Aquacal AutoPilot SP05 Installation Manual Download Page 4

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3.3 Weights

3.4 Heating Recommendations

3.5 Cooling Recommendations

3.6 Available Accessories

3.7 ICM Digital 3-Phase Monitor

Summary of Contents for AutoPilot SP05

Page 1: ...lation Manual Important Read this document before operating installing this product For additional product manuals and operation installation procedures please visit www AquaCal com LTP0116 REV 3 3 pr...

Page 2: ......

Page 3: ...ion 25 1 6 External Equipment 26 1 6 a Connecting a Call Flex 26 1 6 b Connecting a Source Water Relay Switch 29 1 6 c Connecting External Controllers to Heat Pump 29 c 1 Connecting Smart Bus Controll...

Page 4: ...75 3 4 Heating Recommendations 76 3 5 Cooling Recommendations 76 3 6 Available Accessories 76 3 7 ICM Digital 3 Phase Monitor 78 3 8 Schematics 80 Schematic LTM0943 82 Schematic LTM0946 83 Schematic L...

Page 5: ...erformed by an authorized service center l Warranties may be voided if the equipment has been improperly installed maintained or serviced l If service is deemed necessary please contact AquaCal See Co...

Page 6: ...Hyperthermia People having an adverse medical history or pregnant women should consult a physician before using a hot tub or spa Children and the elderly should be supervised by a responsible adult l...

Page 7: ...e In Line Chlorine Feeders 14 1 4 f Water Flow Rates 14 1 4 g Adjusting Water Flow Using T Delta T 15 1 4 h Geothermal Menus 17 1 4 i Maintaining Ability to Winterize 18 1 5 Electrical 19 1 5 a Electr...

Page 8: ...sary install vibration dampers between the heat pump base and floor l Equipment pad must meet all requirements of authorities having code related jurisdiction Anchoring to Pad l Follow all applicable...

Page 9: ...Page 5 Water Source Top View Water Source Side View 1 Installation...

Page 10: ...Page 6 1 3 Dimensions Water Source WS03 WS05 Water Source WS10 1 Installation...

Page 11: ...t the total pool filtration performance and may damage the heat pump This will not be covered under the equipment warranty See Water Flow Rates on page 14 l Using open saltwater applications as the he...

Page 12: ...re shown l If the installation does not closely follow any of the supplied plumbing diagrams AquaCal Technical Support is available for installation advice and guidance l Confirm water provided to the...

Page 13: ...Page 9 Multiple Water Source Heat Pump Configuration Standard Pressures Single Water Source Heat Pump Configuration High Pressure 1 Installation...

Page 14: ...Page 10 Multiple Water Source Heat Pump Configuration High Pressure Water Source Heat Pump with Support Equipment 1 Installation...

Page 15: ...tions are shown l If the installation does not closely follow any of the supplied plumbing diagrams AquaCal Technical Support is available for installation advice and guidance l Confirm water provided...

Page 16: ...e plumbing unions l High pressure units use joint compound on threaded copper connections l Plumbing unions are available from AquaCal NOTICE Failure to heed the following may result in damage to equi...

Page 17: ...Page 13 Water Source WS03 and WS05 Titanium Exchanger Only Water Source WS03 and WS05 Titanium Cupronickel Exchanger Combination SunPower SP05 Titanium Exchanger Only 1 Installation...

Page 18: ...s indicated Please note these specifications relate to the heat pump only Code specified whole system turnover rates must be satisfied NOTICE Failure to heed the following may result in damage to equi...

Page 19: ...flow to the heat pump An increase of 7 10 psi 48 to 69 kPa higher than the clean filter pressure typically reduces flow rates This requires the filter to be cleaned or back washed l Keep baskets free...

Page 20: ...st valves in the following order using the temperature chart provided a Adjust the source side valve on the heat pump outlet until the correct temperature differential is achieved b Adjust the pool si...

Page 21: ...mperature differences are based on pool and source water temperatures of 69 to 75 F 20 5 to 23 8 C l For water temperatures outside this range contact AquaCal See Contacting AquaCal AutoPilot Inc on p...

Page 22: ...o decouple the heat pump from the plumbing system during hard freeze conditions NOTICE Failure to heed the following may result in damage to equipment l Do not use glue on the threaded portion of the...

Page 23: ...only Do not use aluminum wire l If multiple heat pumps are on site confirm that the multiple heat pump configuration has been utilized See Connecting Multiple Heat Pumps Primary Secondary on page 41 T...

Page 24: ...your compressor motors or other electrical components This damage will not be covered by the product warranty 1 Measure site voltage The site voltage MUST be measured under FULL LOAD conditions Activa...

Page 25: ...ion monitor These monitors are located inside the electrical panel The device protects the heat pump by preventing operation during abnormal voltage conditions l If the unit fails to operate a qualifi...

Page 26: ...Page 22 1 5 b Incoming Power Access Holes Water Source WS03 WS05 SunPower SP050 Water Source WS10 1 Installation...

Page 27: ...ect settings may cause heat pump damage The following procedure will allow the installer to set the heat pump s transformer for the appropriate site voltage DANGER Failure to heed the following will r...

Page 28: ...activate 2 Measure the running site voltage 3 Confirm transformer tap is set for the measured site voltage If more than one voltage tap is shown select the voltage nearest to the running site voltage...

Page 29: ...itor display l There is no display on the standard three phase monitor l The phase monitor is located inside the electrical panel ICM Digital Three Phase Monitor Standard Three Phase Monitor 1 Deactiv...

Page 30: ...ng may result in injury or death l This section is only for qualified installers who are familiar with the swimming pool and spa safety standards l The installer must be familiar with service industry...

Page 31: ...Page 27 Configure Call Flex Enter Installer Menus then proceed 1 Installation...

Page 32: ...Page 28 1 Installation...

Page 33: ...ectrical access panel 3 Route wires from the relay switch to the low voltage side of the electrical enclosure Follow all National Electric Codes NEC unless State or Local guidelines supersede 4 Connec...

Page 34: ...al controller 2 Remove electrical access panels on the heat pump and external controller 3 Route 22 gauge 2 conductor low voltage wires from the external controller communication port com port to the...

Page 35: ...6 If additional sensors are required on the external controller install them on the external controller now Example Pentair EasyTouch and Pentair IntelliTouch Some controllers require an additional se...

Page 36: ...Page 32 1 Installation...

Page 37: ...tivate power to the controller 8 Reactivate power to the heat pump C If fault continues to occur check with the manufacturer of the external controller for additional advice on using a heat pump with...

Page 38: ...oltage side of the heat pump s electrical enclosure Follow all National Electric Codes NEC unless State or Local guidelines supersede 4 Connect the controller wires to the microprocessor port labeled...

Page 39: ...Page 35 1 Installation...

Page 40: ...ile routing wiring to control board l Follow all National Electric Codes NEC and or State and Local guidelines WARNING Failure to heed the following may result in injury or death l This section is onl...

Page 41: ...6 Gas Heater s Pool and Common Connection Figure 5 Gas Heater s Fireman Switch Figure 6 If the Gas Heater requires a fireman cool down switch it is the installer s responsibility to ensure this requir...

Page 42: ...ontinue to maintain the set temperature l Scheduled mode commonly used for residential applications n The circulation pump operates on the circulation pumps regular on off schedule n The gas heater wi...

Page 43: ...Page 39 1 Installation...

Page 44: ...Page 40 Configure for Scheduled Mode Enter Installer Menus then proceed 1 Installation...

Page 45: ...ame time and causing an excessive power draw on the electric circuit DANGER Failure to heed the following will result in injury or death l Deactivate power while routing wiring to control board l Foll...

Page 46: ...ute 22 gauge 2 conductor low voltage wires to the low voltage sides of the electrical enclosures Follow all National Electric Codes NEC and or State and Local guidelines 5 Connect the first secondary...

Page 47: ...Page 43 Configuring Multiple Heat Pumps Primary Heat Pump Confirm the first connected heat pump is designated as the primary unit Enter Installer Menus then proceed 1 Installation...

Page 48: ...Page 44 1 Installation...

Page 49: ...the next connected heat pump and configure it as a secondary unit with a heat pump address of 01 Each additionally connected heat pump will require a unique heat pump address 02 03 etc Enter Installer...

Page 50: ...Page 46 1 Installation...

Page 51: ...will result in injury or death l Deactivate power while routing wiring to control board l Follow all National Electric Codes NEC and or State and Local guidelines WARNING Failure to heed the followin...

Page 52: ...ed switch route wires to the low voltage side of the electrical enclosure The third wire is not used Follow all National Electric Codes NEC unless State or Local guidelines supersede 5 Connect the wir...

Page 53: ...Page 49 1 Installation...

Page 54: ...Page 50 1 7 Program Heat Pump for the Customer 1 7 a Setting Date and Time Set the heat pump s time and date using the following steps 1 Installation...

Page 55: ...Time and Date Format The heat pump s time and date format can be customized Customize Time The time can be displayed in 24 hour military time the default display is 12 hour Enter Installer Menus then...

Page 56: ...Page 52 1 Installation...

Page 57: ...Page 53 Customize Date The date can be displayed as Day Month Year the default is Month Day Year Enter Installer Menus then proceed 1 Installation...

Page 58: ...Page 54 1 Installation...

Page 59: ...Page 55 1 7 c Selecting Celsius or Fahrenheit Set the water temperature to show in either Fahrenheit default or Celsius Enter Installer Menus then proceed 1 Installation...

Page 60: ...e heat pump goes into the sleep mode for the first time NOTICE Failure to heed the following may result in damage to equipment l Before enabling the entry code feature be sure to record the code If lo...

Page 61: ...Page 57 1 Installation...

Page 62: ...splaced the heat pump will need to be reset to factory defaults l After three minutes of inactivity the heat pump s sleep mode will activate 1 7 f Resetting Factory Defaults If needed the installer ca...

Page 63: ...Page 59 1 Installation...

Page 64: ...y pattern to low strength only l Do not spray water directly into the interior of the heat pump damage to components may result l Do not use chemicals on the display panel Cleaning 1 Wash cabinet usin...

Page 65: ...nels with fresh water wipe and buff panels using a dry soft cloth 3 Allow heat pump interior and surrounding equipment to air dry for several hours prior to restoring electrical power APPROVED POLISHI...

Page 66: ...ENSOR OPEN 66 SOURCE HIGH WATER TEMP 67 SOURCE LOW WATER TEMP 67 WATER TEMP SENSOR SHORT or WATER TEMP SENSOR OPEN 67 Issues and resolutions A Front Panel Warning Indicator is Red Select Units 68 Blan...

Page 67: ...e performed only by qualified HVAC technicians Recover refrigerant before opening the system NOTICE Failure to heed the following may result in damage to equipment l Service by unauthorized personnel...

Page 68: ...rm water is not being diverted away from the heat pump l See Water Flow Rates on page 14 l See Adjusting Water Flow Using T Delta T on page 15 HIGH WATER TEMPERATURE ISSUE Incoming water temperature h...

Page 69: ...ng or cooling RESOLUTION 1 Deactivate then reactivate power to the heat pump to clear error 2 Troubleshoot the low pressure issue causing the error l See LOW PRESSURE FAULT above MULTI UNIT COMM FAULT...

Page 70: ...the external controller to the heat pump are correctly configured l See Connecting Smart Bus Controllers on page 30 3 If using a smart bus external controller confirm the controller is correctly set...

Page 71: ...eed the following will result in injury or death l Deactivate power while routing wiring to control board l Follow all National Electric Codes NEC and or State and Local guidelines WARNING Failure to...

Page 72: ...al 3 Phase Monitor on page 78 2 If the issue is still occurring contact the heat pump installer or manufacturer Can t set temperature above 96 F 35 6 C ISSUE The maximum allowed set temperature for a...

Page 73: ...e error persists Do not the exceed maximum flow rate for your model 3 Confirm water is not being diverted away from the heat pump l See Water Flow Rates on page 14 l See Adjusting Water Flow Using T D...

Page 74: ...ler the heat pump may not be set correctly to accept the controller s signal Heat Pump s Tripping Breaker ISSUE The heat pump breaker s keeps tripping RESOLUTION 1 If AquaCal heat pumps have been conn...

Page 75: ...ating times For pools deactivate water features such as slides waterfalls or fountains to allow water to retain heat Use of a liquid pool blanket product such as an Aqua Blanket can also compensate fo...

Page 76: ...Not Work ISSUE The Pool Spa button is disabled if the following devices have been configured on the heat pump RESOLUTION l A 2 wire external controller l A 3 wire external controller l An external fl...

Page 77: ...overwritten for site specific conditions NOTICE Failure to heed the following may result in damage to equipment l Unauthorized adjustments in Service Menus not shown may void the heat pump s warranty...

Page 78: ...USER ENTRY CODE 01 SET CALL FLEX INSTALLED NO YES NO SET CALL FLEX MODE OFF OFF CALL FLEX 3 2 Identifying Model Specifications 1 Find Data Plate The data plate is usually posted on the side of the equ...

Page 79: ...rce side Cupronickel 300 Pounds 136 1 kg Water Source WS05 source side Titanium 300 Pounds 136 1 kg Water Source WS05 source side Cupronickel 320 Pounds 145 kg Water Source WS10 source side Titanium 7...

Page 80: ...equipment cooling capability review equipment data plate See Identifying Model Specifications on page 74 1 Confirm heat pump mode has been set to cooling mode 2 Set thermostat to desired water tempera...

Page 81: ...fety device It disables the heat pump if any malfunction occurs that allows the water temperature to surpass a safe level l This kit comes standard for SunPower equipment l In the case of a Water Sour...

Page 82: ...water flow using Delta T l The kit comes with a port installation components and a temperature probe 3 7 ICM Digital 3 Phase Monitor DANGER Failure to heed the following will result in injury or deat...

Page 83: ...Page 79 l Follow all National Electric Codes NEC and or State and Local guidelines 3 Appendix...

Page 84: ...Page 80 3 8 Schematics Some schematics have been provided in the appendix of this manual 3 Appendix...

Page 85: ...ntacting AquaCal AutoPilot Inc on page 1 l Please have the complete model and serial number available l See Identifying Model Specifications on page 74 Schematic Document Numbers Chart Phase Equipment...

Page 86: ...L FLOW SWITCHES RELOCATED POOL OUT AND SOURCE IN TEMP SENSORS RENEEC 6 6 2019 D C B A 8 7 6 5 4 3 2 1 D C B A 8 7 6 5 4 3 2 1 NOTES UNLESS OTHERWISE SPECIFIED 1 USE COPPER CONDUCTORS ONLY 2 TO BE WIRE...

Page 87: ...IN TEMP SENSORS RENEEC 6 6 2019 D C B A 8 7 6 5 4 3 2 1 D C B A 8 7 6 5 4 3 2 1 NOTES UNLESS OTHERWISE SPECIFIED 1 USE COPPER CONDUCTORS ONLY 2 TO BE WIRED IN ACCORDANCE WITH NAT L ELEC NEC LOCAL CODE...

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