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5-10
1. Set the meter selector to the DC Voltage position.
2. Connect the red tester lead to the spade terminal;
then connect the black tester lead to ground.
DE653B
3. With the starter button depressed, the meter must
show battery voltage and the starter motor should
operate.
NOTE: If the meter showed battery voltage but
the starter did not operate or operated slowly,
inspect battery voltage (at the battery), starter
motor condition, and/or ground connections.
NOTE: If the meter showed no battery voltage,
inspect the main fuse, ground connections, starter
motor lead, battery voltage (at the battery), starter
relay, or the neutral start relay.
Starter Relay
1. Remove the seat; then using the multimeter set
to the DC Voltage position, check the relay as
follows.
2. Connect the red tester lead to the battery terminal;
then connect the black tester lead to the starter
solenoid cable connection on the starter relay. The
meter must show battery voltage.
DE002B
NOTE: Make sure that the ignition switch is in the
ON position, transmission in neutral, brake lock
released, and the emergency stop switch in the
RUN position.
3. Depress the starter button while observing the
multimeter. The multimeter should drop to 0 volts
and a “click” should be heard from the relay.
NOTE: If a “click” is heard and any voltage is
indicated by the multimeter, replace the starter
relay. If no “click” is heard and the multimeter con-
tinues to indicate battery voltage, proceed to step
4.
4. Disconnect the two-wire plug from the starter
relay; then connect the red tester lead to the green
wire and the black tester lead to the black wire.
5. Depress the starter button and observe the multim-
eter.
NOTE: If battery voltage is indicated, replace the
starter relay. If no voltage is indicated, proceed to
Neutral Start Relay check.
Alternator/Regulator
TESTING
Prior to performing the following tests, make sure the
alternator belt is properly tightened and the battery is
fully charged.
1. Using a suitable multimeter, select the DC Voltage
position; then connect the red tester lead to the
positive battery post and the black tester lead to
the negative battery post.
2. Start the engine and slowly increase RPM. The
voltage should increase with the engine RPM to a
maximum of 15.5 DC volts.
NOTE: If voltage rises above 15.5 DC volts, the
regulator is faulty or a battery connection is loose
or corroded. Clean and tighten battery connec-
tions or replace the alternator. If voltage does not
rise, check all battery connections, the battery (B+)
wire on the alternator, and the voltage regulator
control plug-in. If all are normal, replace the alter-
nator.
REMOVING
1. Remove the negative battery cable from the bat-
tery; then remove the seat and left-side engine
cover.
2. Disconnect the battery (B+) wire from the alterna-
tor; then disconnect the voltage regulator control
plug-in.
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