Arctic Cat DVX 250 Operator'S Manual Download

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THROTTLE CABLE ADJUSTMENT

To adjust the throttle cable free-

play:
1. Slide the rubber boot away; then

loosen the jam nut (1) from the

throttle housing.

2. Turn the throttle cable adjuster

(2) until the throttle lever has

proper free-play of 3-5 mm (1/8

- 1/5 in.).

3. Tighten the jam nut (1) against the throttle housing securely; then

slide the rubber boot over the adjuster.

AIR FILTER (V-Belt Housing)
The air filter in the V-belt housing cooling inlet must be kept clean. If

the ATV is used under normal conditions, service the filter at the

intervals specified. If operated in dusty, wet, or muddy conditions,

inspect and service the filter more frequently. Use the following pro-

cedure to remove the filter and inspect and/or clean it.

1. On the DVX model, remove the two screws securing the filter

housing to the inside of the left-front fender. On the 2x4 model,

remove the center cover from between the front fenders; then

remove the two screws securing the filter housing to the front

fender.

2. Remove the filter housing cover. Tap the filter lightly to remove

dust and debris; then use compressed air to thoroughly clean the

filter.

NOTE: Inspect the filter element. If damaged or torn, it must be

replaced.

3. Install the filter housing cover onto the filter housing.
4. On the DVX model, place the filter housing into position inside

the left-front fender. Tighten the two screws securely. On the

2x4 model, place the filter housing into position on the front

fender. Tighten the two screws securely; then place the center

cover into position between the front fenders. Tighten the screws

securely.

KM111A

250_DVX MANUAL

02.08.2006, 15:29 Uhr

Summary of Contents for DVX 250

Page 1: ...GS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the ATV operator a bystander or a person inspecting or repairing the ATV CAUTI...

Page 2: ... this ATV contact an authorized Arctic Cat ATV dealer for assistance Remember only authorized Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possible Know all local state provincial riding laws Respect your ATV Respect the environment and You will gain the respect of others We also advise you to strictly follow the recommended maintenance program as o...

Page 3: ... 54 Equipment 55 Personal Choices 56 Maximum Load Capacity Chart 56 SUPERVISION 59 60 Taking Responsibility 59 DIVISION II OPERATION MAINTENANCE PREFACE 61 PARTS AND ACCESSORIES 61 SPECIFICATIONS 63 64 GENERAL INFORMATION 65 77 ATV Identification Numbers 65 Ignition Switch Key 65 Control Locations and Functions 66 Gas Vent Hoses 73 Carburetor Float Bowl Drain 73 Oil Level Inspection Window 74 Seat...

Page 4: ...e Chain Condition Adjustment DVX 91 Tires 93 Wheel Removal 94 Light Bulb Replacement 95 Fuses 96 Tools 97 PREPARATION FOR STORAGE 98 99 PREPARATION AFTER STORAGE 99 LIMITED WARRANTY 100 WARRANTY PROCEDURE OWNER RESPONSIBILITY 101 INDEX 103 104 IDENTIFICATION NUMBERS RECORD Inside Back Cover 2 3 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates...

Page 5: ...250_DVX MANUAL 02 08 2006 15 22 Uhr 5 ...

Page 6: ... gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the ...

Page 7: ...pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on this ATV Never install a twist grip ...

Page 8: ...tained in the manual and on all labels Never operate an ATV without proper instruction Take a training course Never operate an ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating an ATV Never operatean ATV at excessive speeds Go at a speed which is proper for the terrain visibil...

Page 9: ...tag and several labels containing important safety information Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement KM093 KM186 250_DVX MANUAL 02 08 2006 15 22 Uhr 9 ...

Page 10: ... WARNING Indicates a potential hazard that could result in a serious injury or death 8 Warning Labels 2x4 250_DVX MANUAL 02 08 2006 15 22 Uhr 10 ...

Page 11: ...250_DVX MANUAL 02 08 2006 15 23 Uhr 11 ...

Page 12: ... Lever 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Auxiliary Brake Pedal 8 Emergency Starter 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Engine Starter Button 16 Taillight Brakelight 17 Operatorís Manual Location 18 Headlight OFF HI LO Switch 19 Tool Kit KM091A KM119A KM120A 250_DVX MANUAL 02 08 2006 15 23 Uhr 12 ...

Page 13: ...4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Auxiliary Brake Pedal 8 Shift Lever 9 Brake Lever Lock KM186A KM187A KM174A 11 Key Switch 12 Reverse Override Button 13 Throttle Limiter 14 Throttle Lever 15 Tool Kit Location 16 Taillight Brakelight 17 Operatorís Manual Location 18 Headlight OFF HI LO Switch 19 Engine Starter Button 250_DVX MANUAL 02 08 2006 15 23 Uhr 13 ...

Page 14: ...ury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or...

Page 15: ... affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibi...

Page 16: ...Warnings WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a rollover HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Donít try to show off ATV 0005 250_DVX MANUAL 02 08 2006 15 23 Uhr 16 ...

Page 17: ...spection and maintenance procedures and schedules described in this Operatorís Manual WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from a footrest your foot or leg may come into...

Page 18: ...familiar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV ATV 0006 250_DVX MANUAL 02 08 2006 15 23 Uhr 18 ...

Page 19: ...ose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain ATV 0007 250_DVX MANUAL 02 08 2006 15 23 Uhr 19 ...

Page 20: ...ribed in this Operatorís Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on...

Page 21: ...s follow proper procedures for climbing hills as described in this Operatorís Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or anot...

Page 22: ...n HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operatorís Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible ATV 0009 250_DVX MANUAL ...

Page 23: ... to turn the ATV around on any hill until you have mastered the turning technique as described in this Operatorís Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operatorís Manual Avoid hills with slippery or loose surfaces Shift y...

Page 24: ...tain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the parking brake lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the parking brake lock Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following...

Page 25: ...cks or fallen trees When you go over obstacles always follow proper procedures as described in this Operatorís Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level s...

Page 26: ...lowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage re...

Page 27: ...er tire pressure as described in this Operatorís Manual WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories All pa...

Page 28: ...250_DVX MANUAL 02 08 2006 15 24 Uhr 28 ...

Page 29: ...tant to dress correctly for ATV riding in order to prevent scraped skin and serious head injuries Itís easy and could save you time in the long run not having to contend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum protection you need to we...

Page 30: ...e protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sunglasses for proper eye protection Sunglasses are not recommended they donít prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass airborne objects or anything else that could scra...

Page 31: ... need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables Brake Throttle 3 Lights and Electric 4 Oil Gasoline and Fluids 5 Chassis Chain and Sus pension Condition of the ATV 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates a potential hazard that could result in a serious injury or death 59 W...

Page 32: ...al If either feels soft or ìs quishy î it could be low on fluid or have a leak ó refer to the General Main tenance section of this Operatorís Manual for instructions Donít use the ATV until the brakes are operating normally Test the brake lever lock and see if it locks the wheels then disengage it to release the brake T C L O C TIRES AND WHEELS CONTROLS AND CABLE LIGHTS AND ELECTRICAL OIL AND FUEL...

Page 33: ...íre at it top off the oil Donít forget to check for fluid leaks around the ATV Check the coolant tank to ensure the engine coolant level is adequate CHASSIS AND DRIVE TRAIN Grass and leaves can gum up your suspension and shocks Clear and clean the suspension arms shock absorbers springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding re...

Page 34: ...mended ï Money ï Maps ï Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally eliminate the need for emergency repairs Riding on rough terrain could cause loosening of nuts bolts and fasteners Especially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis First Aid and Survival Check 1 Air filter 2 Battery 3 Tighten parts nu...

Page 35: ...ay be unnecessary when youíre familiar with the area But when youíre riding on unfamiliar trails itís good to know where you are whatís coming up and how to get back Emergency Kit with Flashlight and First Aid Kit Youíll need several items in your Emergency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A...

Page 36: ...level active riding These are your basic maneuvers ï Mounting the ATV ï Braking Stopping ï Starting the Engine ï Shifting ï Starting a Cold Engine ï Parking ï Varying Temperature Adjustments ï Dismounting the ATV Mounting the ATV To get seated 1 From the left side grab the left side handlebar and apply the hand brake then put your left foot on the footrest 2 Grab the right side handlebar 3 Swing y...

Page 37: ...ine cold if itís already warmed up you shouldnít need to use the choke at all 6 Turn on the ignition 7 Move the emergency stop switch to RUN 8 Press the starter button 9 Immediately after the engine starts move the choke lever to the mid position 10 Let the engine warm up then move the choke lever to the OFF position Another way to remember the starting procedure is by using the acronym BONE C It ...

Page 38: ...hly warmed up If the engine is run for a shorter period of time the spark plug may not have reached a high enough temperature to burn off the excess fuel in the combustion chamber Varying Temperature Adjustments To ensure proper starting and operating performance the following adjustments should be made for varying ambient temperatures l 0º C 32º F Use 5W 30 Arctic Cat 4 Cycle Engine Oil p n 0436 ...

Page 39: ...e pads to drag on the disc and may overheat the brake fluid disc and pads causing the brakes to fade or become spongy WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes WARNING Use only Arctic Cat approved brake fluid Never substitute or mix different t...

Page 40: ...Always come to a complete stop before attempting to shift from one gear to the other Always shift on level ground or engage the brake lever lock before shifting into forward gear or into reverse WARNING Do not start the engine or operate this ATV with the V belt cover removed Severe injury could result KM203A KM124A move the shift lever actuate any brake lever and 1 To engage1the neutral ward and ...

Page 41: ...ime to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Failure to follow this caution may result in premature V belt failure or in damage to related...

Page 42: ...Downhill ï Sharp Turns ï Sidehilling Traversing ï Quick Turns ï Swerving ï Crossing Obstacles Riding Once the engine is warm the ATV is ready to go 1 Keep your feet on the footrests and both hands on the handlebar 2 Compress the brake lever releasing the brake lever lock 3 Move the shift lever from N and select a desired gear then slowly compress the throttle lever while releasing the hand brake H...

Page 43: ...TV accidents happen during turns If you donít understand turning techniques itís easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Gradually increase your speed as you ...

Page 44: ...ide turn 4 If shifting your weight and balance arenít enough to keep the ATV tires on the ground straighten out the handlebars as much as you can 5 Gradually increase your speed as you come out of the turn ATV 0038 ATV 0039 ATV 0040 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates a potential hazard that could result in a serious injury or...

Page 45: ...of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this movement as needed 5 To make your turn quicker try raising yourself off the seat a few inches as you shift your weight ATV 0021 ATV 0022 ATV 0023 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WA...

Page 46: ...y hold the brake lever 7 Let the ATV roll to your right side until it faces slightly downhill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill ATV 0020 ATV 0034 ATV 0035 ATV 0036 ATV 0037 22 28 WARNING Indicates a potential hazard that could result in a serious injury ...

Page 47: ...speed quickly shift to a lower gear At the same time release the throttle so your front tires donít lift OR 4 If that doesnít work and you still have forward motion and the terrain permits do a U turn go back down and try climbing again OR 5 If you have lost all forward motion follow the K turn procedure NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 ATV 0019 ATV 0032 ATV 0033 22 28 WARNING Indica...

Page 48: ... this method 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also support your weight on the uphill footrest 3 Steer like youíre driving into the hill 4 If the ATV feels like itís tipping turn the handlebar downhill If thatís not possible because of the terrain or other conditions or if it just doesnít work stop and get off Dismount the ATV on the u...

Page 49: ...dlebar At the same time shift your weight and balance as you swerve Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and youíre back in control ATV 0043 ATV 0042 ATV 0041 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates a ...

Page 50: ... tires make contact with the obstacle 6 Lean forward and release the throttle when the front tires clear the obstacle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire contacts obstacle follow the same rules except 1 Use the ATVís momentum to clear the obstacle 2 Donít pull up on the handlebar 3 Doní...

Page 51: ...d Skidding or Sliding If you lose control after hitting sand ice oil or water 1 Turn your handlebar into the direction of the slide 2 Keep your hand off the brakes until youíre out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Hereís how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Tu...

Page 52: ...ne damage and or personal injury Stay away from fast moving rivers ATV tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat 1 Physically check the depth and current of the water especially if you canít see the bottom Youíre also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the ...

Page 53: ...driving in an open snow covered or ice covered area at slow speeds before driving on snow covered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride WARNING For your personal safety it is very important to wear the type and amount of cold weather clothing according to the coldest antici pated temperatures CAUTION Before r...

Page 54: ...n the ignition switch key to the OFF position 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates a potential hazard that could result in a serious injury or death 51 WARNING Indicates a potential hazard that could result in a serious injury or death 250_DVX MANUAL 02 08 2006 15 26 Uhr 54 ...

Page 55: ...t mean you can start daydreaming You canít assume that the landscape youíre used to doesnít change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather climate and development take their toll The thing about terrain is that sometimes you donít know itís changed until you get there Whether itís familiar or not check out y...

Page 56: ... need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that challenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail 22 28 WARNING Indicates a potential hazard that could result in a serious injury or death WARNING Indicates a potential hazard that could result in a serious inj...

Page 57: ...ssengers are prohibited The extra weight on the seat makes the ATV difficult to control Other Vehicles Depending on where youíre riding you might encounter other ATVís bikes or motor vehicles on public lands Respect the presence of others and make yourself be seen If you canít see other vehicles coming that means youíre invisible too Those Around You 22 28 WARNING Indicates a potential hazard that...

Page 58: ... or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the specified load capacity rating The combined weight limit including you and your personal items is a specified amount so consult the ATV Load Capacity Chart and monitor it carefully...

Page 59: ...h improper modifications can be hazardous Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories installed on this ATV must be genuine Arctic Cat parts and accessories designed for use on this ATV Install and use them accord...

Page 60: ...consequences that will take away all that freedom you love Donít use alcohol or drugs before or during your ATV ride Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs THE EFFECTS OF ALCOHOL The Number of Drinks that Impair Mental and Physical Abilities Mental processes such as restraint awareness concentration and judgment affected rea...

Page 61: ...osed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would consider doing by themselves When youíre ATV riding with others and things start to get out of hand decide whether youíre willing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put ...

Page 62: ...at you know So now itís time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You canít let people ride your ATV who donít know what theyíre doing Unless theyíve had over a year of experience with ATV riding or taken an ATV training course itís your responsibility to keep them off your ATV It can be dangerous especially for underaged children all the more...

Page 63: ...less of how much experience your family members have with ATVís they donít have experience with your ATV Let experienced riders get familiar with your ATV show themthe basics before they take off You donít want it on your conscience that someone got hurt because you didnít tell them how to use your ATV Remember that regardless of experience you should never let anyone under the age of 16 operate y...

Page 64: ... covers operator related maintenance oper ating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for pro fessional service At the time of publication all information and illustrations in Divi sion II were technically correct Some illustrations used in Division II are used for clarity purposes only and are not designed to ...

Page 65: ...62 NOTES 250_DVX MANUAL 02 08 2006 15 27 Uhr 65 ...

Page 66: ...6 4 in Turning Radius 2 9 m 9 5 ft Front Tire Size AT22 x 7 10 Rear Tire Size AT22 x 10 10 Tire Inflation Pressure Front 0 28 kg cm 4 0 psi Tire Inflation Pressure Rear 0 25 kg cm 3 5 psi MISCELLANY Dry Weight Approx 215 kg 473 lb Gas Tank Capacity Rated 13 L 3 43 U S gal Reserve Capacity 1 8 L 1 2 U S gal Engine Oil Capacity 1 6 L 1 5 U S qt Transmission Lubricant Capacity 600 ml Gasoline Recomme...

Page 67: ... 16 5 cm 6 5 in Toe In 5 mm 0 20 in Wheelbase 117 9 cm 46 4 in Turning Radius 2 95 m 9 7 ft Front Tire Size AT21 x 7 10 Rear Tire Size AT20 x 11 9 Tire Inflation Pressure Front 0 28 kg cm 4 0 psi Tire Inflation Pressure Rear 0 25 kg cm 3 5 psi MISCELLANY Dry Weight Approx 205 kg 450 lb Gas Tank Capacity Rated 13 L 3 43 U S gal Reserve Capacity 1 8 L 1 2 U S gal Engine Oil Capacity 1 6 L 1 5 U S qt...

Page 68: ...on Num ber is located on the front of the frame The Engine Serial Number is located on the lower left side of the crankcase near the front of the engine IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key KM080A KM082A ATV 0055 250_DVX MANUAL 02 08 2006 15 27 Uhr 68 ...

Page 69: ...ight should be off during normal operation NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the temperature NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability Using a hose pressure wash the radiator and the en...

Page 70: ...gh Beam Indicator A blue light will illuminate when the en gine is running the ignition switch is in the LIGHTS position and the headlight switch isin the HI beam position 3 Neutral Indicator A green light will illuminate when the transmission is in neutral and the ignition switch is on The light will go out when shifted into any gear other than neutral 4 Reverse Indicator A red light will illumin...

Page 71: ...meter 5 Fuel Level Indicator 5 Indicates approximate amount of gasoline in the gas tank NOTE When the bottom segment flashes gasoline quantity is low 6 Digital Clock 6 Displays time in hours and minutes when the ignition switch is turned to the ON position To set the time turn the ignition switch to the ON position then use the following procedure NOTE If the Hour Set or Minute Set operation is in...

Page 72: ...ear from neu tral move the shift lever outward rearward into the R position Shift Lever 2x4 To engage the high range from neutral WARNING Never shift the ATV into reverse gear when the ATV is moving as it could cause the ATV to stop suddenly throwing the operator from the ATV WARNING Never shift the ATV into reverse gear when the ATV is moving as it could cause the ATV to stop suddenly throwing th...

Page 73: ... Lever Lock To engage and release the brake lever lock use the following proce dure 1 Squeeze the hand brake two or three times and release it 2 Push and hold the brake lever lock 3 While pushing forward on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake ...

Page 74: ...rter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral and the parking brake lock is engaged NOTE This ATV has a safety interlock switch which prevents the starter motor from activating when the transmission is not in neutral Befor you can start the engine put the gear lever in ...

Page 75: ...e adjusted according to the opera torís skill and experience To adjust the throttle limiter use the follow ing procedure 1 Loosen the jam nut 1 2 Turn the throttle limiter screw 2 clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely Fuel Valve The fuel valve is incorporated in the gas tank There are three positions ON RES reserv...

Page 76: ... following procedure 1 Place a suitable container beneath the drain hose 2 Loosen the drain screw and allow the gasoline and condensation to flow into the container 3 Tighten the drain screw securely WARNING Leaving the fuel valve in the ON or RES position when the engine is off can be hazardous The carburetor may overflow and fuel may run into the engine This can cause a fire or cause severe dama...

Page 77: ...nt of the seat into the seat retainer and push down firmly on rear of seat The seat should automatically lock into position SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV TRANSPORTING ATV When transporting the ATV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lev...

Page 78: ...e of genuine Arctic Cat lubricants The recommended oil to use in this ATV is an oil which is rated SE SF or SG under API service clas sification These oils meet all of the lubrication requirements of the Arctic Cat ATV engine The rec ommended engine oil viscosity is SAE 10W 40 Ambient tempera ture should determine the correct weight of oil See the viscosity chart or an authorized Arctic Cat ATV de...

Page 79: ... onto the engine creat ing a fire hazard To remove and install the tank cap use the following procedure 1 Remove the vent tube from the instrument pod 2 Turn the cap counter clockwise and remove 3 Turn the cap clockwise to tighten the cap securely after filling the tank then install the vent tube making sure it is properly routed CAUTION Any lubricant used in place of the recommended lubricant cou...

Page 80: ...vely long periods of time After the completion of the break in period the engine oil should be changed and the screen filter should be cleaned Other maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service C...

Page 81: ...onent of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel qualified to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and information refer to specific items in ...

Page 82: ...g 76 Replace every 2 years Engine oil screen filter 82 R C R C Transmission lubricant 83 R Replace every 12 months Rear drive lubricant 83 R Replace every 12 months Air filter Engine 90 I I I I Air filter V belt housing 91 I I Drive Chain 91 Inspect every time before riding Spark arrester muffler C Tires air pressure 93 I Inspect every time before riding Brake components 84 I Inspect every time be...

Page 83: ...een low and high marks on the tank When filling the cooling system use a coolant water mixture which will satisfy the coldest anticipated weather conditions of the area in accordance with the coolant manufacturerís recommendations While the cooling system is being filled air pockets may develop therefore run the engine for five minutes after the initial fill shut the engine off and then fill the c...

Page 84: ...the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjust ment positions to allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart NOTE Use a spanner wrench to adjust the sleeve to the desired position GENERAL LUBRICATION Lubricati...

Page 85: ...er cap from the bottom of the crankcase Drain the oil into a drain pan 4 Using a brush and parts cleaning solvent clean the screen filter then clean the cap and inspect the O ring 5 Install the O ring screen filter compression spring and the O ring then secure with the screen filter cap Tighten cap to 15 Nm 6 Remove the oil fill plug then pour recommended oil into the crankcase Install fill plug 7...

Page 86: ...4 or 400ml at 250 DVX of recommended lubricant into the fill plug hole then install the fill plug and tighten securely 6 Start the engine and drive the ATV to warm up the transmission then check for any leaks around the drain and fill plugs Rear Drive Lubricant 2x4 Change the rear drive lubricant at the scheduled intervals The rear drive should always be warm when the lubricant is changed so it wi...

Page 87: ...aulic brake hoses for cracks or other dam age If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only maintenance that is required is replacement of the brake pads when they show excessive wear Check the condition of each of the brake pads ...

Page 88: ...e the ATV to an authorized Arctic Cat ATV dealer for service PROTECTIVE RUBBER BOOTS The protective boots should be inspected periodically according to the Maintenance Schedule Ball Joint Boots Upper and Lower Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the bal...

Page 89: ...s maintenance free battery requires periodic charging to prevent sulfiding If the ATV will be idle for extended periods of time either run the engine or trickle charge every 30 days If the battery com pletely discharges permanent damage will occur requiring replace ment If the battery is discharged remove the battery from the ATV and charge the battery at the standard charging rate of 1 4 amps for...

Page 90: ...ndicates that the engine may need to be serviced or the carburetor may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operat ing To maintain a hot strong spark keep the plug free of carbon WARNING Battery posts terminals and related accessories co...

Page 91: ...inder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cylin der head ENGINE IDLE RPM ADJUSTMENT To properly adjust the idle a tachometer is necessary If one is not available take the ATV to an authorized Arctic Cat ATV dealer To adjust idle RPM 1 Start the engine and warm it up to normal operating tempera ture 2 Turn the idle adjustment screw in or out until th...

Page 92: ...or clean it 1 On the DVX model remove the two screws securing the filter housing to the inside of the left front fender On the 2x4 model remove the center cover from between the front fenders then remove the two screws securing the filter housing to the front fender 2 Remove the filter housing cover Tap the filter lightly to remove dust and debris then use compressed air to thoroughly clean the fi...

Page 93: ...ng the cover 3 Remove the air filter retaining nut 1 then remove the foam element 2 from its frame 4 Fill a wash pan larger than the element with a non flammable cleaning solvent then dip the element in the solvent and wash it 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the element or it will develop cracks 6 Dry the element 7...

Page 94: ...n and adjustment should be inspected each day before you ride Always follow the guidelines below for inspecting and servicing the drive chain Inspecting Condition Inspect the drive chain for any of the following conditions Loose pins Loose or cracked rollers Dry or rusted links Kinked or binding links Excessive wear CAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may get...

Page 95: ... are suitable for O ring chains 1 Using a suitable nonflammable cleaning solution thoroughly wash the chain and sprockets 2 Allow the chain to dry then apply a dry graphite based lubricant to the chain The drive chain should be lubricated with a dry graphite based chain lubricant By using a dry graphite based chain lubricant dirt buildup on the drive chain will be minimized Adjusting Tension To ad...

Page 96: ...heel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replac ing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat ATV dealer or a qualified tire repair statio...

Page 97: ...vel ground and engage the parking brake lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV by placing a jack under the axle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pattern to 4 4 kg m 32 ft lb 8 Remove the jack WARNING Use only Arctic Cat approved tires when replacing tires Failure to do so could ...

Page 98: ...he bulb To replace the headlight bulb use the following procedure 1 Remove the rubber boot from the back of the headlight housing then remove the three wire connector from the bulb 2 Release the two ends of the spring clip from the headlight housing taking care not to bend or deform the clip then remove the bulb from the housing Headlight 12V 35W 35W 2 2x4 12V 35W 35W 1 DVX Tailight Brakelight 12V...

Page 99: ...se 3 Install the new bulb by turning it clockwise while pushing in 4 Install the lens Tighten the two screws securely FUSES The fuse box with three active fuses and one spare fuse is located under the seat near the battery NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift off then remove and replace the fuse CAUTION When replacing the headlight bulb be ca...

Page 100: ...TV Maintain the tool kit with the ATV at all times CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately 250_DVX MANUAL 02 08 2006 15 30 Uhr 100 ...

Page 101: ...the air filter opening for a period of 10 to 20 seconds Install the air filter and housing cover 4 Drain the carburetor float bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing plungers of the shock absorbers and drive chain 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace a...

Page 102: ...brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and bolts are tightened to specifications 10 Make sure the steering moves freely and does not bind 11 Check the spark plug Clean or replace as necessary 12 Follow the recommendati...

Page 103: ...tion of the new product warranty ó f or all eligible replacement parts Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Electric components Engine components Carburetor components Hydraulic components Tires Drive Chain Oil Filter Cables Air Filter Torn or Punctured Upholstery Brake Pads Cracks or Gouges in Body Panels Light Bulbs Spark Plug Clutc...

Page 104: ...has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Catís option free of c...

Page 105: ...102 NOTES 250_DVX MANUAL 02 08 2006 15 30 Uhr 105 ...

Page 106: ...ube 91 Alcohol Effects 57 Battery 86 Boots Protective 85 BONE C 34 Brake Fluid 84 Brake Lever Lock 70 85 Brakes Hydraulic 84 Brake Lever 70 Brake Pads 84 Brake Pads Burnishing 77 Brake Pedal 70 Braking Stopping 36 Break In Procedure 77 Carburetor Float Bowl Drain 73 Choices Personal 56 Choke Lever 72 Clothing and Gear 26 Cold Weather Driving 50 Condition of the ATV 28 Controls Locations and Functi...

Page 107: ...pervision 59 Survival 31 Swerving 46 Taillight Brakelight 96 T CLOC 29 Temperature Adjustments 35 Those Around You 54 Throttle Cable Adjustment 89 Throttle Lever 72 Throttle Limiter Screw 72 Tips 48 Tire Inflation Pressure 63 64 Tire Replacement 93 Tires 93 Tire Tread Condition 93 Tire Repair Tubeless 94 Tools 97 Transporting ATV 74 Warning Information 7 Warning Labels 8 Warranty Limited 100 Warra...

Page 108: ...250_DVX MANUAL 02 08 2006 15 32 Uhr 108 ...

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