2-132
32. Install the flange nuts and cap screws (cap screws 1-
6 threads coated with oil); then using the pattern
shown, tighten in the following sequence:
A. Cap screws 1-6 initially to 18 ft-lb.
B. Flange nuts 7-8 to 18 ft-lb.
C. Flange nuts 9-10 to 10 ft-lb.
D. Flange nuts 11-12 to 18 ft-lb.
E. Cap screws 13-14 to 96 in.-lb.
F. Cap screws 1-6 in two steps from 18 ft-lb to 43 ft-
lb.
741-617A
33. With a light film of engine-assembly grease applied
to the tappets, install the correct shim (A) and tappet
(B) to each valve of the cylinder head as noted dur-
ing disassembling.
ZJ083A
NOTE: Prior to installing the camshaft, apply
engine-assembling grease to the camshaft journals
and lobes.
34. With the crankshaft rotated to the top-dead-center
position, place the cam chain over the sprocket of the
exhaust camshaft.
NOTE: The exhaust camshaft must be installed first.
When installing the cam chain to the gear of the
exhaust camshaft, position the chain so no slack
between the crankshaft gear and exhaust camshaft
exists when the camshaft is installed. All slack in cam
chain must be on the side of the tension adjuster.
ZJ084
35. With the timing marks (A) on the face of the cam-
shaft gear properly aligned, place the camshaft into
position on the cylinder head.
741-801A
36. With the cam chain properly seated to the gears of
the crankshaft and exhaust camshaft, install the
intake camshaft noting the timing marks (B) are
properly aligned.
NOTE: With the camshafts and cam chain in place,
there should be exactly 16 pins from intake cam mark
3 to exhaust cam mark 2.
741-780A
37. With the camshafts in position and properly timed
and the dowel pins in place, install the camshaft cov-
ers along with cam chain tensioner guide number
two; then using the pattern shown, tighten the twelve
cap screws to 84 in.-lb.
Summary of Contents for Sno Pro 120
Page 20: ...1 18 NOTES ...
Page 29: ...2 9 2 570ENG12 ...
Page 39: ...2 19 2 500CC2A_12 ...
Page 45: ...2 25 2 NOTES ...
Page 47: ...2 27 2 800_12_2 ...
Page 61: ...2 41 2 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 63: ...2 43 2 1100ccZ1RV10 ...
Page 81: ...2 61 2 1100ccZ1RV10 ...
Page 82: ...2 62 Engine Torque Patterns 1100 cc 1100TorquePattern12 ...
Page 141: ...2 121 2 SNO2152 ...
Page 142: ...2 122 SNO2153 ...
Page 180: ...3 18 0742 314 0746 520 F5 LXR 800 cc ...
Page 204: ...3 42 NOTES ...
Page 260: ...5 26 Troubleshooting Servomotor SERVO1A12 ...
Page 261: ...5 5 27 SERVO2rv ...
Page 264: ...Magneto 0746 255 1 ...
Page 266: ...Main Harness p n 1686 603 F5 LXR 0746 249 3 ...
Page 269: ...Main Harness p n 1686 588 F 800 M 800 XF 800 0746 242 6 ...
Page 270: ...Main Harness p n 1686 611 TZ1 Turbo LXR LTD 0746 253 7 ...
Page 271: ...Main Harness p n 1686 610 TZ1 TZ1 LXR 0746 252 8 ...
Page 272: ...Main Harness p n 1686 613 Bearcat Z1 XT GS p n 1686 615 Bearcat Z1 XT LTD 0746 511 9 ...
Page 273: ...Main Harness p n 1686 578 Sno Pro 120 10 0744 204 ...
Page 274: ...Ignition Main Harness p n 1686 628 Sno Pro 500 11 0745 605 ...
Page 275: ...Ignition Main Harness p n 1686 657 Sno Pro 600 12 0746 250 ...
Page 276: ...0745 601 13 Console Harness p n 1686 631 TZ1 LXR TZ1 Turbo LXR LTD ...
Page 277: ...Hood Harness p n 1686 638 F 800 M 800 XF 800 0746 243 14 ...
Page 278: ...Console Harness p n 1686 633 Bearcat 570 F570 T570 0746 238 15 ...
Page 279: ...Console Harness p n 1686 634 F5 LXR 0746 240 16 ...
Page 280: ...Hood Harness p n 1686 639 F 1100 Turbo M 1100 Turbo HCR XF 1100 Turbo 0746 246 17 ...
Page 282: ...0746 254 19 Console Harness p n 1686 547 Bearcat Z1 XT GS p n 1686 549 Bearcat Z1 XT LTD TZ1 ...
Page 283: ...Hood Harness p n 1686 587 Sno Pro 500 20 0744 201 ...
Page 285: ...Passenger Seat Harness p n 1686 570 22 0744 197 ...
Page 286: ...Handlebar Harness p n 1686 636 F 800 M 800 XF 800 p n 1686 654 M 800 HCR 0746 244 23 ...
Page 287: ...Handlebar Harness p n 1686 537 Bearcat 570 F570 T570 0746 239 24 ...
Page 288: ...Handlebar Harness p n 1686 574 F5 LXR 0744 189 25 ...
Page 289: ...Handlebar Harness p n 1686 637 F 1100 Turbo M 1100 Turbo XF 1100 Turbo 0746 247 26 ...
Page 290: ...Handlebar Harness p n 1686 590 Sno Pro 500 27 0744 200 ...
Page 291: ...Handlebar Harness p n 1686 656 M 1100 Turbo Sno Pro HCR 28 0746 510 ...
Page 292: ...Misc Groomer Special p n 1686 645 p n 1686 646 p n 1686 647 p n 1686 648 29 0746 241 ...
Page 460: ...8 26 0744 930 ...