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TC5-1N5FAB  rev.06

GLOSSARY

BANDWIDTH

:  The temperature interval within which the variable-speed

fans of a given stage increase or decrease in speed proportionally to the
temperature.

CASCADING HEATERS

:  Heaters operate in a sequence.   As the

average room temperature drops, additional heaters are turned on as
needed.

CURTAIN DEAD BAND

:  The dead band is the temperature difference

between the opening and closing temperatures of the curtains.  Within
this interval, the curtains are at rest.

DEFAULT VALUE:

  A typical parameter setting defined at the factory.

DIFFERENTIAL:

  The differential is the temperature difference between

the moment the constant-speed fans or heating units of a given stage
start running and the moment they return to a stop.

HYSTERESIS

:  A hysteresis is used to smooth the transition from one

state to another.  For example, when the temperature drops to the cut-off
point for a stage of constant-speed fans, the fans will actually be cut off at
slightly less than the cut-off point.  This way, if the temperature fluctuates
around the cut-off point without dropping significantly below it, the control-
ler will not oscillate between two states.  For example, if the hysteresis is
0.3°F and the stage 2 fans are programmed to be cut off at 75°F, the cut-
off will actually occur at 74.7°F.

MINIMUM VENTILATION CYCLE:  

When the room temperature is below

the set point, the Stage 1 fans operate intermittently to provide minimum
ventilation to the room.

MINIMUM VENTILATION SPEED CURVE

:  When Stage 1 operates

variable-speed fans, they will run at minimum speed during the minimum
ventilation cycle.  The user can define a minimum ventilation speed curve
to adjust the Stage 1 minimum speed automatically over a given time
period.  The minimum speed increases over time as the animals grow.

OFFSET:  

An offset is a temperature difference from the set point that

normally defines a cut-off point for a stage operation.  For example, a
heater offset of 2°F means the heaters will turn off at 2°F below the set
point.

5

TC5-1N5FAB  rev.06

TC5-1N5FAB

HIGH/LOW TEMPERATURE ALARM OUTPUT

FULL-SPEED FAN START-UP

In order to overcome the inertia of the ventilation system components and
de-ice the fan blades in cold weather conditions, the controller supplies
maximum voltage to the variable speed fans during the 2 seconds immedi-
ately following each start-up.

FOUR INDEPENDENT TEMPERATURE PROBE INPUTS

Up to four temperature probes can be connected to the controller in order to
obtain a more accurate reading of the average room temperature and a
faster reaction time.

OUTSIDE TEMPERATURE COMPENSATION ON CURTAIN SPEED

Curtain opening and closing times can be decreased as a function of out-
side temperature.

OVERLOAD AND OVERVOLTAGE PROTECTION

Fuses and other protection devices are installed on the outputs of the con-
troller to protect its circuitry in the case of an overload or overvoltage.

COMPUTER CONTROL

The controller can be connected to a computer, thus making it possible to
centralize the management of information and diversify control strategies.

CONTROL OF AIR INLET MOVEMENT

If the TC5-1N5FAB is used in combination with a PF-5B controller, the move-
ment of the air inlets can be coordinated with the operation of the fans using
a potentiometer located on the panel drive.  This allows the air inlets to be
adjusted correctly, without the influence of uncontrollable factors such as
wind or air from adjoining rooms.

TEST MODE

A test mode allows you to simulate temperature changes and verify control-
ler performance.

Summary of Contents for TC5-1N5FAB

Page 1: ...REV 01 M 890 00165 rev 06 TC5 1N5FAB Combined Ventilation Controller USER SMANUAL SETTINGS FUNCTIONS...

Page 2: ...TURE SETTINGS 15 TemperatureUnits 15 ViewingTemperatures 15 TemperatureSetPoint 18 TemperatureCurve 19 VENTILATION SETTINGS 23 CoolingOperation 23 MinimumVentilationCycle 27 HumidityCompensation 29 Mi...

Page 3: ...oad or overvoltage we recommend installing an additional protection device on the controller s supply circuit The room temperature where the controller is located MUST ALWAYS REMAIN BETWEEN 32 F AND 1...

Page 4: ...hange in voltage will depend on the make and capacity of the motor In order to achieve a high degree of compatibility between controller and motor the user can choose from among ten different motor cu...

Page 5: ...t the Stage 1 minimum speed automatically over a given time period The minimum speed increases over time as the animals grow OFFSET An offset is a temperature difference from the set point that normal...

Page 6: ...evel HEAT 1 2 OFFSET DIFF Ht 1 Oft StP Heater 1 offset stop temperature Ht 1 diF Str Heater 1 differential start temperature Ht 2 Oft StP Heater 2 offset stop temperature Ht 2 diF Str Heater 2 differe...

Page 7: ...N HEATER 2 IS ON DEF PROBE ALARM TURNS ON WHEN AN ALARM IS DETECTED BLINKS WHEN A DEFECTIVE PROBE IS DETECTED COMPENSATION TURNS ON WHEN THE COMPENSATION ON STAGE 1 MINIMUM VENTILATION SPEED IS IN EFF...

Page 8: ...nclosure on the wall using four screws Be sure the electrical knockouts are at the bottom of the enclosure in order topreventwaterfromenteringthecontroller Insertthescrewsinthemounting holesandtighten...

Page 9: ...apacityofthemotor Thevariousmotorsavailableintheindustryhavebeen divided into ten categories and the controller has been programmed with a different motor curve for each of these categories To ensure...

Page 10: ...ble joint to ensure a proper contact between the two cables TEMPERATURE PROBES 3 4 ON 5 63 TC5 1N5FAB rev 06 TC5 1N5FAB NOTES i These initial parameter settings will not be retained in the controller...

Page 11: ...o 9 9 9 o F 4 0 t o 3 7 7 o C 11 TC5 1N5FAB rev 06 TC5 1N5FAB CAUTION Do not run probe cables next to other power cables When crossing over other cables cross at 90 3 Installing the Outside Probe n R...

Page 12: ...phases as Stage 1 overload and overvoltage protection fuse F9 fast blow 12VDCforACback upsupply canactivatestages2 6ifsupplied with DC back up voltage Stage 1 Variable output 60 Hz 10A FAN 1 2 HP 115...

Page 13: ...lay will flash in certain cases and not in others The flash ing indicates that the value shown can be adjusted A value that is not flashing can not be adjusted CHANGING THE PARAMETER SETTINGS USING TH...

Page 14: ...rev 06 TC5 1N5FAB SOLUTION PROBLEM CAUSE Stage 1 fans run continu ously at full speed The wiring is incor rect The ambient tempera ture is above the set point Fix the wiring Adjust the set point to th...

Page 15: ...alue Stage 1 fans are not running 15 TC5 1N5FAB rev 06 Temperatures can be displayed in either Celsius or Fahrenheit units n Set internal switch 2 to the desired position ON to display temperatures in...

Page 16: ...ature flashes on the display alternating with the letters Lo n Turn the adjustment knob clockwise one notch further The maximum temperature flashes on the display alternating with the letters Hi 57 TC...

Page 17: ...knob to the ROOM TEMPERATURE position The current room temperature is displayed n Press and hold the push button for 5 seconds NOTE If no user activity is recorded after 5 minutes in test mode the co...

Page 18: ...temperaturesetpointcanbeadjustedonlyifthetemperature curve is deactivated see following section 55 TC5 1N5FAB rev 06 TC5 1N5FAB n Use the adjustment knob to set the low alarm offset to the desired val...

Page 19: ...range from 0 5o F to 40o F The critical temperature ranges from 40 0 F to 120 0 F 40 0 C to 48 9 C n Set the selection knob to ALARM OFFSETS CRITI CAL The current low alarm offset flashes on the displ...

Page 20: ...nce the six points of the curve have been specified activate the curve as explainedbelow NOTE Make sure the temperature curve is deactivated before specifying new points see below 53 TC5 1N5FAB rev 06...

Page 21: ...fferential to the desired value n Press the push button The current heating offset for Heater 2 is dis played alternating with the letters OFT n Use the adjustment knob to adjust the offset to the des...

Page 22: ...SET POINT To CURVE The current tem perature set point is displayed n Press the push button to display the points of the curve actually de fined until the word ON appears fourteen clicks n Turn the adj...

Page 23: ...SED MINIMUM HEAT ate the fans according to the probes of the zone with the highest tempera ture whenever the temperature difference between zones is greater than a user defined value 23 TC5 1N5FAB rev...

Page 24: ...am above The heater 1 and 2 offsets can be adjusted between 10o F and 20 0o F 5 6o C and 11 1o C If the heater offset is negative the heating units will turn off at temperatures above the set point n...

Page 25: ...N5FAB When room temperature Set Point stage 1 fans run at minimum speed according to the minimum ventilation cycle At Set Point stage 1 fans stop operating according to the minimum ventilation cycle a...

Page 26: ...ting times as a function of outside temperature see above It can be adjusted between 40 0 F and 99 9 F 40 0 C and 37 7 C n Set the selection knob to OUTSIDE T SETTINGS The current outside tempera ture...

Page 27: ...Temperature Temperature Outside Set Point Compensation Interval Current Outside Temperature Note that when the compensated TIME OFF value is less than 10 seconds it is set to zero 27 TC5 1N5FAB rev 0...

Page 28: ...1 flashes on the display alternating with the letters Off n Use the adjustment knob to adjust time off to the desired value 45 TC5 1N5FAB rev 06 TC5 1N5FAB 1 Adjusting the Curtain Dead Band Thedeadban...

Page 29: ...mal operations this applies only to users with a PF 5 controller connected to the TC5 1N5FAB 29 TC5 1N5FAB rev 06 TC5 1N5FAB This feature also applies when the minimum ventilation speed is activated N...

Page 30: ...sate for the increase in humidity Note that the humidity compensation feature must be activated for this to work n Set the selection knob to STAGE 1 HUMIDITY CONTROL The current humidity reading is di...

Page 31: ...the push button four times The current turn off level is dis played alternating with the letters StP and rh n Use the adjustment knob to set the turn off level to the desired value 31 TC5 1N5FAB rev...

Page 32: ...urve is deactivated The controller maintains the minimum speed specified for this point until the curve is reactivated or until a new single minimum speed is specified using the first method MINIMUM V...

Page 33: ...e temperature curve is already activated All points of the minimum speed curve other than the first one are automatically given day numbers identical to those specified for the tem perature curve Only...

Page 34: ...and the temperature at which the stage 3 fans returns to a stop The Stage 3 Offset can be adjusted between 0 F and 20 F 0 C and 11 1 C n Set the selection knob to STAGE 2 3 The current differential f...

Page 35: ...o the desired value DIFFERENTIAL SETTINGS 35 TC5 1N5FAB rev 06 TC5 1N5FAB 1 Specifying Minimum Speed Curve n Set the selection knob to STAGE 1 MINIMUM SPEED CURVE The current minimum speed flashes on...

Page 36: ...ctions apply to reduce the risk of errors decreasing minimum speeds are not allowed the minimum speed variation cannot exceed 10 per day 37 TC5 1N5FAB rev 06 TC5 1N5FAB 3 Viewing Current Minimum Speed...

Page 37: ...ctions apply to reduce the risk of errors decreasing minimum speeds are not allowed the minimum speed variation cannot exceed 10 per day 37 TC5 1N5FAB rev 06 TC5 1N5FAB 3 Viewing Current Minimum Speed...

Page 38: ...o the desired value DIFFERENTIAL SETTINGS 35 TC5 1N5FAB rev 06 TC5 1N5FAB 1 Specifying Minimum Speed Curve n Set the selection knob to STAGE 1 MINIMUM SPEED CURVE The current minimum speed flashes on...

Page 39: ...and the temperature at which the stage 3 fans returns to a stop The Stage 3 Offset can be adjusted between 0 F and 20 F 0 C and 11 1 C n Set the selection knob to STAGE 2 3 The current differential f...

Page 40: ...e temperature curve is already activated All points of the minimum speed curve other than the first one are automatically given day numbers identical to those specified for the tem perature curve Only...

Page 41: ...urve is deactivated The controller maintains the minimum speed specified for this point until the curve is reactivated or until a new single minimum speed is specified using the first method MINIMUM V...

Page 42: ...the push button four times The current turn off level is dis played alternating with the letters StP and rh n Use the adjustment knob to set the turn off level to the desired value 31 TC5 1N5FAB rev...

Page 43: ...sate for the increase in humidity Note that the humidity compensation feature must be activated for this to work n Set the selection knob to STAGE 1 HUMIDITY CONTROL The current humidity reading is di...

Page 44: ...mal operations this applies only to users with a PF 5 controller connected to the TC5 1N5FAB 29 TC5 1N5FAB rev 06 TC5 1N5FAB This feature also applies when the minimum ventilation speed is activated N...

Page 45: ...1 flashes on the display alternating with the letters Off n Use the adjustment knob to adjust time off to the desired value 45 TC5 1N5FAB rev 06 TC5 1N5FAB 1 Adjusting the Curtain Dead Band Thedeadban...

Page 46: ...Temperature Temperature Outside Set Point Compensation Interval Current Outside Temperature Note that when the compensated TIME OFF value is less than 10 seconds it is set to zero 27 TC5 1N5FAB rev 0...

Page 47: ...ting times as a function of outside temperature see above It can be adjusted between 40 0 F and 99 9 F 40 0 C and 37 7 C n Set the selection knob to OUTSIDE T SETTINGS The current outside tempera ture...

Page 48: ...N5FAB When room temperature Set Point stage 1 fans run at minimum speed according to the minimum ventilation cycle At Set Point stage 1 fans stop operating according to the minimum ventilation cycle a...

Page 49: ...am above The heater 1 and 2 offsets can be adjusted between 10o F and 20 0o F 5 6o C and 11 1o C If the heater offset is negative the heating units will turn off at temperatures above the set point n...

Page 50: ...SED MINIMUM HEAT ate the fans according to the probes of the zone with the highest tempera ture whenever the temperature difference between zones is greater than a user defined value 23 TC5 1N5FAB rev...

Page 51: ...SET POINT To CURVE The current tem perature set point is displayed n Press the push button to display the points of the curve actually de fined until the word ON appears fourteen clicks n Turn the adj...

Page 52: ...fferential to the desired value n Press the push button The current heating offset for Heater 2 is dis played alternating with the letters OFT n Use the adjustment knob to adjust the offset to the des...

Page 53: ...nce the six points of the curve have been specified activate the curve as explainedbelow NOTE Make sure the temperature curve is deactivated before specifying new points see below 53 TC5 1N5FAB rev 06...

Page 54: ...range from 0 5o F to 40o F The critical temperature ranges from 40 0 F to 120 0 F 40 0 C to 48 9 C n Set the selection knob to ALARM OFFSETS CRITI CAL The current low alarm offset flashes on the displ...

Page 55: ...temperaturesetpointcanbeadjustedonlyifthetemperature curve is deactivated see following section 55 TC5 1N5FAB rev 06 TC5 1N5FAB n Use the adjustment knob to set the low alarm offset to the desired val...

Page 56: ...knob to the ROOM TEMPERATURE position The current room temperature is displayed n Press and hold the push button for 5 seconds NOTE If no user activity is recorded after 5 minutes in test mode the co...

Page 57: ...ature flashes on the display alternating with the letters Lo n Turn the adjustment knob clockwise one notch further The maximum temperature flashes on the display alternating with the letters Hi 57 TC...

Page 58: ...alue Stage 1 fans are not running 15 TC5 1N5FAB rev 06 Temperatures can be displayed in either Celsius or Fahrenheit units n Set internal switch 2 to the desired position ON to display temperatures in...

Page 59: ...rev 06 TC5 1N5FAB SOLUTION PROBLEM CAUSE Stage 1 fans run continu ously at full speed The wiring is incor rect The ambient tempera ture is above the set point Fix the wiring Adjust the set point to th...

Page 60: ...lay will flash in certain cases and not in others The flash ing indicates that the value shown can be adjusted A value that is not flashing can not be adjusted CHANGING THE PARAMETER SETTINGS USING TH...

Page 61: ...phases as Stage 1 overload and overvoltage protection fuse F9 fast blow 12VDCforACback upsupply canactivatestages2 6ifsupplied with DC back up voltage Stage 1 Variable output 60 Hz 10A FAN 1 2 HP 115...

Page 62: ...o 9 9 9 o F 4 0 t o 3 7 7 o C 11 TC5 1N5FAB rev 06 TC5 1N5FAB CAUTION Do not run probe cables next to other power cables When crossing over other cables cross at 90 3 Installing the Outside Probe n R...

Page 63: ...ble joint to ensure a proper contact between the two cables TEMPERATURE PROBES 3 4 ON 5 63 TC5 1N5FAB rev 06 TC5 1N5FAB NOTES i These initial parameter settings will not be retained in the controller...

Page 64: ...apacityofthemotor Thevariousmotorsavailableintheindustryhavebeen divided into ten categories and the controller has been programmed with a different motor curve for each of these categories To ensure...

Page 65: ...nclosure on the wall using four screws Be sure the electrical knockouts are at the bottom of the enclosure in order topreventwaterfromenteringthecontroller Insertthescrewsinthemounting holesandtighten...

Page 66: ...N HEATER 2 IS ON DEF PROBE ALARM TURNS ON WHEN AN ALARM IS DETECTED BLINKS WHEN A DEFECTIVE PROBE IS DETECTED COMPENSATION TURNS ON WHEN THE COMPENSATION ON STAGE 1 MINIMUM VENTILATION SPEED IS IN EFF...

Page 67: ...evel HEAT 1 2 OFFSET DIFF Ht 1 Oft StP Heater 1 offset stop temperature Ht 1 diF Str Heater 1 differential start temperature Ht 2 Oft StP Heater 2 offset stop temperature Ht 2 diF Str Heater 2 differe...

Page 68: ...t the Stage 1 minimum speed automatically over a given time period The minimum speed increases over time as the animals grow OFFSET An offset is a temperature difference from the set point that normal...

Page 69: ...hange in voltage will depend on the make and capacity of the motor In order to achieve a high degree of compatibility between controller and motor the user can choose from among ten different motor cu...

Page 70: ...TURE SETTINGS 15 TemperatureUnits 15 ViewingTemperatures 15 TemperatureSetPoint 18 TemperatureCurve 19 VENTILATION SETTINGS 23 CoolingOperation 23 MinimumVentilationCycle 27 HumidityCompensation 29 Mi...

Page 71: ...oad or overvoltage we recommend installing an additional protection device on the controller s supply circuit The room temperature where the controller is located MUST ALWAYS REMAIN BETWEEN 32 F AND 1...

Page 72: ...REV 01 M 890 00165 rev 06 TC5 1N5FAB Combined Ventilation Controller USER SMANUAL SETTINGS FUNCTIONS...

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