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20.

 

Resistance Ranges

 - 2 ohm, 20 ohm, 200

ohm and 200K ohm -   silicone boots provide 
water-resistance (small LED indicates the
selected range).

21.

 

Power “On or OFF/Charging Switch”

22.

 

Beveled Display Hood

 and Super Bright

LED Display ( five times brighter than
bright yellow, red or green LEDs).

23.

 

Padlock Hole

 (i.e. security) while stored

or during transit.

D-3.     Fuseholder and Charging System

Fuseholder

The fuseholder is mounted on the front panel
and contains a 2 amp in-line fuse (see item 7
of the 630ES Front Panel Diagram.).  This
fuse is designed to protect the internal
battery pack from excessive charging
currents.  Replace blown fuses with the
same type and rating only!

The Charging System 

The slimline AC to DC battery charger with 
connector is a notched connector that mates
with only two of the 8 pin/socket mating
points on the main panel mount connector
(see Main Connector J1 Section E6 for
pinout definitions).  The connection is made 
on the 630ES front panel (see item 4 of the
630ES Front Panel Diagram shown earlier).  

Again the

 Single Access

 Multipurpose

Notched 

Main Connector

 is for 

either

 test

lead hookup 

or

 connection to the battery

charger but not both at the same time. 

With

only one connector to the outside world

, it

is physically 

impossible

 to do both at the

same time (charge and measure). The power
switch (item #21) must also be in the
“Off/Charging” mode while the battery
charger is connected in order to recharge the
batteries. The charging requirements
supplied to the internal battery pack are

internally stepped down from the 9VDC
@1.1A supplied by the charger. The correct
charging voltage is supplied by the adapter
included with the instrument.  Additional
AC/DC Battery Chargers are available as
Option "630DC". Typically an

 

overnight

charge (16 hours) will provide about an 6 to
8 hour continuous powered up life for the
630ES. The 630ES have an internal
ovenized voltage reference the draws a
considerable amount of battery power when
first turned on. If you know you will be
using the 630ES again in 10 to 15 minutes,
you actually conserve battery power by not
turning it off. 

D-4.   4-Wire Resistance Measurement

The four-terminal configuration of the
630ES eliminates errors normally caused by
in series test lead resistance and contact
resistances.  In many applications the contact
resistance and can exceed the value of the
test resistance by several orders of
magnitude.  The 630ES overcomes this
potential error source by providing two
terminals of constant current and an
additional two terminals for high impedance
voltage measurement.  The result is a fast,
accurate resistance measurement of the test
resistance,  independent of the resistance of
the current carrying leads.

Figure D-1

 (below) illustrates how the 4-

wire principle is used to eliminate lead, wire
and contact resistances as potential error
sources.  The internal current source
inherently overcomes all series resistance
(within compliance voltage limits) and
delivers a precise constant current. The
internal high-impedance DVM senses the
voltage drop across the test resistance. 
There is negligible contact and lead
resistance error created by the voltage
measurement because the high input
impedance of the DVM limits current flow
in the voltage leads.

Summary of Contents for 630ES

Page 1: ...RESEARCH AMPTEC PHONE 512 858 4045 800 350 5105 website http www amptec com FAX 512 858 4340 TOLL FREE IN USA Revision D AMPTEC 630ES SAFETY IGNITER TESTER OPERATION MAINTENANCE MANUAL...

Page 2: ...ry Charger Power Requirements A 5 Setup and Use SECTION B 630ES Explosive Safety Igniter Tester SPECIFICATIONS Table B 2 Specifications SECTION C REPLACEMENT OPTIONAL AND ACCESSORY ITEMS C 1 Available...

Page 3: ...y Scheme Figure E 1 Model 630ES Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Diagram Simplified Figure E 4 LED Disp...

Page 4: ...it useful in a variety of applications Please check the front of this manual for any addendums that may apply to new 630ESs and 630AN conversions SECTION A UNPACKING AND INSPECTION A standard feature...

Page 5: ...630ES can be opened If the Purge Valve was opened return the valve to the closed state tighten clockwise once the 630ES lid is open The 630ES has a way to remove it s lid completely for example when u...

Page 6: ...ng 220VAC 50 HZ AC line power for running the battery charger please inform AMPTEC s sales department at the time of your order and the appropriate adaptor will be included with the 630ES Failsafe Ohm...

Page 7: ...ge clamped at 1 6 volts 2 Power 4 D 5 0 AHr Heavy Duty 1 2V rechargeable nickel cadmium batteries Fuse 2 ampere fast blo 3 AG type AC DC Battery Charger Option 630DC provides 9VDC at 1 1 Ampere nomina...

Page 8: ...d set is terminated with the mating connector for 630ES Front panel connection port user specified AMPTEC RESEARCH s website http www amptec com should also provide the latest information on accessori...

Page 9: ...nd phone changes information C 1 Available Accessories and Options This manual does not list all possible accessories that AMPTEC RESEARCH is willing to provide as a support items for the 630BN Ignite...

Page 10: ...tip Option 630 304 Gold 4 Wire Kelvin Clip Test Lead Set Option KCS Kelvin Clips accept banana jacks in back works with Option 630 403 is a 4 wire Kelvin Handheld Probe Lead set terminated with two ha...

Page 11: ...or the 20 Ohm lowest resistance range is just below the display on the left see item 20 of the 630ES Front Panel Diagram When a given range is selected an indicator LED informs the user Also note that...

Page 12: ...ion AMPTEC 630ES Front Panel Diagram 1 Calibration Maintenance access screws also can be easily protected with a tamper proof calibration sticker or seal 2 Purge Valve provides air pressure equalizati...

Page 13: ...13 10 ohm test resistor for checking the mid scale functionality of the 20 ohm range 14 Input jack for connecting to the 630ES Ohmmeter common test lead plug in black banana jack This common jack is a...

Page 14: ...stepped down from the 9VDC 1 1A supplied by the charger The correct charging voltage is supplied by the adapter included with the instrument Additional AC DC Battery Chargers are available as Option 6...

Page 15: ...keyed test lead connector is optionally available for customized wiring connections kelvin clips cables terminated with spade lugs and special banana jacks All AMPTEC ohmmeters use a high impedance v...

Page 16: ...ng the test resistors in the Functional Test Section then the connect ion problem must be outside of the 630 series meter i e your wiring harness or the actual device under test connection If the 630...

Page 17: ...the fuse from the fuseholder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect the power supply to the test points labeled...

Page 18: ...te the batteries need charging or fuse needs replacing If the 630ES exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help sol...

Page 19: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section...

Page 20: ...03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTA...

Page 21: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 22: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 23: ...connect the 5 volt supply directly across R218 D202 the range resistor and R L D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every co...

Page 24: ...Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 1...

Page 25: ...um of E plus the output of in IC202 Consider now that the short is removed from the Ihi and I terminals and a 100 ohm resistor R is lo L connected in its place The current through RL increases the vol...

Page 26: ...hm range RL2 is for the 200 Ohm range RL3 is for the 2K Ohm range and RL4 is for the 200K Ohm range A B G F C E D D P SEGMENT PIN A 1 B 13 C 10 D 8 E 7 F 2 G 11 D P 6 Common 14 PIN 1 2 3 4 5 6 7 PIN 1...

Page 27: ...g the calibration procedure Some calibration adjustments are accessed by removing the calibration access screws cont next column in the top plate perimeter of the unit Use the two handles careful not...

Page 28: ...2 Ohm Range Full Scale Adjustment 1 Select the 2 ohm range Connect the 4 Wire Kelvin leads to the 1 00 ohm standard resistor 2 Adjust RV6 on main PCB for a display reading of 1 0000 Ohms 3 Check the 2...

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