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Subject to change · Filter Unit FAPC 016 · 1020 · EN

Page 6

www.argo-hytos.com

2. Safety instructions

2.1 

About this chapter

This product was manufactured according to the generally recognized standards of engineering. Nevertheless, there is a danger of
injury or damage if you do not observe this chapter and the safety instructions in this documentation.

 

Read this document thoroughly and completely before working with the product. 

 

Retain this document and ensure that it is available for all users at all times.

 

Always include the necessary documentation when passing the equipment along to a third party.

2.2 

Intended use

This product is a hydraulic component.
You may use the product for the following:

 

for filtering lubricants and hydraulic oils while filling machines and plants, taking the technical data into account

 

for filtering hydraulic fluids in the bypass flow on machines and plants, taking the technical data into account

 

for monitoring the oil cleanliness while filling machines and plants

 

for monitoring the oil cleanliness when cleaning in the bypass flow 

This product is intended for professional use only and not for private use.
"Intended use" also includes that you have completely read and understood this documentation, in particular Chapter 2  
"Safety Instructions".

2.3 

Improper use

Any other use than the intended use described, is improper and inadmissible. 
If unsuitable products are installed or used in safety-related applications, unintended operating states may occur in the application, 
which may cause personal injury and / or property damage. 
Therefore only use this product in safety-related applications if this use is explicitly specified and permitted in the product documentation, 
e.g. in explosion protection areas or in safety-related parts of a control system (functional safety).
ARGO-HYTOS GMBH assumes no liability for damages resulting from improper use. The risks associated with improper use are solely 
with the user.

2.4 

Reasonable forseeable misuse

The delivery of the following media is forbidden:

 

highly flammable liquids such as petrol or thinner (explosion hazard)

The device is not suitable for the extraction of oil sludge and sediment.
The operator alone is liable for damages resulting from improper use.

2.5 

Qualification of personnel

The operations described in this document require fundamental knowledge of mechanics and hydraulics as well as knowledge of the 
appropriate technical terms. In order to ensure safe use, these operations may therefore only be carried out by a correspondingly 
skilled worker or an instructed person under the guidance of a skilled worker.
A skilled worker is someone who can - based on his / her technical education, knowledge and experience as well as knowledge of 
the respective regulations of the jobs assigned to him / her - recognize possible dangers and ensure appropriate safety measures. 
A skilled worker must observe the relevant technical regulations.

2.6 

General safety instructions

 

Observe the valid regulations for accident prevention and environmental protection.

 

Observe the safety regulations and requirements of the country in which the product is used / applied.

 

Only use ARGO-HYTOS products that are in technically perfect condition.

 

Observe all instructions on the product.

 

People who assemble, operate, disassemble or maintain ARGO-HYTOS products may not do so under the influence of alcohol,  

  other drugs or medications that affect the responsiveness.

 

Only use manufacturer-approved accessories and spare parts, in order to prevent personal danger due to unsuitable  

  spare parts.

 

Observe the technical data and ambient specifications specified in the product documentation.

Summary of Contents for FAPC 016

Page 1: ...s The information given does not release the user from his her own assessments and inspection Our products are subject to a process of natural wear and aging All rights are reserved by ARGO HYTOS GMBH...

Page 2: ...escription 10 5 3 Component overview 10 5 4 Identification of the product 11 6 Transport and storage 12 6 1 Transport 12 6 2 Storage 12 7 Assembly 13 8 Commissioning 14 8 1 Before commissioning 14 8 2...

Page 3: ...Com 25 11 Decommissiong 26 12 Disassembly 27 13 Disposal 28 14 Extension 29 14 1 Optional accessories 29 14 1 1 Transport aid trolley 29 14 1 2 Hose extensions 29 14 1 3 Suction strainer set 29 15 Tro...

Page 4: ...d safety instructions symbols terms and abbreviations For better understanding these are explained in the following sections 1 3 1 Safety instructions In this documentation safety instructions are fac...

Page 5: ...that safety shoes should be worn This symbol specifies that protective goggles should be worn 1 3 2 Symbols The following symbols indicate notes which are not safety relevant but increase the intelli...

Page 6: ...rotection areas or in safety related parts of a control system functional safety ARGO HYTOS GMBH assumes no liability for damages resulting from improper use The risks associated with improper use are...

Page 7: ...omplies with the country specific regulations safety regulations and standards of the application 2 7 Product and technology related safety instructions CAUTION Leaked hydraulic oil Environmental haza...

Page 8: ...re wear or malfunction Make sure that connections hydraulic lines and attachment parts e g gauges are free from dirt and chips Prior to commissioning check that all hydraulic and mechanical connection...

Page 9: ...Subject to change Filter Unit FAPC 016 1020 EN Page 9 www argo hytos com 4 Scope of delivery This package includes 1 Filter Unit FAPC 016 1 Operating manual...

Page 10: ...it FAPC 016 consists of a support frame in which a filter pump unit is integrated It consists of an electronically operated filter pump with a replaceable filter element and a pressure gauge as a main...

Page 11: ...ilter Unit FAPC 016 1020 EN Page 11 www argo hytos com Serial number Filter fineness Nominal volume flow Operating pressure Fig 2 Nameplate Filter element Type designation Year Address 5 4 Identificat...

Page 12: ...unit FAPC 016 should be stored in an enclosed area to protect it from humidity and condensation DANGER Risk of injury Danger of chemical reactions Chemical substances in the immediate vicinity of the...

Page 13: ...tion is of sufficient size cable and connection to the power source are in perfect condition With 3 phase AC motors check after connecting that when switching on the direction of rotation matches with...

Page 14: ...ment change When using the hoses during unmanned operation ensure that they might not fall out of the container The suction and discharge pipe must be immersed far enough below the liquid level so tha...

Page 15: ...side which has to be serviced regularly A missing protective strainer may lead to destruction of the pump Order No see spare parts list If the protective strainer is removed the manufacturer will resu...

Page 16: ...ating temperature of the medium used 7 At the end of filtration pull the suction strainer out of the container of the machine or system e g hydraulic tank and draw in air for max 30 seconds Thus resid...

Page 17: ...Fig 1 Pos 13 2 Connect the plug to a PC or laptop on which the corresponding software is installed Switch position upstream of filter horizontal level position the oil cleanliness is monitored during...

Page 18: ...ceeded during operation Allow the filter unit to cool down before touching it 10 Repair and maintenance DANGER Danger to life Risk of electric shock During repair work turn off the unit and pull the m...

Page 19: ...iner 3 3 Clean the suction strainer 3 with benzine or diesel fuel 4 Push the suction hose 2 as shown above onto the suction strainer 3 5 Attach the hose clamp 1 NOTE In case of damage replace the suct...

Page 20: ...rom the cover 1 Push the filter element at the cover in arrow direction 1 and remove it in arrow direction 2 2 Dispose of the filter element according to the national environmental legislation Waste c...

Page 21: ...stops A gap between cover and filter pipe may remain visible see Chapter 8 1 Before commissioning Fig 3 1 2 10 3 5 Bleeding the filter element 1 Open the bleed screw 1 2 Plug in the mains plug and put...

Page 22: ...installing may only be carried out by qualified electricians Risk of injury Risk of injury by incorrect handling Uninstalling may only be carried out by instructed persons CAUTION Risk of burns Contac...

Page 23: ...ings Pos 2 and Pos 6 and insert them into the provided O ring grooves in the pump plate 3 Attach the preassembled pump plate Pos 5 with Pos 4 onto the motor Pos 9 Insert the key of the motor shaft Pos...

Page 24: ...according to the national environmental legislation NOTE When replacing the pump the O rings Pos 2 and Pos 6 must always be replaced by new O rings Please take the Order No from the spare parts list...

Page 25: ...ore touching it 6 Screw the assembly with the nuts Pos 8 tightening torque 15 2 Nm The device can be put into operation If not oil is sucked during commissioning open the cover at the filter housing a...

Page 26: ...ualified electricians Risk of injury Risk of injury by incorrect handling Uninstalling may only be carried out by instructed persons The final decommissioning and disposal requires complete uninstalla...

Page 27: ...Subject to change Filter Unit FAPC 016 1020 EN Page 27 www argo hytos com 12 Disassembly The filter unit is a device which does not have to be dismantled...

Page 28: ...filter unit FAPC 016 and the hydraulic fluid can lead to environmental pollution Therefore dispose of the filter unit and the hydraulic fluid in accordance with the national regulations of your countr...

Page 29: ...r No FA 016 1775 Fig 15 Option Suction strainer set The suction strainer set FA 016 1775 guarantees pump protection when the existing suction strainer at the suction pipe cannot be used This is the ca...

Page 30: ...medium Electric motor switches off during operation Electric motor is overheated Pump is blocked Let the motor cool down clean any contaminated ventilation slits Replace pump repair at manufacturer s...

Page 31: ...4 Filter element V7 1220 113 5 c 200 Clogging indicator Pressure gauge DG 200 17 green 0 2 7 bar red from 2 7 bar onwards Suction side Hose DN 20 with suction strainer Pressure side Hose DN 20 with di...

Page 32: ...min continuous operation mm2 s max continuous operation 15 150 Admissible temperature range Hydraulic fluid C Ambient temperature C 10 65 0 60 Admissible suction heights m max first use m max operati...

Page 33: ...Subject to change Filter Unit FAPC 016 1020 EN Page 33 www argo hytos com 17 Appendix 17 1 Declaration of conformity...

Page 34: ...ww argo hytos com 17 2 Spare parts list Fig 18 Spare parts drawing 1 Cover complete Filter element OPCom Hose clamp Ball valve Suction hose Power supply unit Hose clamp Suction strainer Cable complete...

Page 35: ...Subject to change Filter Unit FAPC 016 1020 EN Page 35 www argo hytos com Spiral pipe Steel frame Pump plate complete Pressure gauge Set of seals Pos 10 1 Hose nipple Fig 19 Spare parts drawing 2...

Page 36: ...Subject to change Filter Unit FAPC 016 1020 EN Page 36 www argo hytos com Fig 20 Spare parts drawing 3 Hose Hose nipple Valve complete Installation kit...

Page 37: ...Subject to change Filter Unit FAPC 016 1020 EN Page 37 www argo hytos com Fig 21 Spare parts drawing 4 Set of seals Pos 10 2 Set of seals Pos 10 3 Rotor complete Set of seals Pos 10 4...

Page 38: ...10 1 to 10 4 11 Valve complete 1 FAPC 016 1710 15110100 consisting of valve and valve housing Spare parts OPCom 12 OPCom 1 SPCO 300 1000 27395401 13 Hose 1 FA 016 0735 o Z 14219700 14 Power supply uni...

Page 39: ...tos com Germany ARGO HYTOS GMBH info de argo hytos com Great Britain ARGO HYTOS Ltd info uk argo hytos com Hong Kong ARGO HYTOS Hong Kong Ltd info hk argo hytos com India ARGO HYTOS PVT LTD info in ar...

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