CHAPTER E GENERAL OPERATION AND DESIGN
E-1.
General
The AMPTEC RESEARCH 630ES Igniter
Tester is shown in block diagram form in Figure
E-1. All diagrams and information disclosed in
this chapter is proprietary and is included in
order to make troubleshooting to component
level possible.
The AMPTEC 630 Series Igniter Tester uses
modern solid-state semiconductors exclusively
and digital CMOS circuits extensively to
minimize power requirements and make battery
operation useful and practical. AMPTEC also
maintains a spare parts inventory of all
components found in the 630 tester and it’s
customer service department can also provide
additional assistance in the trouble shooting
process.
E-2.
Troubleshooting
Since the 630 Tester is used to test potential
deadly explosive force detonators and warheads
of missiles etc.,
personnel that are not qualified
to make such electrical repairs on the 630
Tester should not even attempt to remove the
calibration access screws or open the main
panel or effect any repair whatsoever
.
Apparent 630 Tester malfunctions can
sometimes be the result of bad test
lead/connection wiring, wrong connections,
misinterpretation of specifications, low battery
levels, and in rare cases due to an incomplete
understanding of the instrument and how to use
it. A thorough review of the operating
instructions for this instrument is recommended
prior to any component replacement. Check to
be sure that cables and other test equipment are
in good working order before attempting to
troubleshoot the 630 series igniter tester .
If you turn on
the AMPTEC 630BN,
and the
display does not come on
, it may indicate the
batteries need charging, or fuse needs replacing.
If the 630ES exhibits problems that cannot be
eliminated by reviewing Chapters B and D, the
following guidelines have been established to
help solve the problem.
E-2-1. Localizing the Problem
Chapter D-2 discusses how to use the
Functional Test Section
of the 630 Tester to
help localize the problem. The key to successful
troubleshooting is to localize the problem to a
general electronic parameter as much as possible
before trying to pin the problem down to a
specific component. Certain questions should
be asked such as "Does the problem occur on all
ranges or on a specific range only?". If the 630
Tester does not come on when powered up, did
you check the front panel fuse. The power
supplies for both the current source and the
digital voltmeter electronics are also one of the
first things that should be tested.
As it is not possible to anticipate all failure
modes of the 630 series igniter tester, servicing
personnel should become familiar with this
section to gain a complete understanding of the
internal workings of the ohmmeter.
E-2-2. Component Replacement
If the malfunction is a faulty component, the
accuracy of the 630 series igniter tester can be
maintained only if the 630 is re-calibrated
following the component replacement and the
following precautions are taken:
Use only the specified component or its exact
equivalent. Spare parts can be ordered from
your nearest AMPTEC RESEARCH Service
Center or directly from the factory by referring
to the AMPTEC Stock Number listed in the
Parts Lists section at the back of this manual.
The highest quality 63/37 grade rosin core
electronic grade solder with a 50W or lower
maximum power soldering iron should be used.
Never use an acid core solder as corrosion of
components leads and PCB etch loss can occur.
