background image

SECTION D:   OPERATION AND USE

_____________________________________________________

D-1.

General

This section of the manual contains
complete operating instructions for the
AMPTEC 630ES Explosive Safety Igniter
Tester/ Failsafe Ohmmeter.  A description of
the front panel controls, connection
instructions, and the theory behind 4-wire
resistance measurement is discussed in this
section.

D-2.  Front Panel

 

Features and Operation

Power Switch

When the front panel power switch is placed
in the OFF/CHARGE position, all power is
removed from the ohmmeter measurement
pins of the J1 connector (see E-6), and the
battery pack is connected to the charging
circuit.  When the switch is placed in the ON
position, the battery pack is disconnected
from the charging circuit.  In addition the
keyed connector on the 630ES front panel

only allows either connecting

 a) the battery

charger 

or

 connecting b) the test lead set but

not both. The possibility of a common mode
voltage between the device under test and
AC Power ground is therefore completely
eliminated.  The operator can not be
concerned if the battery charging adapter is
plugged into the 630ES as it is then
impossible to make any  resistance
measurements.

Range Switches

The AMPTEC 630ES input range is selected
by depressing the desired range switch
(silicone boot coated for water resistance) on
the front panel.  The pushbutton for the (20
Ohm ) lowest resistance range is just below
the display on the left, (see item 20 of the

630ES Front Panel Diagram.). When a given
range is selected an indicator LED informs
the user. Also note that a resistance range
must be selected after powering up the
630ES in  order to place it in an operational
mode.

Calibration Access Screws

Around the perimeter of the 630ES front
panel you will note there are 10 screws
(philips head type) that are used for
calibration access. These screws are meant
to remain intact and should only be removed
by authorized personel (i.e. Calibration Lab
staff).

Function Test Section

The Function Test Section of the 630ES
contains an analog 10 mA fullscale
milliammeter and a variety of test resistors.
With one test lead (i.e. red banana ) plugged
into the meter panel jack and the other test
lead (i.e. black banana lead) plugged into the
common panel jack, the milliammeter will
display the actual test current coming from
the 630ES Igniter Tester. 

The test resistors for the Function Test
Section may also be used to verify general
630ES operation. Keep in mind the proper
resistance range should be selected in order
to measure a selected test resistor. You can’t
measure a 1000 ohm resistor on the 20 ohm
range of the 630ES. With one test lead (i.e.
red banana lead ) plugged into the selected
test resistor panel jack and the other test lead
(i.e. black banana lead) plugged into the
common panel jack, the 630ES Igniter
Tester should display a resistance value
close to the labeled value of the resistor. 
The 0.1 ohm resistor is commonly used to

Summary of Contents for 630ES

Page 1: ...RESEARCH AMPTEC PHONE 512 858 4045 800 350 5105 website http www amptec com FAX 512 858 4340 TOLL FREE IN USA Revision D AMPTEC 630ES SAFETY IGNITER TESTER OPERATION MAINTENANCE MANUAL...

Page 2: ...ry Charger Power Requirements A 5 Setup and Use SECTION B 630ES Explosive Safety Igniter Tester SPECIFICATIONS Table B 2 Specifications SECTION C REPLACEMENT OPTIONAL AND ACCESSORY ITEMS C 1 Available...

Page 3: ...y Scheme Figure E 1 Model 630ES Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Diagram Simplified Figure E 4 LED Disp...

Page 4: ...it useful in a variety of applications Please check the front of this manual for any addendums that may apply to new 630ESs and 630AN conversions SECTION A UNPACKING AND INSPECTION A standard feature...

Page 5: ...630ES can be opened If the Purge Valve was opened return the valve to the closed state tighten clockwise once the 630ES lid is open The 630ES has a way to remove it s lid completely for example when u...

Page 6: ...ng 220VAC 50 HZ AC line power for running the battery charger please inform AMPTEC s sales department at the time of your order and the appropriate adaptor will be included with the 630ES Failsafe Ohm...

Page 7: ...ge clamped at 1 6 volts 2 Power 4 D 5 0 AHr Heavy Duty 1 2V rechargeable nickel cadmium batteries Fuse 2 ampere fast blo 3 AG type AC DC Battery Charger Option 630DC provides 9VDC at 1 1 Ampere nomina...

Page 8: ...d set is terminated with the mating connector for 630ES Front panel connection port user specified AMPTEC RESEARCH s website http www amptec com should also provide the latest information on accessori...

Page 9: ...nd phone changes information C 1 Available Accessories and Options This manual does not list all possible accessories that AMPTEC RESEARCH is willing to provide as a support items for the 630BN Ignite...

Page 10: ...tip Option 630 304 Gold 4 Wire Kelvin Clip Test Lead Set Option KCS Kelvin Clips accept banana jacks in back works with Option 630 403 is a 4 wire Kelvin Handheld Probe Lead set terminated with two ha...

Page 11: ...or the 20 Ohm lowest resistance range is just below the display on the left see item 20 of the 630ES Front Panel Diagram When a given range is selected an indicator LED informs the user Also note that...

Page 12: ...ion AMPTEC 630ES Front Panel Diagram 1 Calibration Maintenance access screws also can be easily protected with a tamper proof calibration sticker or seal 2 Purge Valve provides air pressure equalizati...

Page 13: ...13 10 ohm test resistor for checking the mid scale functionality of the 20 ohm range 14 Input jack for connecting to the 630ES Ohmmeter common test lead plug in black banana jack This common jack is a...

Page 14: ...stepped down from the 9VDC 1 1A supplied by the charger The correct charging voltage is supplied by the adapter included with the instrument Additional AC DC Battery Chargers are available as Option 6...

Page 15: ...keyed test lead connector is optionally available for customized wiring connections kelvin clips cables terminated with spade lugs and special banana jacks All AMPTEC ohmmeters use a high impedance v...

Page 16: ...ng the test resistors in the Functional Test Section then the connect ion problem must be outside of the 630 series meter i e your wiring harness or the actual device under test connection If the 630...

Page 17: ...the fuse from the fuseholder With an adjustable DC power supply set the power supply output to be 4 50 VDC Be sure to observe power supply polarity Connect the power supply to the test points labeled...

Page 18: ...te the batteries need charging or fuse needs replacing If the 630ES exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help sol...

Page 19: ...or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section...

Page 20: ...03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTA...

Page 21: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 22: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 23: ...connect the 5 volt supply directly across R218 D202 the range resistor and R L D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every co...

Page 24: ...Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 1...

Page 25: ...um of E plus the output of in IC202 Consider now that the short is removed from the Ihi and I terminals and a 100 ohm resistor R is lo L connected in its place The current through RL increases the vol...

Page 26: ...hm range RL2 is for the 200 Ohm range RL3 is for the 2K Ohm range and RL4 is for the 200K Ohm range A B G F C E D D P SEGMENT PIN A 1 B 13 C 10 D 8 E 7 F 2 G 11 D P 6 Common 14 PIN 1 2 3 4 5 6 7 PIN 1...

Page 27: ...g the calibration procedure Some calibration adjustments are accessed by removing the calibration access screws cont next column in the top plate perimeter of the unit Use the two handles careful not...

Page 28: ...2 Ohm Range Full Scale Adjustment 1 Select the 2 ohm range Connect the 4 Wire Kelvin leads to the 1 00 ohm standard resistor 2 Adjust RV6 on main PCB for a display reading of 1 0000 Ohms 3 Check the 2...

Reviews: