Muck-Truck MAX Mk II Dumper Owner, Operation, Accessories & Parts Manual Download Page 1

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Models

Muck-Truck Mk IV Dumper
MAX Mk II Dumper

Starting with Serial Number 101

Muck-Truck Mk IV Dumper
MAX Mk II Dumper

03737210 12/08

Printed in USA

Owner, Operation, Accessories & Parts Manual

ENGLISH

Summary of Contents for MAX Mk II Dumper

Page 1: ...Models Muck Truck Mk IV Dumper MAX Mk II Dumper Starting with Serial Number 101 Muck Truck Mk IV Dumper MAX Mk II Dumper 03737210 12 08 Printed in USA Owner Operation Accessories Parts Manual ENGLISH...

Page 2: ...g information about your unit and have it available before contacting us Serial Number Dealer Distributor s Name Date of Purchase Year of Manufacture The undersigned of Niche Product Sales LLC declare...

Page 3: ...raps retaining handles 2 Remove two 5 16 x 2 hex bolts nuts and washers securing one side of cowling cover plate Retain all hardware 3 Remove 5 16 x 3 shipping hex bolt securing handle to unit Retain...

Page 4: ...or near any moving part while unit is running DO NOT touch parts which are hot Allow parts to cool ALWAYS keep hands and feet away from all pinch points Read understand and follow all instructions in...

Page 5: ...tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately DO NOT change engine governor settings...

Page 6: ...on Clutch Lever Figure 6 With a forward or reverse gear selected gently engage squeeze the clutch lever to move the unit forward or backward Release the clutch lever to stop motion Gear Selection Leve...

Page 7: ...STARTING UNIT 1 Move the throttle lever into the Choke position by moving it fully forward NOTE A warm engine requires less choking than a cold engine 2 Grasp recoil starter handle and pull rope out s...

Page 8: ...y spray lubricant to skip release as necessary DO NOT use oil or grease MAINTENANCE Component Daily Weekly Skip Lock Spring X Drive Belt Tension X Parking Brake Adjustment X Control Cable Condition an...

Page 9: ...to desire position 4 Tighten lock nuts Parking Brake Disc Figure 12 If the cable adjustments do not allow parking brake to fully engage tighten the lever attachment nut on the transmission SERVICE POS...

Page 10: ...rom the idler arm item 4 6 Remove the belt from the unit Installation 1 Install replacement belt on transmission pulley item 2 2 Tighten belt guide tube item 1 3 Route belt to right side of idler pull...

Page 11: ...GB 11 NOTES...

Page 12: ...GB 12 COWLING CONTROLS SKIP PARTS LIST 1 11 9 8 7 6 5 4 3 2 12 19 13 18 14 17 15 16 20 25 21 24 23 26 22 27 32 28 31 30 29 10 2 12 16 1 29...

Page 13: ...olt Hex 1 4 20 x 2 50 Gr 5 18 03737451 1 Tube Handle Right Hand 19 03737251 1 Weldment Cowling Side Right Hand Muck Truck Mk IV 03795251 1 Weldment Cowling Side Right Hand MAX Mk II 20 00960027 7 Bolt...

Page 14: ...GB 14 MAIN FRAME DRIVETRAIN 1 2 Muck Truck Mk IV MAX Mk II 8 3 7 4 5 6 9 15 14 10 11 12 13 16 30 21 17 18 19 26 29 28 27 26 25 24 23 22 31 33 32 20 6 6 6 7 21 11...

Page 15: ...105 2 Wheel Assembly Power Drive 17 00961704 6 Washer Flat M12 Reg 18 03737226 2 Cap Vinyl 2 25 x 1 00 Muck Truck Mk IV 19 DP32 2 Nut Push Rear Wheel Muck Truck Mk IV 20 03737104 1 Wheel Assembly Left...

Page 16: ...RIVE 1 2 3 11 10 9 4 5 6 7 8 12 18 17 13 14 15 16 25 19 20 21 22 23 24 31 32 26 27 28 29 30 39 33 38 34 35 36 37 4 4 4 3 4 41 40 10 10 23 13 3 23 13 14 4 3 4 4 3 4 3 4 26 27 3 4 20 28 6 Muck Truck Mk...

Page 17: ...02330 1 Pulley Composite 3 00 With Hub 19 00960027 7 Bolt Hex 5 16 18 x 2 00 Gr 5 20 00967343 3 Set Screw 5 16 18 x 625 Square Cup 21 03737110 1 Pulley Transmission 22 06600300 1 Key Woodruff 188 x 75...

Page 18: ...has a 1 25 4 mm hole 2 Insert receiver into tow hitch weldment to desired depth and secure with receiver hitch pin and hair pin Installation 1 Insert four tow hitch weldment pins into four holes in r...

Page 19: ...of skip with two 5 16 x 3 4 hex bolts four 5 16 flat washers and two 5 16 locking nuts Do not fully tighten 3 Attach center extension to side extensions with four 5 16 x 3 4 hex bolts eight 5 16 flat...

Page 20: ...ger tight or slightly loose Repeat for remaining wheel studs on one side of unit Do not fully tighten 4 Install outer wheel onto extensions Make sure that tire tread faces same direction as existing t...

Page 21: ...GB 21 NOTES...

Page 22: ...5 16 hex nuts Figure 21 Installation And Use NOTE Standard skip must be installed on unit to attach snow plow kit Figure 22 1 Insert snow plow assembly mount pins into bottom holes on front of skip In...

Page 23: ...le Lift Latch 9 03772765 1 Weldment Lift Latch 10 03838400 1 Plate Lock 11 00960122 1 Bolt Hex 1 2 13 x 3 50 12 00960505 4 Nut Standard Hex 5 8 11 13 00960022 2 Bolt Hex 5 16 18 x 75 14 00960024 8 Bol...

Page 24: ...And Use 1 Remove lynch pins securing ramp support straps to the ramp leg and retain 2 Unfold ramp leg to open position and attach ramp support straps to pins on ramp platform Secure both sides with l...

Page 25: ...03774551 1 Weldment Ramp Leg 4 03774651 1 Weldment Ramp Pin 5 03774751 2 Strap Ramp Support 6 03774951 2 Plate Ramp Hook US 7 00960114 2 Bolt Hex 1 2 13 x 1 50 8 00960704 8 Washer Regular Flat 50 9 0...

Page 26: ...ssory to front hinge pins on unit and secure with lynch pin 3 To dump contents squeeze skip release lever and lift up on unit handlebars Parts List Item Part No Qty Description 1 00180639 2 Plug 875 H...

Page 27: ...our lock nuts 4 Align components and tighten hardware Installation And Use 1 Remove lynch pin securing existing attachment to unit and remove attachment 2 Attach bulk skip to front hinge pins and secu...

Page 28: ...any component or components manufactured by Niche Product Sales LLC Ltd which are found to be defective within 12 months from the date of purchase or 90 days in the case of a machine used for hire co...

Page 29: ......

Page 30: ...Niche Product Sales LLC 586 Mercantile Place Port Saint Lucie FL 34986 www mucktruck com...

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