Antaeus AT 75 B Operation Manual Download Page 42 | Manualshive

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Antaeus AT 75 B Operation Manual Download Page 42

Grease

port

Grease Port

R

educer

E

lastomer

Motor

tilt cylinder



Please check bearing covers and side covers

of gear box for any oil leaks.



The first gear oil to be done after 200 hours



Weekly inspection and monthly replacement

should be made regularly.

P40

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Summary of Contents for AT 75 B

Page 1: ...2021 Operation Manual Side Grip Vibro Hammer...

Page 2: ...us Foundation Equipment LLC Phone 206 495 7030 Email jwhite antaeusfoundationequipment com Website www antaeusfoundationequipmnt com 250 South Webster Ave Seattle Washington 98108 Mailing Address PO B...

Page 3: ...e to read this manual to prevent incorrect operation The user should follow the contents of this manual for technical training to operate correctly safely and exert its best working condition Antaeus...

Page 4: ...ded may result in serious injury damage or malfunction Warning Matters requiring special notification Notice In order to ensure safe operation please check the pile driver before any operation and reg...

Page 5: ...19 4 2 Driving piles and extracting 20 4 3 Safety notification 23 Chapter 5 Safety rules 24 5 1 General description 24 5 2 Safety notification 25 5 3 Emergency handling 32 Chapter 6 Operation specifi...

Page 6: ...ved as President of APE from 1990 until his departure in June of 2012 During this time at APE John received 40 patents related to pile driving and deep foundation machines John also set the world s re...

Page 7: ...les with simple flexible well designed reliable performance and quiet operations The Antaeus Hydraulic Excavator Vibro hammer is powered by the excavator hydraulic power system without the need of ano...

Page 8: ...inds of construction conditions The second setting vibration output is more powerful and could be applied for the hard soil layer Well Designed hydraulic system The product can be installed in all kin...

Page 9: ...hydraulic motor 5 Clamp various types for all kinds of piles powerful hydraulic cylinder wear resistant tooth block strong casting body 6 Hydraulic oil system Special functions and features designed f...

Page 10: ...1 1 2 3 4 5 6 7 8 9 10 P8...

Page 11: ...1 4 Specification 1 4 1 Product Dimensions P9 102 12 inches 51 49 inches 50 23 inches...

Page 12: ...30 360 30 Size mm 1320 1450 2550 1350 1490 2650 1350 1490 2650 2600 kg 3200 kg 3500 kg excavator class Mt 20 30 t 30 40 t 40 50 t applicable pile length m 6 12m 6 15m 6 18m P10 477 in lbs 564 in lbs 6...

Page 13: ...l selection reference Model pile length 6m 9m 12m 15m 18m 55B 65B 75B The max pile pile length when the soil is soft The max pile pile length in common soil conditions P11 pile length 20ft 30ft 40ft 5...

Page 14: ...ciples and application Antaeus high frequency hydraulic pile driving machine adopts vibration driving and extracting This hamm is very suitable for projects with short piles or medium length piles suc...

Page 15: ...P13...

Page 16: ...the machine before working every day The gear box will be very hot during operation do not touch it with your bare hands only use a heat gun to check heat Any revisions to this machine is not allowed...

Page 17: ...If any problems please call the nearest Antaeus service branch 2 1 Choose an empty flat and clean ground for installation anyone who is not related to installation should keep keep some distance 2 2...

Page 18: ...2 4 After installation lift the machine and make the gear box and Clamp vertical to the ground Frame clamp adaptor bottom grip P16...

Page 19: ...s are clean with no pollutants inside the hose 2 6 Equip one electric control box for the piling machine install it in the cab fix the wire on the vice arm with film do not expose it to the elements 2...

Page 20: ...sly Check if there is any abnormal movement any leaking or lose bolts 3 If the above movement is normal adjust the working speed of the engine add one pressure meter behind the clamp Operation clampin...

Page 21: ...se attention to the screws between the vice arm and adapter make sure they are tight 3 Check if there is any wearing of clamp jaw and make sure the bolt on the fixed size jaw is tight 4 Check for any...

Page 22: ...much as possible 2 Start the excavator adjust the excavator and side grip vibro Move the pile to the suitable piling position 3 Clamping After side rotating vibrate a few seconds let down pile close...

Page 23: ...e the pile to the penetration position start vibration adjust boom and arm bucket cylinder take the piling machine to a horizontal position When the pile reaches the rope removing position stop the vi...

Page 24: ...perate second stage vibration the rear end or one side end of excavator is allowed to cock up vibration and slow burst of 1 3 seconds 7 Pile shaking When the pile is pulled out and there is a lot of m...

Page 25: ...the hammer while the pile is not in the ground as in the figure After extraction put the pile back to a destinated position 4 3 Safety notification 2 While in operation no personnel should stand unde...

Page 26: ...ing if you want to transfer the pile driver and its oil flow configuration to other hydraulic excavators please contact Antaeus or the agent in advance Otherwise Antaeus will not be responsible for th...

Page 27: ...disconnect the negative cable of the battery first Note After the pile driver stops some parts are in very high in temperature Direct touch with skin will cause serious scalding and injury Please pay...

Page 28: ...P26...

Page 29: ...enters the eyes it will cause great danger to the human body so please wear protective glasses and thick gloves 10 If elastomer are cracked please do not start the machine before replacing the them 11...

Page 30: ...adjust the pile to prevent it from falling over or dropping and turn off the engine of the hydraulic excavator 7 When driving or pulling piles please do not exceed the maximum clamp load of the pile d...

Page 31: ...6 For the continuous operation of the pile driver please take about 5 minutes as the standard for each pile on average and take 5 10 minutes off the long term operation of the pile driver will increas...

Page 32: ...nd hearing protection 23 Do not adjust lubricate maintain or lift the machine off the ground while the machine is running 24 If you have any questions about weight specifications or machine performanc...

Page 33: ...ke the motor park at the upper position As shown in the figure below 2 After operation the hammer shall be covered with a tarp to keep the pile driver free from wind and rain 3 For maintenance managem...

Page 34: ...akage There is a risk of clamp pressure which can cause the pile to fall Always use auxiliary wire saftey rope during work C Stop working in case of any visual failure and use the horn on the excavato...

Page 35: ...rotation controller is normal 9 Test whether the second vibration controller is normal 10 No load test 5 minutes 6 1 2 Vibration operation 1 Start the engine and increase the throttle slowly 2 Press t...

Page 36: ...amage the motors bearing seals and reduce the service life of the equipment 6 1 3 Clamp operation 1 Close Clamps switch the clamping controller on the hydraulic cylinder extends and the clamp jaw bloc...

Page 37: ...driver can turn left and right 2 Please be careful not to pull the external oil hose when rotating the machine it may break 3 The rotation speed has been set at the time of handover about 10 rpm Do n...

Page 38: ...ted piling position Be careful to notice any personnel nearby 4 Position checking adjustment M o v e t h e s h e e t p i l e d o w n s l i g h t l y cooperate with the ground personnel to confirm that...

Page 39: ...cond vibration setting When the pile driver force or the excavator power supply is not enough step on the second vibration setting to increase the vibrating speed when the sheet pile is driven to the...

Page 40: ...ention to how long the hammer is under vibration Long vibration time will shorten the life of bearings oil seals and hydraulic motor Warning if a pile is at refusal do not overburden the machine to fo...

Page 41: ...l regularly 7 1 2 Vibrator 1 Always confirm bolts are tight on the motor elastomers and hydraulic hoses everyday Any vibratory machine will see bolts loosen over time 2 Please check tighten and grease...

Page 42: ...ducer Elastomer Motor tilt cylinder Please check bearing covers and side covers of gear box for any oil leaks The first gear oil to be done after 200 hours Weekly inspection and monthly replacement sh...

Page 43: ...any sand and soil off the clamp jaws 4 Check the rings at the end of the axle pins have come loose When the fixing ring come loose the axle pin may drop 5 Confirm the hydraulic cylinder link pin and t...

Page 44: ...n the electronics 4 Look for any broken wires at all times 7 1 6 The hydraulic oil hose and oil control valve 1 Check the hydraulic hoses prior to each use 2 Check hydraulic fittings for any leaks for...

Page 45: ...ck item daily weekly monthly 3month 6month yearly 1 The loosening of bolt screw or cracked parts 2 Cracking and wear of pins and axles 3 gearbox oil level 4 elastomer cracks or damage 5 Oil leaking in...

Page 46: ...rom the gear box 14 Lack of lubricant lube of pins and spin axis 15 The oil quantity dirty and motor displacement of the vibrator 16 Replacement of the engine oil 17 Wear of the hydraulic motor bearin...

Page 47: ...the elastomers are damaged Check the wear of the Jaw Check whether the pin bolts are loose Check whether the shaft bolts are loose Check whether elastomer bolts are broken 7 3 Self inspection measure...

Page 48: ...clamp plate should be tight check the oil level of gear box Oil level should be in center of sight glass P46...

Page 49: ...cement If much higher than than normal the sealing of hydraulic motor may be broken 4 Cracking and damage of elastomer Visual inspection Not cracked or broken Replace 5 Leaking of hydraulic hoses and...

Page 50: ...hould be about the same temp Replace 15 Hydraulic motor bearing wear and seal issue Visual inspection of displacement of motor oil unusual sound or temperature Not leaking Normal relief oil flow Repla...

Page 51: ...Diagram electric resource left tilt right tilt clamp open clamp close left rotation right rotation vibration vibration clamp close indadicate clamp close clamp open left tilt right tilt left rotation...

Page 52: ...Chapter 10 Hydraulic Diagram P50...

Page 53: ...e damage during use Replacement or repair parts of a product installed during the warranty period shall have a warranty period only for the remainder of the warranty period if the parts are the origin...

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