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3.  INSTALLATION PREPARATION

 

3.1.  Preliminary inspection 

Before the installation of the set it is necessary to: 

 

Check all the elements and materials on the possibility of their application and correspondence 
to the current regulations.  

 

Make  sure  that  door  construction  is  suitable  for  automation.  The  set  cannot  be  applied  in 
doors with a wicket or pedestrian zone.  

 

Make sure that door dimensions are in the acceptable limits (see part «Technical characteris-
tics»). 

 

Check  that  the  effort  required  for  the  movement  of  door  curtain  is  less  than  the  maximum 
driving force (see part «Technical characteristics»).  

 

Check that the effort required for the movement of door curtain makes a half from the force 
exerted rating (see part «Technical characteristics»). The reserve of effort is required because 
unfavorable weather conditions (such as wind, snow and others) as well as elements natural 
wear can lead to application of increasing effort as a result of increase of friction in the sys-
tem.  

 

Check the balance system of the doors that is they must stay immovable in any position.   

 

Evaluate possible risk (stroke, squeezing, jamming, dragging and other damages). Define the 
accessories required for elimination of the risks and observing the safety standards.  

 

Make sure that places of accessories installation (photo cells, control buttons and others) are 
protected from strokes and the surfaces are strong enough.  

 

Make sure that there are no lien objects, water or other liquid inside the drive and its other 
open parts. 

 

Make sure that the drive and its components are positioned away from the source of heat and 
open fire. Violation of this requirement can lead to the product damage, cause its malfunction-
ing, fire and other dangerous situations.  

 

Make sure that there is a possibility of simple and quick manual unblocking.   

 

Make sure that the outlet for plugging of electric drive is grounded.  

 

Make sure that the outlet is installed so that after installation and connection of the drive the 
supply cable will not be in the area of doors and other parts movement. 

 

Make sure that the part of electrical network with the drive has a protective device from short 
circuit (automatic device or any other similar device). Distance between terminals in the de-
vice should be more than 3mm. 

3.2.  Tools and materials for installation 

Pic. 1 shows the minimum set of tools and materials required for the product installation.  

 

Pic. 1. Minimum set of tools and materials 

!

 

The applied tools must be in good order and correspond to the current requirements of 
safety, standards and instructions.  

While installation of accessories (photo cells, switchers, control buttons, etc.) it is recommended 
to use multiconductor cable. Apply the electric cable with parameters (cutting, number of wires, 
length, etc.) depending on the connection scheme, product power, insert distance, external con-
ditions according to the current norms. Cables must be in special cable tubes.  

Summary of Contents for ASG1000/3KIT

Page 1: ...ASG KIT ASG600 3KIT ASG1000 3KIT ASG1000 4KIT Installation and operation manual Sets series ASG KIT for automation of garage doors...

Page 2: ...Rail fixing to the wall above the doors Rail fixing to the ceiling Connection of carriage and door curtain ELECTRIC SUPPLY SYSTEM Photo cells installation Control buttons installation Other devices in...

Page 3: ...not responsible for any damage caused with unauthorized changes of the product or its misuse While installation and operation make sure that there are no lien objects water or oth er liquid inside the...

Page 4: ...tric supply unit 2 1 Scope of supply Table 1 contains the list of elements supplied Table 1 Scope of supply Item Quantity pcs 1 Drive 1 2 Installation and operation manual 1 3 Radio control panel 2 4...

Page 5: ...h force exerted rating cycles h 8 10 6 Lighting lamp illumination 24 10 base 15 Rail length m 3 2 4 2 Maximal doors height m 2 4 3 4 Maximal doors area m2 8 4 12 16 Protection class I Protective class...

Page 6: ...s and the surfaces are strong enough Make sure that there are no lien objects water or other liquid inside the drive and its other open parts Make sure that the drive and its components are positioned...

Page 7: ...he positions 21 and 22 4 1 Assembling of the drive rail The rail is supplied semi assembled To complete the assembling view Pic 2 follow the in structions Adjust the top of the carriage 5 to the botto...

Page 8: ...A B C D F G F D G C A B 4 15 5 21 4 1 9 17 8 13 18 22 10 14 15 30 22 12 16 11 20 19 6 7 35 55 17 Pic 2 Set installation...

Page 9: ...east 50 mm lower than the horizontal bottom end of the rail Adjust the fixing bracket of the rail 8 at the chosen place on the wall in the horizontal posi tion in the middle of the doors using three d...

Page 10: ...6 and forward thrust 7 using two bolts 14 and two nuts 18 regu lating the common length by choosing the appropriate apertures Using axes 19 and cotters 20 fix one end of combined rod on the carriage a...

Page 11: ...ntrol the drive they must be connected parallelly Control devices must be positioned within sight of the doors at a safe distance from the mova ble parts at a height not less than 1 5m 5 3 Other devic...

Page 12: ...If the indicator of the receiver blinks or does not glow it means that there is no signal of it is in terrupted due to inaccurate adjustment of the photo cells The option of photo cells applica tion m...

Page 13: ...efine the level of power while closing the doors When this level of power is achieved the drive stops and opens the doors in case there is an accidental obstacle for example a vehicle or a man The adj...

Page 14: ...ing b 5 To confirm the chosen value press button SET after that the drive will be adjusted in the waiting mode D Adjustment of electronic blocking 1 Press and hold button SET for 5 seconds 2 When you...

Page 15: ...m the memory of the control unit and program them once again to avoid the illegal intrusion into the premises 7 TESTING AND COMMISSIONING This is the most important stage of drive system installation...

Page 16: ...t label or sign with the description of unblocking and manual opening of the doors Adjust near the doors at a visible place the permanent safety label containing the following text Attention Automatic...

Page 17: ...curacy of doors final positions If required re program final positions Clear the external surface of the drive and safety devices using soft damp cloth It is forbidden to use for cleaning water stream...

Page 18: ...arriage Add the necessary quantity of lub ricant In the process of operating the chain vibrates and pounds on the track The chain is not tightened Ensure the required tension of the chain if necessary...

Page 19: ...elephone of the supplier mounting company Mounting questionnaire Customer address _________________________________________________________ ____________________________________________________________...

Page 20: ...ing Date of mounting _______________________________ date month year Signature of person responsible for mounting _______________________________ signature MP _______________________________ Decipheri...

Page 21: ...sters damages of the product construction caused by the customer or third person defects and damages caused by the absence of the regular technical support and examine of the product Note the removed...

Page 22: ...22 Notes...

Page 23: ...23 Notes...

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