65
2. Inspect the starter clutch gear for chipped or missing
teeth or discoloration/scoring of the clutch surface.
Inspect the bearing for loose, worn, or discolored
rollers. If bearing is damaged, the gear must be
replaced.
FI569
3. Inspect the one-way bearing for chipped surfaces,
missing rollers, or discoloration. If any of the above
conditions exist, replace the starter clutch assembly.
FI572
INSPECTING STATOR COIL/
MAGNETO COVER ASSEMBLY
1. Inspect the stator coil for burned or discolored wir-
ing, broken or missing hold-down clips, or loose cap
screws.
2. Inspect the bearings in the magneto housing for dis-
coloration, roughness when rotated, and secure fit in
bearing bores.
REPLACING STATOR COIL/
CRANKSHAFT POSITION SENSOR
1. Remove the three cap screws securing the stator coil
and the two cap screws securing the crankshaft posi-
tion sensor.
ROV1-059A
2. Lift the rubber grommet out of the housing; then
remove the stator coil/crankshaft position sensor.
Account for and note the position of the harness
hold-down under the crankshaft position sensor.
3. Install the new stator coil assembly and secure with
three cap screws. Tighten the cap screws to 11 ft-lb.
4. Place the stator wire harness hold-down into posi-
tion; then install the crankshaft position sensor and
secure with two cap screws. Tighten securely.
CRANKSHAFT ASSEMBLY
Runout
1. Support the crankshaft using a set of V Blocks; use a
dial indicator to read crankshaft runout.
NOTE: The contact point of the dial indicator
should be on either side of the oil port hole of the cen-
ter crankshaft journal and to the outside of the oil
port hole on the MAG and PTO end of the crank-
shaft.
ZJ058A
2. Rotate the crankshaft slowly.
3. The reading must be 0.002 in. or crankshaft repair-
ing/replacing will be necessary.
Main Bearings
Check the main bearings for signs of pitting, scratches,
wear, or damage. If any of these conditions are found, the
bearings must be replaced.
CAUTION
Always replace the bearings as a set; never replace one
side only or severe engine damage will occur.
