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Anest Iwata MSU B193 Use And Maintenance Manual Download Page 3

USE OF THE MANUAL

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SIMBOLS USED

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

INFORMATIVE LETTER

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

WARRANTY

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.

TRANSPORTATION AND HANDLING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

1.1. Transport  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.2. Transporting items contained in cardboard boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.3. Handling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.4. Temporary storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.

IDENTIFICATION OF THE PRODUCT

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.1. Plate data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2. Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.3. Technical specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.4. Safety devices  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.5. Uses

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.

OPERATION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.1. Description of operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4.

INSTALLATION AND STARTUP

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4.1. Checking the purchased product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.2. Conditions for the installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3. Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.4. Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.5. Multi spray unit drawing MSU-B303  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.6. Multi spray unit drawing MSU-B193  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

5.

USE

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

5.1. Use

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

5.2. Safety rules during use  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
5.3. Clothes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
5.4. Prewash  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.5. Starting up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5.6. Daily interruptions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5.7. Improper and dangerous uses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5.8. Pressure release process  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

6.

MAINTENANCE AND INSPECTION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

6.1. General notes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.2. Safety rules during maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.3. Recommended scheduled operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.4. Disassembly and re-assembly procedures  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.5. Removing the hydraulic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.6. Hydraulic motor group assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.7. Hydraulic motor maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.8. Delivery pipe installation procedure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.9. Removing Delivery pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.10. Installing the suction pipe  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.11. Tests to be carried out after reassembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6.12. Paint filter maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

7.

TROUBLESHOOTING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

8.

SPARE PARTS LIST 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

8.1

MSU B303, MSU B303 SPARE PARTS LIST   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

8.2

Spare parts list for motor BM25046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

8.3. Spare parts list for motor BM20046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
8.4. Spare parts list paint filter set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
8.5. Spare parts list air operating valve set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
8.6. Spare parts list air regulator set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
8.7. Spare parts list suction hose set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8.8. Spare parts list wheel cart set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
8.9. Spare parts list delivery pipe set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
8.10. Spare parts list suction pipe set  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

9.

DISMANTLING

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

9.1

Equipment storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

9.2

Dismantling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

TABLE OF CONTENTS

3

Summary of Contents for MSU B193

Page 1: ...SPRA TI SPRAY UNIT Y UNIT GB MSU MSU B303 B303 MSU MSU B193 B193 MAB303ERev 13 ANEST IWATA Europe s r l 46 Corso Vigevano 10155 Torino Italia Tel 39 011 24 80 868 Fax 39 011 85 19 44 www anest iwatae...

Page 2: ...r l staff members use their knowledge and competence to provide their customers with high quality reliability and constant innovation Our activities as the ones of other companies are in compliance w...

Page 3: ...TENANCE AND INSPECTION 24 6 1 General notes 24 6 2 Safety rules during maintenance 24 6 3 Recommended scheduled operations 24 6 4 Disassembly and re assembly procedures 24 6 5 Removing the hydraulic m...

Page 4: ...are solely referred to equipment in compliance with Directive ATEX 94 9 EC All operations referred to these symbols must be carried out by qualified personnel having specific skills on safety issues...

Page 5: ...update this publication COMPLIANCE WITH THE STANDARDS All units are designed in accordance with the provisions of all applicable Essential Health and Safety Requirements of Machine Directive 98 37 EC...

Page 6: ...HE ORIGINAL CONFIGURATION OF THE EQUIPMENT MUST NOT BE CHANGED When equipment is delivered make sure that The supply corresponds to the order information Should there be any nonconformities please cal...

Page 7: ...uipment nor does it cover repairs carried out by the purchaser or by third parties THE FOLLOWING IS NOT INCLUDED IN THE WARRANTY Damage or failures caused by improper use installation Damage or failur...

Page 8: ...ONNEL HANDLING EQUIPMENT SHOULD USE PROTECTIVE GLOVES AND SAFETY SHOES WARNING WHEN LIFTING OR HANDLING THE EQUIPMENT OR ANY OF ITS PARTS CLEAR THE AREA IN WHICH THE OPERATIONS ARE CARRIED OUT THEREBY...

Page 9: ...AND TRUCK HANDLING BY HANDTRUCK HANDLES HANDLING BY HOIST WARNING PRECAUTIONS TO BE FOLLOWED WHEN HAND LING THE EQUIPMENT WITH A HOIST Make sure the eyebolt H is well fastened to the plate Do not move...

Page 10: ...ge valve check valve gun atomization adjustment stainless steel suction and delivery pipes stainless steel compensator suction and delivery paint filter material recirculation MSU B193 MULTI SPRAY SYS...

Page 11: ...nnector Pipeholder connector for pipe 16mm inside Air outlet connector G1 4 Material inlet connector G3 4 Material outlet connector G1 4 Maximum working pressure 6 bars Maximum fluid pressure 180 bars...

Page 12: ...nector for pipe 16mm inside Air outlet connector G1 4 Material inlet connector G3 4 Material outlet connector G1 4 Maximum working pressure 6 bars Maximum fluid pressure 114 bars Maximum material flow...

Page 13: ...nmental safety precautions must be taken e g elimination of resi dual gas or dust etc SAFETY VALVE In order to ensure that the working pressure of the pump does not exceed the limits inside the feed i...

Page 14: ...as well as the adaptation of the unit s technical specifications for processing such products ANEST IWATA will not be responsible for injuries caused by UNAUTHORIZED and unskilled personnel using the...

Page 15: ...n equivalent movement in the pumping unit The material contained in the takeup hub 1 moves inside the supply hub 1 when the piston moves to direction 2 thereby pressurizing the material contained in t...

Page 16: ...unit and gun use anti static pipes The equipment must be installed by trained and authorized personnel However it is recommended to follow the instructions below Painting must preferably take place in...

Page 17: ...OF THE CABLE MUST BE EARTHED WHEREAS THE OTHER MUST BE CONNECTED TO THE REAR PANEL OF THE PRESSURE REGULATOR G See figure 2 and 3 page 18 4 4 Precautions 1 Operate the pump with air filtered by means...

Page 18: ...E Stop position Fluid outlet G 1 4 Recirculation Valve C Suction tube A closed open Recirculation tube B Air outlet G 1 4 Eye bolt Air inlet 15 Ground cable D Paint filter F Pressure regulator G Work...

Page 19: ...mply with them Furthermore it will not to be held responsible for improper use of the equipment If the system is used improperly it could break down thereby causing serious damage Use the multi spray...

Page 20: ...pump about 0 5 bars 6 Increase the air supply pressure up to about 1 0 bar and let the cleaning liquid flow in the recir culation pipe for a few minutes 7 Close the recirculation valve C and clean th...

Page 21: ...ing to the required working pressu re PRECAUTIONS a Use multi spray guns only b When the paint level inside the tank decreases the pump might suck some air In that case increase the level of paint c D...

Page 22: ...itches 5 7 Improper and dangerous uses Wrong earthing insufficient ventilation or an open flame may cause some serious injuries WARNING IF SPARKS OR AN ELECTRIC DISCHARGE WERE PERCEIVED INTERRUPT ALL...

Page 23: ...irculation valve open 4 Hold the gun tightly and set it against the metal vessel containing the paint Remove the safety catch of the multi spray gun trigger and gently pull the trigger to release the...

Page 24: ...o follow during maintenance operations on the unit are 1 Disconnect the pneumatic supply before replacing any component 2 Do not wear rings watches chains bracelets etc during maintenance operations 3...

Page 25: ...move the suction pipe assembly 7 by unscrewing the nuts 6 IMPORTANT To remove the delivery pipe assembly 1 and the suction pipe assembly 7 please read paragraph 6 9 and 6 10 Unscrew the screws 34 and...

Page 26: ...is impossible to fit it manually 2 Make sure the bellows is aligned with the motor shaft Unscrew the screw 18 again apply a layer of loctite medium and then tighten completely Position the takeup hub...

Page 27: ...maintenence Paragraphs 6 5 and 6 6 describe the procedures required for replacing components of the motor group WARNING If maintenance operations are required follow the instructions in paragraphs 6 5...

Page 28: ...their ends are aligned with the connectors 2e and 2f Tighten nuts 2a and 2b manually If the ends of the pipes are not aligned with the connectors 2e and 2f this operation will be impossible to carry o...

Page 29: ...ly 7 as shown in the picture IMPORTANT Before positioning the delivery pipe make sure the fer rules 6a are fastened to the pipe the ferrules must be free to turn around the pipe but must not come off...

Page 30: ...olved 6 12 Paint filter maintenance If the pump is properly used a thorough cleaning should be carried out each time it is used the paint filter will not require special maintenance operations except...

Page 31: ...er is blocked Check for the obstructed point and remove the clogging this problem is usually caused by the obstruction of the gun filter c Clogged nozzle c Remove the nozzle and pull the trigger c If...

Page 32: ...stop a Remove them and clean them spray fan keeps damaged or dirty If they are overly damaged changing replace them b The nozzle of the gun is worn out b Replace it c The paint filters are dirty c Cl...

Page 33: ...ion 9 The pump stops and a The pneumatic limit switch a If it is dirty clean it if it is worn out air comes out of is dirty or worn out replace it the exchange valve 10 Paint leakage from a Loose cyli...

Page 34: ...t of spare parts page 45 paragraph 8 10 9 Hose joint G3 8 M 2 10 Hose joint G3 4 M 2 11 Special nipple G1 4 M R1 4 M 1 12 Hexagon soket bolt G1 4 F M20x1 5 1 13 Quick joint G1 4 M 1 14 Screw M6x10 3 1...

Page 35: ...35 FIGURE 1...

Page 36: ...O ring 46 2 31 Lip packing seat 46 2 32 Pump boss P46 2 33 Washer 140 HV D 10 5x21xM10 6592 12 34 Hex bolt 8 8 M10x160 UNI 5737 12 42 Limit switch 2 43 Fillister head screw 4 8 M4x25 UNI 7985 4 44 Lim...

Page 37: ...37 EXPLODED VIEW MOTOR BM25046...

Page 38: ...ing 46 2 31 Lip packing seat 46 2 32 Pump boss P46 2 33 Washer 140 HV D 10 5x21xM10 6592 12 34 Hex bolt 8 8 M10x160 UNI 5737 12 42 Limit switch 2 43 Fillister head screw 4 8 M4x25 UNI 7985 4 44 Limit...

Page 39: ...39 EXPLODED VIEW MOTOR BM20046...

Page 40: ...set 1 1 Cylinder D 75 1 2 Filter plug 3 8 F 1 3 Filter 100 mesh 1 4 Filter spring 1 5 Screw 1 6 Packing D 75 1 7 Body 1 8 Elbow hose joint R3 8 M 2 9 Nipple R3 8 MM 1 10 T joint G3 8 FFF 1 11 Nipple R...

Page 41: ...ducer R1 2 M G3 4 F 2 3 Elbow R1 2 M G1 2 F 2 4 Nut M6 OPTIONAL 2 5 Washer D 6 OPTIONAL 2 6 Screw M6x50 OPTIONAL 2 7 Quick swivel joint G1 8 M 2 8 Air operating valve G1 2 F 1 9 Hexagon nut M3 1 10 Wa...

Page 42: ...4 FF 1 3 Nipple R1 4 M R1 4 M 1 4 Reducer G1 2 M G1 4 F 1 5 T Joint R1 2 M G1 2 FF M5F 1 6 Air regulator G1 2 FF 1 7 Nipple R1 2 M R1 2 M 1 8 T Joint R1 2 M G1 2 FF 1 9 Safety valve R1 2 M 1 10 3 Way...

Page 43: ...STAINLESS SUCTION HOSE SET For MSU B303 and MSU B193 Item Description QTY A Suction hose set 1 1 Suction hose 1 2 Recirculation pipe 1 3 Complete cover set 1 3 1 Cover 1 3 2 Filter 30 mesh 1 3 3 Sprin...

Page 44: ...44 8 8 SPARE PARTS LIST WHEEL CART SET For MSU B303 and MSU B193 Item Description QTY A Wheel cart set 1 1 Frame 1 2 Handgrip 2 3 Wheel 2 4 Split pin 2 5 Rubber foot 2 FIG A...

Page 45: ...e D 12x9 1 2 Nut M18x1 5 2 3 Ferrule for pipe D 12 2 items available only in designated assembly 8 10 SPARE PARTS LIST SUCTION PIPE SET Item Description QTY A Suction pipe set 1 1 Stainless steel pipe...

Page 46: ...energy sources Remove all residues and deposits from the multi spray unit Cover the equipment with a tarpaulin sheet 9 2 Dismantling If for any reason the multi spray unit is to be dismantled some imp...

Page 47: ...47 NOTE...

Page 48: ...com ANEST IWATA Scandinavia g rdesv gen 6C 433 30 PARTILLE Sweden Tel 46 0 31 340 28 60 Fax 46 0 31 340 28 69 info anest iwata se www anest iwata se ANEST IWATA France 25 rue de Madrid 38070 St Quent...

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