4-4
DE647A
INSTALLING
1. Using new crush washers, secure the fuel solenoid
to the filter housing with banjo-fitting bolt (B) and
tighten securely.
DE647A
2. Secure the fuel hose to the fuel solenoid with new
crush washers and banjo-fitting bolt (A).
3. Connect the spade connector to the solenoid.
DE647B
4. Bleed any air from the system by turning the igni-
tion switch to the ON position and pumping the
manual primer pump until resistance is felt.
DE031A
5. Start the engine and check for leaks; then shut off
the engine and install the inner fender splash
panel, right-side engine cover, and seat. Make sure
the seat latches securely.
Throttle Cable Free-Play
To adjust throttle cable free-play, see Section 2.
Fuel Tank
REMOVING
NOTE: Fuel tank removal should only be neces-
sary if the tank is leaking fuel or has been contam-
inated with water, dirt, or inadvertently filled with
gasoline.
1. Remove the seat.
2. Remove the rear rack and fenders (see Section 8).
3. Disconnect the hose from the fuel tank to the lift
pump; then disconnect the vent hose and fuel
return hose.
4. Remove the cap screws securing the gas tank to
the frame.
5. Disconnect the fuel gauge connector; then remove
the fuel tank.
! WARNING
Whenever any maintenance or inspection is made
on the fuel system during which there may be fuel
leakage, there should be no welding, smoking, open
flames, etc., in the area.
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