7-82
FS007
10. Install the new, well greased O-ring onto the IFP.
11. Replace the bearing bleed screw O-ring.
ASSEMBLING
1. Clamp shaft eyelet securely in vise and place a seal
tool on end of shaft.
2. Lubricate the bearing assembly seals with an assem-
bly lube. Slide the bearing assembly onto shaft with
the FIST bearing facing the eyelet. This should be
done in a single smooth motion to avoid damaging
the seals.
3. Hold the piston assembly from underneath the top-
out plate and place the end of the screwdriver onto
the end of the shock shaft. Slide the piston assembly
onto the shaft end. Check to make sure the piston
assembly is seated properly and install the piston
lock nut. Tighten nut to 18 ft-lb. Remove shaft
assembly from vise and set it aside on a clean, lint-
free paper towel.
FS008
4. Clamp the body of the shock securely in the vise
with the open end of the body facing up.
5. Lubricate the IFP O-ring with assembly lube and
wrap a new piston ring around it.
6. Insert the IFP into the shock body (with the dished
side facing up toward the open end of the shock
body) to just below the bearing threads.
FS015
7. Using Floating Piston Location Gauge, install the
floating piston while using the inflation needle to
vent the shock body.
NOTE: Refer to the Suspension Specifications -
Shock Absorbers sub-section in Section 1.
NOTE: Depth is measured from the edge of the
body opening to the outside edge of the IFP (not the
center depression of the IFP).
8. Lubricate the O-ring on the nitrogen valve with assem-
bly lube and thread it into the body. Tighten securely.
FS014
9. Fill the body tube with oil to the bottom of the bear-
ing threads. Wrap the new piston band around the
piston making sure the rounded edges face out. Insert
the shaft assembly into the body tube. Slowly push
shaft into body until piston assembly is approxi-
mately 0.5 in. below the oil surface.
10. Slowly stroke the shaft assembly up and down over
about a 1-inch range two to three times being very
careful not to pull the piston assembly out of the oil.
NOTE: At this point, there should be no air bubbles
rising from the piston assembly.
11. Top off the shock body with oil and slowly pull the
shaft up until the piston assembly is about in the mid-
dle of the bearing threads.
12. Holding the shaft in that position, slide the bearing
assembly down the shaft and start threading it into
the body by hand. Oil should flow out of the bearing
bleed hole.
Summary of Contents for Sno Pro 120
Page 20: ...1 18 NOTES ...
Page 29: ...2 9 2 570ENG12 ...
Page 39: ...2 19 2 500CC2A_12 ...
Page 45: ...2 25 2 NOTES ...
Page 47: ...2 27 2 800_12_2 ...
Page 61: ...2 41 2 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 63: ...2 43 2 1100ccZ1RV10 ...
Page 81: ...2 61 2 1100ccZ1RV10 ...
Page 82: ...2 62 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 141: ...2 121 2 SNO2152 ...
Page 142: ...2 122 SNO2153 ...
Page 180: ...3 18 0742 314 0746 520 F5 LXR 800 cc ...
Page 204: ...3 42 NOTES ...
Page 260: ...5 26 Troubleshooting Servomotor SERVO1A12 ...
Page 261: ...5 5 27 SERVO2rv ...
Page 264: ...Magneto 0746 255 1 ...
Page 266: ...Main Harness p n 1686 603 F5 LXR 0746 249 3 ...
Page 269: ...Main Harness p n 1686 588 F 800 M 800 XF 800 0746 242 6 ...
Page 270: ...Main Harness p n 1686 611 TZ1 Turbo LXR LTD 0746 253 7 ...
Page 271: ...Main Harness p n 1686 610 TZ1 TZ1 LXR 0746 252 8 ...
Page 272: ...Main Harness p n 1686 613 Bearcat Z1 XT GS p n 1686 615 Bearcat Z1 XT LTD 0746 511 9 ...
Page 273: ...Main Harness p n 1686 578 Sno Pro 120 10 0744 204 ...
Page 274: ...Ignition Main Harness p n 1686 628 Sno Pro 500 11 0745 605 ...
Page 275: ...Ignition Main Harness p n 1686 657 Sno Pro 600 12 0746 250 ...
Page 276: ...0745 601 13 Console Harness p n 1686 631 TZ1 LXR TZ1 Turbo LXR LTD ...
Page 277: ...Hood Harness p n 1686 638 F 800 M 800 XF 800 0746 243 14 ...
Page 278: ...Console Harness p n 1686 633 Bearcat 570 F570 T570 0746 238 15 ...
Page 279: ...Console Harness p n 1686 634 F5 LXR 0746 240 16 ...
Page 280: ...Hood Harness p n 1686 639 F 1100 Turbo M 1100 Turbo HCR XF 1100 Turbo 0746 246 17 ...
Page 282: ...0746 254 19 Console Harness p n 1686 547 Bearcat Z1 XT GS p n 1686 549 Bearcat Z1 XT LTD TZ1 ...
Page 283: ...Hood Harness p n 1686 587 Sno Pro 500 20 0744 201 ...
Page 285: ...Passenger Seat Harness p n 1686 570 22 0744 197 ...
Page 286: ...Handlebar Harness p n 1686 636 F 800 M 800 XF 800 p n 1686 654 M 800 HCR 0746 244 23 ...
Page 287: ...Handlebar Harness p n 1686 537 Bearcat 570 F570 T570 0746 239 24 ...
Page 288: ...Handlebar Harness p n 1686 574 F5 LXR 0744 189 25 ...
Page 289: ...Handlebar Harness p n 1686 637 F 1100 Turbo M 1100 Turbo XF 1100 Turbo 0746 247 26 ...
Page 290: ...Handlebar Harness p n 1686 590 Sno Pro 500 27 0744 200 ...
Page 291: ...Handlebar Harness p n 1686 656 M 1100 Turbo Sno Pro HCR 28 0746 510 ...
Page 292: ...Misc Groomer Special p n 1686 645 p n 1686 646 p n 1686 647 p n 1686 648 29 0746 241 ...
Page 460: ...8 26 0744 930 ...