment plant with the results of the water sample. The 
responsible water authority can demand an inspection of the operator’s logbook and the 
maintenance report. Frequently, the lower water authority demands the transmission of the 
maintenance report by the operator or the maintenance firm. 
after each maintenance. 

Summary of Contents for AQUAMAX PRO G

Page 1: ...Innovations for clean water AQUAMAX PRO G Operating Instructions...

Page 2: ...Operating instructions AQUAMAX PRO G ATB WATER GmbH S dstra e 2 D 32457 Porta Westfalica www atbwater com Art No 9060 0272 Status 24 February 2021 Page 2 from 36...

Page 3: ...bly 11 Commissioning 12 Display information Main menu Logbook 13 Settings 15 Service mode 16 Manual mode Info Date time 21 Language Error reset 22 List of pre programmed parameters current limits 23 P...

Page 4: ...nd to malfunctions of or defects in the plant In this case every liability is excluded Modifications to the plant or unauthorised conversions are not permitted The AQUAMAX and accessories are not inte...

Page 5: ...e removed easily from the pit If the plant has to be entered then this fundamentally may take place only with the presence of a second person Particular care is to be taken The applicable accident pre...

Page 6: ...6 hours the aeration phase ends and the settling phase begins After a settling time of 1 5 hours the treated wastewater is pumped off with the clear water pump The switch off point of the pump is set...

Page 7: ...rvals and should maintained by a specialist for example twice a year Both are important for the proper operation of the systems Depending on capacity utilization the sludge is removed once a year or a...

Page 8: ...al can be extended by the CW follow up time The excess sludge removal takes place in the series PRO G during the treatment phase and in the series PRO XL after the follow up time or after the clear wa...

Page 9: ...ng takes place Flushing pulses To keep pumps free from sludge and to have a short operation during longer downtimes the charging clear water and sludge pumps are automatically switched on for the time...

Page 10: ...ne aerator and one mixer two charging two clear water pumps one sludge pump one UV disinfection plant one system for phosphate precipitation and four float switches for level indication Equipment char...

Page 11: ...The pluggable relays may have loosened during transport This must be checked before commissioning ATTENTION Before opening the proControl 2 and or the connection box these MUST be disconnected from t...

Page 12: ...important for the correct entries in the logbook Use the keys to select the type of plant and confirm with OK Use the keys to select the PT size of the plant and confirm with OK Important for the cor...

Page 13: ...d possible existing errors on the bottom line 1 for closed float switch 0 for opened float switch 1 position SW1 SBR minimum level HW min 2 position SW2 SBR maximum level HW max PRO only 3 position SW...

Page 14: ...a USB stick To do this loosen the 4 screws of the display cover not the terminal box open the cover carefully ATTENTION Connecting cable turn it over and insert the USB stick into the corresponding s...

Page 15: ...in service mode only There you will also find a description of each parameter Current limits Preset current limits A change of the default values ispossible in service mode only Alarm pause If within...

Page 16: ...with the last deni phase before the settling phase Other inputs are not checked for plausibility In this case ATB WATER GmbH excludes any warranty The individual parameters are presented to you on th...

Page 17: ...s time display 1 0 an alarm message will be generated SL removal Duration of the excess sludge removal Occurs immediately after an aeration CLASSIC BASIC PRO G or at the end of a cycle PRO XL Only if...

Page 18: ...ses for one cycle deniphase not in the XLA system Duration of the denitrification phase begins with a feeding but is independent of it deni aer ON OFF not in the XLA XLAM Setting for the intermittent...

Page 19: ...tting of these parameters is carried out in separate menu items Current limits With the current limits the allowable range between minimum and maximum current is set Current values outside of Imin Ima...

Page 20: ...e UV lamp has reached the end of its service life default setting 8000 h a warning appears on the display Please inform the maintenance company so that the lamp can be replaced during the next mainten...

Page 21: ...f a unit has triggered an error due to overcurrent consumption it can be taken into operation only after resetting this error see troubleshooting The manual mode is independent of the switching status...

Page 22: ...acknowledge the acoustic indication plus the optional alarm of the potential free contact The error message on the display will continue and will be cancelled only after deleting the error delete OK...

Page 23: ...0 10 10 10 10 10 10 10 10 10 deni aer OFF 0 120 min 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 info nitri duration calculated min 83 83 83 83 83 82 81 80 76 73 71 68 65 62 60 57 55 53 52...

Page 24: ...ages on the display acustic alarm A1 aerator 1 A2 aerator 2 mixer F1 feeding pump 1 F2 feeding pump 2 C1 clear water pump 1 C2 clear water pump 2 SL sludge pump UV UV lamp P P precipitation Under curr...

Page 25: ...ed so that the connection is broken Call service or electrician to check the contact points and the wiring The cable connection is broken See above CW timeout The clear water evacuation takes longer t...

Page 26: ...trol unit is not properly tightened so that the connection is interrupted Call service or electrician to check the contact points and the wiring The cable connection is broken See above UVS Audible al...

Page 27: ...for networking of multiple control units USB Host for software update and data exchange RS232 for remote data transmission e g via modem 2 x potential free contact max 250V AC 5A 4 x monitoring relay...

Page 28: ...DC S1 G Float switch SW1 Phase Ground S2 G Float switch SW2 Phase Ground S3 G Float switch SW3 Phase Ground S4 G Float switch SW4 Phase Ground US G UV sensor Phase Ground PL G Precipitant level contro...

Page 29: ...SB stick is inserted in the control board display screens can be saved on the stick as a screen shot in BMP format To do this loosen the 4 screws of the display cover not the terminal box open the cov...

Page 30: ...mum filling level of 70 of the useful volume Implementation of general cleaning tasks such as for example removal of deposits removal of foreign bodies Examination of the structural condition of the p...

Page 31: ...unusually high The control system indicates Flooding Alarm Unusually high infiltration inflow With heavy rainfall due to surface water or sodden earth through leaking concrete tanks Infiltration wate...

Page 32: ...e electrical unit concerned The unit or the complete AQUAMAX is not connected to the control system Connect the appropriate unit A screwed terminal in the cable distribution box or on the terminal boa...

Page 33: ...tor leaks in the tank introduction of too large quantities of cleaning or disinfection agents as well as other banned substances paints solvents etc sludge disposal not carried out incorrect setting o...

Page 34: ...ctive on machinery 2014 30 EU Directive to electromagnetic compatibility 2014 35 EU Directive to electrical equipment designed for use within certain voltage limits 305 2011 Construction products Regu...

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Page 36: ...Operating Instructions AQUAMAX PRO G oCE Art No 9060 0272 Status 24 February 2021...

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