3-10
ZJ113A
4. Remove the two cap screws securing the water pump
to the engine; then remove the pump and account for
the O-ring.
ZJ114A
DISASSEMBLING/ASSEMBLING
0742-104
1. Secure the water pump in a suitable support device;
then remove the two Phillips-head screws (A) secur-
ing the inner/outer pump housings.
2. Separate the inner/outer pump housings; then
remove the E-clip (B) from the impeller shaft,
remove the shaft from the inner housing, and remove
the ceramic seal (C) from the shaft.
3. With the inner housing secured in a suitable clamp-
ing device and using Blind-Hole Bearing Puller,
remove the mechanical seal (D); then remove the oil
seal (E).
NOTE: Apply heat to the housing to aid in removing
the seals.
4. Using the bearing puller, remove the bearing (F)
from the inner housing.
NOTE: Apply heat to the housing to aid in removing
the bearing.
5. Clean the inner and outer housings with parts-clean-
ing solvent; then dry with compressed air.
NOTE: For assembly, use Water Pump Bearing and
Seal Tool Kit.
6. Using the appropriate-sized installation tool, install
the bearing (F) into the inner housing.
7. Using the appropriate-sized installation tool, install
the oil seal (E) with the spring side facing the bear-
ing.
8. Place the mechanical seal (D) into the inner housing;
then using the appropriate-sized installation tool,
drive the seal into the housing until the lip of the seal
is properly seated.
9. Install the ceramic seal (C) onto the impeller shaft
with the ceramic face of the seal facing away from
the impeller.
10. Install the impeller shaft into the inner housing and
secure with the E-clip (B); then with a new O-ring
properly positioned in the outer housing, place the
water pump halves together.
NOTE: Apply a light coat of grease on the O-ring to
aid in keeping it properly positioned.
11. Secure the housings with the two Phillips-head
screws (A); then tighten the screws with an impact
driver.
INSTALLING
1. With a new O-ring (A) in place on the inner housing
and the water pump shaft (B) properly aligned with
the oil-feed pump shaft, install the water pump.
CAUTION
Do not apply excessive heat to the housing or the
bushing next to the bearing may be damaged.
CAUTION
Do not apply excessive heat to the housing or the
bushing next to the bearing may be damaged.
! WARNING
Always wear safety glasses when drying components
with compressed air.
CAUTION
Care should be taken not to over-tighten the screws with
the impact driver or damage to the housings may occur.
Summary of Contents for Sno Pro 120
Page 20: ...1 18 NOTES ...
Page 29: ...2 9 2 570ENG12 ...
Page 39: ...2 19 2 500CC2A_12 ...
Page 45: ...2 25 2 NOTES ...
Page 47: ...2 27 2 800_12_2 ...
Page 61: ...2 41 2 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 63: ...2 43 2 1100ccZ1RV10 ...
Page 81: ...2 61 2 1100ccZ1RV10 ...
Page 82: ...2 62 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 141: ...2 121 2 SNO2152 ...
Page 142: ...2 122 SNO2153 ...
Page 180: ...3 18 0742 314 0746 520 F5 LXR 800 cc ...
Page 204: ...3 42 NOTES ...
Page 260: ...5 26 Troubleshooting Servomotor SERVO1A12 ...
Page 261: ...5 5 27 SERVO2rv ...
Page 264: ...Magneto 0746 255 1 ...
Page 266: ...Main Harness p n 1686 603 F5 LXR 0746 249 3 ...
Page 269: ...Main Harness p n 1686 588 F 800 M 800 XF 800 0746 242 6 ...
Page 270: ...Main Harness p n 1686 611 TZ1 Turbo LXR LTD 0746 253 7 ...
Page 271: ...Main Harness p n 1686 610 TZ1 TZ1 LXR 0746 252 8 ...
Page 272: ...Main Harness p n 1686 613 Bearcat Z1 XT GS p n 1686 615 Bearcat Z1 XT LTD 0746 511 9 ...
Page 273: ...Main Harness p n 1686 578 Sno Pro 120 10 0744 204 ...
Page 274: ...Ignition Main Harness p n 1686 628 Sno Pro 500 11 0745 605 ...
Page 275: ...Ignition Main Harness p n 1686 657 Sno Pro 600 12 0746 250 ...
Page 276: ...0745 601 13 Console Harness p n 1686 631 TZ1 LXR TZ1 Turbo LXR LTD ...
Page 277: ...Hood Harness p n 1686 638 F 800 M 800 XF 800 0746 243 14 ...
Page 278: ...Console Harness p n 1686 633 Bearcat 570 F570 T570 0746 238 15 ...
Page 279: ...Console Harness p n 1686 634 F5 LXR 0746 240 16 ...
Page 280: ...Hood Harness p n 1686 639 F 1100 Turbo M 1100 Turbo HCR XF 1100 Turbo 0746 246 17 ...
Page 282: ...0746 254 19 Console Harness p n 1686 547 Bearcat Z1 XT GS p n 1686 549 Bearcat Z1 XT LTD TZ1 ...
Page 283: ...Hood Harness p n 1686 587 Sno Pro 500 20 0744 201 ...
Page 285: ...Passenger Seat Harness p n 1686 570 22 0744 197 ...
Page 286: ...Handlebar Harness p n 1686 636 F 800 M 800 XF 800 p n 1686 654 M 800 HCR 0746 244 23 ...
Page 287: ...Handlebar Harness p n 1686 537 Bearcat 570 F570 T570 0746 239 24 ...
Page 288: ...Handlebar Harness p n 1686 574 F5 LXR 0744 189 25 ...
Page 289: ...Handlebar Harness p n 1686 637 F 1100 Turbo M 1100 Turbo XF 1100 Turbo 0746 247 26 ...
Page 290: ...Handlebar Harness p n 1686 590 Sno Pro 500 27 0744 200 ...
Page 291: ...Handlebar Harness p n 1686 656 M 1100 Turbo Sno Pro HCR 28 0746 510 ...
Page 292: ...Misc Groomer Special p n 1686 645 p n 1686 646 p n 1686 647 p n 1686 648 29 0746 241 ...
Page 460: ...8 26 0744 930 ...