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0739-269
7. Using a flat-blade tool, slowly and
carefully push the piston into the
caliper.
8. Position the outer brake pad into the
caliper; then install the hair-pin clip
into the caliper assembly.
9. Repeat steps 5-8 for the inner pad;
then secure the pad with the hairpin
clip.
10. Remove the reservoir cover and
remove the remaining fluid; then fill
the reservoir with fresh fluid and
install the cover.
11. Pump the brake lever to ensure cor-
rect positioning of the brake pads and
proper brake lever travel; then release.
NOTE: If brake lever travel is not
within specification, bleed the brake
system.
12. Remove the reservoir cover and fill
the reservoir (if necessary) to the
proper level with fresh brake fluid;
then install the cover.
13. Secure the brake shield, the driven
clutch (tightened to 51 ft-lb); then
close and secure the left-side access
panel.
NOTE: When new brake pads are
installed, a “burnishing” process is
required (see Burnishing Brake Pads
sub-section).
Burnishing Brake Pads
After changing brake pads, the new brake
pads must be burnished to achieve full
braking effectiveness. Braking distance
will be extended until brake pads are
properly burnished.
To properly burnish the brakes, use fol-
lowing procedure:
1. Choose an area sufficiently large to
safely accelerate to 30-40 mph and
to brake to a stop.
NOTE: This procedure can also be
accomplished using a shielded jack
stand.
2. Accelerate to 30-40 mph; then com-
press brake lever to decelerate to a stop.
NOTE: Lightly apply the brake
lever to come to an easy stop; do not
over-apply brakes or “lock up” the
track.
3. Repeat procedure 10-15 times
allowing some cooling between
stops.
NOTE: Do not repeat too soon or
too aggressively as to get the brake
disc “red hot.”
NOTE: This procedure stabilizes
the pad material and extends the life
of the pads.
Drive Belt
NOTE: Changing a drive belt can
be done by the snowmobile owner if
qualified to do so. If the owner does
not feel qualified, take the snowmo-
bile to an authorized Arctic Cat
Snowmobile dealer for this service.
This service is at the discretion and
expense of the snowmobile owner.
NOTE: If a new drive belt is being
installed, see Drive Belt Break-In
sub-section in the General Informa-
tion section.
Removing - 7000
1. Set the brake lever lock; then
remove the left-side access panel.
2. Thread Removal/Installation Tool
clockwise into the driven clutch
until the movable sheave opens far
enough to remove the drive belt.
! WARNING
Do not attempt sudden stops or put
yourself into a situation where a sud-
den stop will be required until the
brake pads are properly burnished.
